CN205263530U - Coking automatic control system simulation instrument dish - Google Patents

Coking automatic control system simulation instrument dish Download PDF

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Publication number
CN205263530U
CN205263530U CN201521030829.2U CN201521030829U CN205263530U CN 205263530 U CN205263530 U CN 205263530U CN 201521030829 U CN201521030829 U CN 201521030829U CN 205263530 U CN205263530 U CN 205263530U
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CN
China
Prior art keywords
valve
module
circuit
coke drum
control system
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Expired - Fee Related
Application number
CN201521030829.2U
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Chinese (zh)
Inventor
王利恒
吴崧
华洋
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Wuhan Institute of Technology
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Wuhan Institute of Technology
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Priority to CN201521030829.2U priority Critical patent/CN205263530U/en
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Publication of CN205263530U publication Critical patent/CN205263530U/en
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Abstract

The utility model discloses a coking automatic control system simulation instrument dish, including insulating quotation, valve door module, coke drum module, pipeline module, valve door module, coke drum module feed through with control system respectively, install the pipeline and the valve of simulation in insulating quotation, form the simulation pipe -line system of coking production procedure. Valve door module includes valve, valve circuit module display control dish and valve circuit, and the valve circuit carries out analog control to the operate time and the characteristic of valve, and valve circuit module display control dish includes valve status bar, button, and the aperture state of valve is instructed by the valve status bar, through the on -off operation of button manual control simulation valve. The utility model discloses coking automatic control system simulation instrument dish can design the emulation training system that conveniently constitute different delayed coking automatic control system through modular to under the prerequisite that does not influence coking production, carry out operative employee's training and learning.

Description

A kind of coking automatic control system emulating instrument dial plate
Technical field
The utility model belongs to emulating instrument dial plate technical field, relates in particular to a kind of coking automatic control system emulating instrument dial plate.
Background technology
Coking plant is the process unit of continuous production, intermittent operation, and within each green coke cycle, coke drum all will strictly be pressedStep according to regulation operates, and goes round and begins again. The work repeating easily makes operating personnel's context-aware lose efficacy, and is coking dressPut to produce and bring potential safety hazard. Publication number is the Chinese patent literature of CN201145850Y, and title is " a kind of delayed coking JiaoCharcoal tower automatic operation system " (patent No.: ZL200720085318.X), it ensures Jiao by the switch authority of by-pass valve controlChange the security of producing. But allowing operative employee's this system of skilled operation as early as possible, particularly under the condition that does not affect production, trainInstruct new operative employee, have difficulties.
Utility model content
The utility model, for the problems of the prior art, provides a kind of coking automatic control system emulating instrument dial plate, Ke YitongCross the simulation training system that modular design forms different delayed coking automatic control systems easily, thereby do not affecting JiaoChange under the prerequisite of producing, carry out operative employee's Training and Learning.
The utility model solves the technical scheme that its technical problem adopts: a kind of coking automatic control system emulating instrument is providedDial plate, comprises insulation card, valve module, coke drum module, pipeline module, valve module, coke drum module respectively withControl system is communicated with, and (instruction of valve module, coke drum module receiving control system, and by state Hui Xun to control system),Pipeline and the valve of simulation are installed in insulation card, the simulation pipe-line system of composition coking production flow process; Valve module comprisesValve, valve circuit module show control panel and valve circuit, and actuation time and the characteristic of valve circuit to valve simulatedControl, valve circuit module shows that control panel is for showing the state of valve and valve is manually controlled, valve circuit mouldPiece shows that control panel comprises valve state bar, button, and the aperture state of valve is indicated by valve state bar, by button handThe switching manipulation of moving control simulation valve; Coke drum module comprises coke drum circuit module display panel and coke drum circuit, cokeTower circuit is for simulating the production status of coke drum, and coke drum circuit module display panel is for showing what coke drum circuit was simulatedThe pressure of coke drum, temperature, material state.
By technique scheme, pipeline module comprises upstream line, the downstream line of valve, the pipeline light-emitting diode display of valvePart, pipeline light-emitting diode display part is used to indicate in the downstream line of upstream line, valve of valve and has or not media flow.
By technique scheme, between the upstream line of valve, the downstream line of valve and valve, be communicated with by gate circuit respectively.
By technique scheme, valve circuit, coke drum circuit are connected with control system by Modbus bus respectively.
By technique scheme, valve state bar is valve light-emitting diode display part.
The beneficial effect that the utility model produces is: the utility model coking automatic control system emulating instrument dial plate, can pass throughModular design forms the simulation training system of different delayed coking automatic control systems easily, thereby is not affecting cokingUnder the prerequisite of producing, carry out operative employee's Training and Learning, this coking automatic control system emulating instrument dial plate can be used as one simultaneouslyIndividual demonstration teaching aid, for the investigation to coking process, teaching and popularization.
Brief description of the drawings
Below in conjunction with drawings and Examples, the utility model is described in further detail, in accompanying drawing:
Fig. 1 is the structure that in the utility model embodiment coking automatic control system emulating instrument dial plate, valve module shows control panelSchematic diagram;
Fig. 2 is valve circuit internal circuit schematic diagram;
Fig. 3 is the outside schematic diagram of coking tower module;
Fig. 4 is that the dial plate of the utility model embodiment coking automatic control system emulating instrument dial plate is arranged schematic diagram;
Fig. 5 is pipeline logic function schematic diagram in the utility model embodiment;
Fig. 6 is the connection diagram of valve and pipeline in the utility model embodiment;
Fig. 7 is that in the utility model embodiment, ModBus network is opened up complement;
Fig. 8 is the utility model whole system general overview figure.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples,The utility model is further elaborated. Should be appreciated that specific embodiment described herein is only in order to explain this realityWith novel, and be not used in restriction the utility model.
In the utility model embodiment, provide a kind of coking automatic control system emulating instrument dial plate, comprise insulation card, valveModule, coke drum module, pipeline module, valve module, coke drum module are communicated with control system respectively, valve module,The instruction of coke drum module receiving control system, and by state Hui Xun to control system, insulation card on install simulation pipeRoad and valve, the simulation pipe-line system of composition coking production flow process; Valve module comprises that valve, valve circuit module show controlDish processed and valve circuit, actuation time and the characteristic of valve circuit to valve simulated control, and valve circuit module shows controlDish processed is for showing the state of valve and valve manually being controlled, and valve circuit module shows that control panel comprises valve stateBar, button, the aperture state of valve is indicated by valve state bar, by the switching manipulation of the manual control simulation valve of button;Coke drum module comprises coke drum circuit module display panel and coke drum circuit, and coke drum circuit is for simulating the production of coke drumState, coke drum circuit module display panel is for showing pressure, temperature, the material shape of the coke drum that coke drum circuit simulatesState.
Further, pipeline module comprises upstream line, the downstream line of valve, the pipeline light-emitting diode display part of valve, pipeRoad light-emitting diode display part is used to indicate in the downstream line of upstream line, valve of valve and has or not media flow.
In the utility model, further, between the upstream line of valve, the downstream line of valve and valve, pass through respectively doorCircuit communication.
Further, valve circuit, coke drum circuit are connected with control system by Modbus bus respectively.
In the utility model, further, valve state bar is valve light-emitting diode display part.
Wherein, 1) valve module, as shown in Figure 1,1. whole surface is covered by film face-plate its outward appearance layout, have aobviousThe part of showing is carried out transparence processing. Circuit theory as shown in Figure 2. This valve module has following functions: use button 5.The switching manipulation of switch simulation valve; Can, by the switching characteristic of the different valves of software simulation, make its actuation time and characteristicConsistent with actual valve; Can show the aperture state of valve on 4. at valve state bar, and be undertaken by Modbus busValve state Hui Xun; Can pass through the control instruction of Modbus bus receiving control system, make the controlled system of its switching manipulationControl; When valve is in the time opening state, the interface that control circuit is opened left and right pipeline electrical communication 6., shows pipeline and connectsLogical state. 4. the valve state bar of valve simulates by one group of LED light. RS485 circuit is as ModBus agreementPhysical layer.
2) coke drum module, as shown in Figure 3, its circuit core is with 1 for its outward appearance layout) described in circuit, display section increasesAdd containing instrument such as pressure, temperature, material and show, top bottom cover machine is with 1) described in valve equally can display switch state alsoHui Xun is controlled by control system simultaneously.
3) pipeline module, electricity consumption piezoelectricity amount simulation medium, when 1) in describe valve open time, control circuit is opened electricUNICOM, this pipeline module obtains electricly, lights light-emitting diode display part, represents that pipeline has medium circulation.
Above modules is arranged in connection, structure are installed on analogue simulation dish according to the process pipe of actual coking productionBecome coking automatic control system emulating instrument dial plate as shown in Figure 4. Fig. 4 coking automatic control system emulating instrument dial plate is cokingThe one that process pipe is arranged, owing to adopting modularized design, this system can form that various different process arrange easilyPipe-line system, thus be applicable to the emulation of all delayed coking automatic control systems. In Fig. 5, Fig. 6 valve and pipeline andOther interactively conduit fittings will be arranged on the form of circuit module on coking automatic control system emulating instrument dial plate, and pressElectric connecting relation is connected to each other. Each valve and conduit fittings are programmable intelligent terminals, can cross by programmingRealize the characteristic of concrete valve.
In preferred embodiment of the present utility model, provide a kind of coking automatic control system emulating instrument dial plate, comprise insulation card,Valve module, coke drum module, pipeline module, valve module, coke drum module are communicated with control system respectively, valve mouldThe instruction of piece, coke drum module receiving control system, and by state Hui Xun to control system, insulation card on install simulationPipeline and valve, the simulation pipe-line system of composition coking production flow process; Valve module comprises that valve, valve circuit module showShow control panel and valve circuit, actuation time and the characteristic of valve circuit to valve simulated control, and valve circuit module is aobviousShow that control panel is for showing the state of valve and valve manually being controlled, valve circuit module shows that control panel comprises valveStatus bar, button, the aperture state of valve is indicated by valve state bar, by the switch of the manual control simulation valve of buttonOperation; Coke drum module comprises coke drum circuit module display panel and coke drum circuit, and coke drum circuit is used for simulating coke drumProduction status, coke drum circuit module display panel for show the coke drum that coke drum circuit simulates pressure, temperature,Material state. Pipeline module comprises upstream line, the downstream line of valve, the pipeline light-emitting diode display part of valve, pipeline LEDDisplay device is used to indicate in the downstream line of upstream line, valve of valve and has or not media flow. The upstream line of valve,Between the downstream line of valve and valve, be communicated with by gate circuit respectively. Valve circuit, coke drum circuit pass through respectively ModbusBus is connected with control system. Wherein, valve state bar is valve light-emitting diode display part. As shown in Figure 1, (1) forControlled valve, the red LED indicator lamp that valve state bar only uses the left side 2. with the green LED indicator lamp on the right 3.. RedUnder the condition that 2. LED light allows to close in control system, will not stop flicker, alert can be carried out " pass " behaviourDo, " pass " key on now can pushing button closes operation, and valve will be carried out and close action. When valve is in complete shut-down shapeWhen state, red LED indicator lamp, 2. by Chang Liang, represents valve contract fully. If 3. green LED indicator lamp is permitted in control systemUnder the condition of being permitted out, will not stop flicker, alert can be carried out " opening " operation, now can push button and 5. go up" opening " key open operation, work is started in execution by valve. When valve is during in full-gear, green LED indicator lamp 3.By Chang Liang, represent valve contract fully. Can set the switch time of valve according to actual valve door switch ratio. (2) for toolHave the valve of regulation, 4. valve light-emitting diode display part is made up of 10 LED lamps, is used for showing valve opening, many oneLED lamp is lighted and is represented that the aperture of valve increases by 10%, red LED indicator lamp 2. with green LED indicator lamp 3. with 1) in switchValve is the same, is used for prompt switch operation. Its operation logic is with 1) described in, difference is to be come by 10 LED lampsDynamically show its aperture. It in Fig. 1, is 6. pipeline circuit interface.
Wherein, in the time having media flow in the downstream line of the upstream line of valve, valve, light pipeline corresponding on its pipelineLight-emitting diode display part. This function is to connect power supply by gate control circuit to realize, its principle as shown in Figure 5: onPlay pipe road and downstream line are connected on a valve by electric interfaces, if upstream line inside has been full of medium,This segment pipe module will obtain power supply, thereby light the pipeline light-emitting diode display part that pipeline section is corresponding. If valve is in closing shapeState, the gate circuit that connects upstream line, downstream line power supply will cut off, thereby make the downstream line must not electricity, thus point notThe pipeline light-emitting diode display part that bright pipeline section is corresponding, be used for simulation do not have medium to be left to this pipeline. In the time of valve open, valve electricityRoad control gate circuit is opened, the power supply of downstream line and the power connection of upstream line, obtain electric after, downstream line is lighted, mouldAfter plan valve open, the MEDIA FLOW of upstream is led to this technical process of downstream line. When selecting according to the type of valve and quantityAfter corresponding valve circuit, just can arrange coking automatic control system emulation instrument according to the PID figure of delayed coking systemThe layout of dish. Each valve and coke drum module are fixed on the basal plane of insulation card, by pipeline module by each valve and pipeRoad annex couples together according to the layout of PID figure, just can realize the hardware components of emulating instrument dial plate.
According to " a kind of automatic operation system for delayed coking coke chamber " (patent No.: ZL200720085318.X) propose fromThe safety control function of moving operation, realizes the simulation to valve control by software. The implementation process of this software is as follows: instituteSome intelligent nodes, comprise that each valve, coke drum and intelligent valve annex (as temperature, pressure display instrument table) pass throughModBus bus is connected, and complement is opened up in its connection can be as shown in Figure 7. Whole system forms the ModBus of an one master and multiple slavesNetwork. Master controller (hereinafter to be referred as host node) completes the chain control function of whole control system as the host node of system,This master controller can be mixed corresponding control software with a PC and be realized in emulation instrument panel system, also can lead toCrossing a PLC programmes to realize. Each valve and intelligent pipeline annex are as from node, and each intelligence distributes one from nodeIndividual from plane No., so that communicate with host node. Respectively want to respond control instruction and the inquiry that host node sends from nodeInstruction. Control instruction comprises: allow from node open operation, allow from node close operation, permission from node action (can open,Also can close); Query statement is for inquiring about the state from node. From node response control instruction, on panel, point out: asAllow out operation, open the flicker of prompting LED lamp, now operator can press " opening " key, to simulate out valve operation, due toMain controller is only given to permit and is opened authority, do not give to permit to close authority, thus now if operator presses " pass " key, valve would not also be carried outClose operation. Same if permit pass control instruction, only relevant valve operation effectively, is driven valve and is operated by invalid, to ensure safety.The circuit module of simulation valve, coke drum, pipeline meter uses Modbus bus to be connected in circuit logic, by embeddedRealize the communication between each module in the Modbus of circuit module inside agreement, RS485 circuit is as the thing of ModBus agreementReason layer.
Should be understood that, for those of ordinary skills, can be improved according to the above description or convert, andAll these improvement and conversion all should belong to the protection domain of the utility model claims.

Claims (5)

1. a coking automatic control system emulating instrument dial plate, it is characterized in that, comprise insulation card, valve module, coke drum module, pipeline module, valve module, coke drum module are communicated with control system respectively, pipeline and the valve of simulation are installed in insulation card, the simulation pipe-line system of composition coking production flow process; Valve module comprises that valve, valve circuit module show control panel and valve circuit, actuation time and the characteristic of valve circuit to valve simulated control, valve circuit module shows that control panel is for showing the state of valve and valve manually being controlled, valve circuit module shows that control panel comprises valve state bar, button, the aperture state of valve is indicated by valve state bar, by the switching manipulation of the manual control simulation valve of button; Coke drum module comprises coke drum circuit module display panel and coke drum circuit, and coke drum circuit is for simulating the production status of coke drum, and coke drum circuit module display panel is for pressure, temperature, the material state of the coke drum that shows coke drum circuit and simulate.
2. coking automatic control system emulating instrument dial plate according to claim 1, it is characterized in that, pipeline module comprises upstream line, the downstream line of valve, the pipeline light-emitting diode display part of valve, and pipeline light-emitting diode display part is used to indicate in the downstream line of upstream line, valve of valve and has or not media flow.
3. coking automatic control system emulating instrument dial plate according to claim 2, is characterized in that, between the upstream line of valve, the downstream line of valve and valve, is communicated with respectively by gate circuit.
4. coking automatic control system emulating instrument dial plate according to claim 1 and 2, is characterized in that, valve circuit, coke drum circuit are connected with control system by Modbus bus respectively.
5. coking automatic control system emulating instrument dial plate according to claim 1 and 2, is characterized in that, valve state bar is valve light-emitting diode display part.
CN201521030829.2U 2015-12-11 2015-12-11 Coking automatic control system simulation instrument dish Expired - Fee Related CN205263530U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521030829.2U CN205263530U (en) 2015-12-11 2015-12-11 Coking automatic control system simulation instrument dish

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521030829.2U CN205263530U (en) 2015-12-11 2015-12-11 Coking automatic control system simulation instrument dish

Publications (1)

Publication Number Publication Date
CN205263530U true CN205263530U (en) 2016-05-25

Family

ID=56005048

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201521030829.2U Expired - Fee Related CN205263530U (en) 2015-12-11 2015-12-11 Coking automatic control system simulation instrument dish

Country Status (1)

Country Link
CN (1) CN205263530U (en)

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160525

Termination date: 20181211

CF01 Termination of patent right due to non-payment of annual fee