CN205250337U - Natural gas fuel's ground warms up tobacco flue -curing house - Google Patents

Natural gas fuel's ground warms up tobacco flue -curing house Download PDF

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Publication number
CN205250337U
CN205250337U CN201520889884.0U CN201520889884U CN205250337U CN 205250337 U CN205250337 U CN 205250337U CN 201520889884 U CN201520889884 U CN 201520889884U CN 205250337 U CN205250337 U CN 205250337U
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Prior art keywords
flue
tobacco
floor heating
curing house
heating device
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Expired - Fee Related
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CN201520889884.0U
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Chinese (zh)
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陈泽鹏
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China National Tobacco Corp Guangdong Branch
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China National Tobacco Corp Guangdong Branch
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Priority to CN201520889884.0U priority Critical patent/CN205250337U/en
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Abstract

The utility model relates to a tobacco -baking equipment's technical field, more specifically relates to a natural gas fuel's ground warms up tobacco flue -curing house. A natural gas fuel's ground warms up tobacco flue -curing house, hangs the cigarette frame and is two and front and back setting on flue -cured tobacco chamber's length direction including the montant of vertical setting, the horizontal pole of transversely setting, the quantity of hanging the cigarette frame including being equipped with the flue -cured tobacco chamber that string cigarette put up, flue -cured tobacco chamber inside and the outside extension of flue -cured tobacco chamber have the guide rail, hang a cigarette and erect on the guide rail, the tobacco flue -curing house is still including locating subaerial floor heating device, floor heating device is water floor heating device. Floor heating device locates the ground of tobacco flue -curing house, can not occupy the space of tobacco flue -curing house, has saved the space, can effectively toast the tobacco leaf. Circuitous geothermal system makes giving off that the heat in the ground heating coil can be even in the tobacco flue -curing house, make the tobacco flue -curing house in the temperature even, the efficiency of flue -cured tobacco improves. And natural gas fuel heating device regards as fuel with the natural gas, and the environmental protection is clean, has characteristics such as sanitation and hygiene, safety, low price, heating efficiency height, convenient to use.

Description

A kind of floor heating tobacco flue-curing house of gas fuel
Technical field
The utility model relates to the technical field of flue-cured tobacco equipment, more specifically, relates to a kind of floor heating tobacco flue-curing house of gas fuel.
Background technology
Tobacco flue-curing house is indispensable basic equipment in cured tobacco production. Tobacco flue-curing house, after interior baking modulation, just shows the distinctive color of flue-cured tobacco, type, becomes the quality raw materials that meet cigarette industry needs. Its general principle is after tobacco leaf is heated, and the moisture in tobacco leaf is discharged, and is discharged from outside tobacco flue-curing house, thereby makes tobacco leaf scalding, dry after moisture vaporization.
Existing smoke hanging shelf can not be adjusted, and makes user inconvenient in hanging tobacco leaf and collecting the process of tobacco leaf. And in prior art, lack a kind of tobacco flue-curing house that utilizes heating installation.
Summary of the invention
The utility model is at least one defect overcoming described in above-mentioned prior art, and a kind of floor heating tobacco flue-curing house of gas fuel is provided, and it is simple in structure, easy to use, can effectively utilize floor heating device.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of floor heating tobacco flue-curing house of gas fuel, wherein, comprise the flue-cured tobacco chamber that is provided with smoke hanging shelf, described smoke hanging shelf comprises the montant of vertical setting, the cross bar of horizontally set, and the quantity of described smoke hanging shelf is two and front and back setting on the length direction of flue-cured tobacco chamber; Described flue-cured tobacco chamber interior and flue-cured tobacco outdoor be extended with guide rail, smoke hanging shelf is located on guide rail;
Tobacco flue-curing house also comprises is located at ground floor heating device; Floor heating device is water floor heating device, and described floor heating device connects heater, and described heater is gas fuel heater.
In cold winter, indoor location floor heating device can be used for heating, can heating after floor heating device operation certain hour. In the utility model, utilize the heating installation distributing in floor heating device to toast tobacco leaf, utilize floor heating device and do not needed to arrange in addition heater, save the cost that heater is set in addition, floor heating device is located at the ground of tobacco flue-curing house, can not take the space of tobacco flue-curing house, save space, can effectively toast tobacco leaf.
Floor heating principle: floor heating is taking whole ground as radiator, by the heating agent in flooring radiation layer, the whole ground of homogeneous heating, utilize the accumulation of heat on ground self and heat upwards the rule of radiation conduct from the bottom to top, reach the object of heating.
Mainly be divided into Four types by floor heating: water floor heating, electric heating film floor heating, heating cable floor heating, the brilliant floor heating of carbon. The general principle of four kinds of floor heating modes is different.
In the present invention, utilize the heat distributing in floor heating device to carry out flue-cured tobacco, form the indoor temperature difference, finally carry out thermal cycle and make whole indoor temperature evenly increase. And utilize the form of water floor heating, while making flue-cured tobacco, maximum temperature reaches 60-70 degree left and right.
Further, described floor heating device comprises floor heating pipe, the roundabout formation geothermal system in the ground of floor heating pipe in tobacco flue-curing house. Roundabout geothermal system can be distributed the heat in floor heating pipe uniformly in tobacco flue-curing house, makes the interior temperature of tobacco flue-curing house even, and the efficiency of flue-cured tobacco improves.
In addition, in the utility model, room body can adopt brick mix structure or movable board room structure, and the benefit of brick mix structure is that its rugged construction is stable, can resist various abiogenous accidents, and the carrying out baking that tobacco leaf can be stable is preserved.
And adopt the benefit of movable board room structure to be to facilitate installing/dismounting, build in the place near tobacco leaf growth because tobacco flue-curing house is general, and consider the situation of soil, disease and pest, nutrient balance, the rule of a crop rotation in 3 years is generally followed in the growth of tobacco leaf, when earth completed one season cigarette production after, be likely not suitable for the growth of tobacco leaf, therefore, adopt movable board room structure entirety to move, meet the actual needs of production, improved the utilization rate of tobacco flue-curing house; The more important thing is and improved land utilization ratio, make soil can obtain rational layout, transfer to the place of production from unproductive place, improved the utilization rate of resource.
In addition, because the length of tobacco leaf is generally 60-70cm, the number of plies of cross bar setting is 3-4 layer.
In the utility model, it is 8 meters because general tobacco flue-curing house is of a size of length, width is 2.7 meters, be highly 3 meters, the each length of this smoke hanging shelf is probably 4 meters, be highly probably 3 meters, and width is probably 2.7 meters, while setting before and after two smoke hanging shelf are on the length direction of flue-cured tobacco chamber, entire length is probably 8 meters, matches with the length of tobacco flue-curing house. And the length of each cigarette folder also the chances are 1.2-1.3 rice left and right.
In addition, because existing dress is hung and is collected tobacco leaf and generally all completes in tobacco flue-curing house, its narrow space is difficult to operation, hang in smoke hanging shelf and can first press from both sides tobacco leaf all to fill by cigarette in the outside of tobacco flue-curing house in the utility model, then first one of them smoke hanging shelf is advanced in tobacco flue-curing house, then another one smoke hanging shelf is advanced in tobacco flue-curing house, the process of collecting tobacco leaf is also the same again. Like this, the operation that has facilitated personnel's dress to hang and collect tobacco leaf, has saved the time that dress is hung and collected tobacco leaf, has improved operating efficiency.
In addition, the quantity of smoke hanging shelf can be also more than two, but the each size of smoke hanging shelf can reduce to some extent, but total size of spliced overall dimensions and whole tobacco flue-curing house matches, and said structure is also in protection scope of the present invention.
Further, flue-cured tobacco chamber interior and flue-cured tobacco outdoor be extended with guide rail, smoke hanging shelf is located on guide rail; Owing to having overworked more tobacco leaf in general smoke hanging shelf, the weight of smoke hanging shelf is heavier. In the utility model, lay guide rail at the extended spot of flue-cured tobacco chamber interior and flue-cured tobacco outdoor, can by guide rail, smoke hanging shelf be advanced or release tobacco flue-curing house, facilitated like this movement and the transport of whole smoke hanging shelf, the consumption of having saved manpower, have improved operating efficiency.
On the other hand, in order further to improve the degree of automation, conveyer belt and motor can also be set on guide rail, drive conveyer belt to rotate by motor, thereby can full automaticly make smoke hanging shelf move forward into tobacco flue-curing house or in tobacco flue-curing house, move to outside along guide rail, full automatic like this transport smoke hanging shelf greatly facilitates user's operation, and the consumption of having saved manpower, has improved operating efficiency.
Further, described flue-cured tobacco chamber sidewall is provided with moisture exhausting port. Described moisture exhausting port is provided with dehumidifier. Along with the raising of baking efficiency, corresponding moisture exhausting port is set in flue-cured tobacco chamber and dehumidifier can improve hydrofuge performance.
The air delivering pipeline that described heater comprises natural gas storage tanks, is connected with natural gas storage tanks, air delivering pipeline is provided with manually-operated gate, on air delivering pipeline, be also provided with a point control valve, a point control valve connects heating element by pipeline, and heating element connects the pipeline of floor heating device.
Natural gas storage tanks can natural gas-storing, when heating, opens manually-operated gate, power turn-on switch, then close ignition knob simultaneously, and a point control valve is opened, and starts heating, and the heat that heating element sends is delivered to the pipeline of floor heating device.
Compared with prior art, beneficial effect is: the utility model is improved significantly the efficiency of tobacco flue-curing and quality. Utilize contact pin to clamp tobacco leaf, can make tobacco leaf marshalling, thickness is even, prevents that tobacco leaf from coming off in bake process, improves baking quality of tobacco. And reduced tobacco grower's labour intensity, saved recruitment, reduced energy resource consumption, saved cost, the utility model tobacco grower is easy to learn, is conducive to further apply.
Floor heating device is located at the ground of tobacco flue-curing house, can not take the space of tobacco flue-curing house, has saved space, can effectively toast tobacco leaf. Roundabout geothermal system can be distributed the heat in floor heating pipe uniformly in tobacco flue-curing house, makes the interior temperature of tobacco flue-curing house even, and the efficiency of flue-cured tobacco improves. And gas fuel heater is using natural gas as fuel, environment protection clean, has the features such as sanitation and hygiene, safety, cheapness, the efficiency of heating surface are high, easy to use.
Brief description of the drawings
Fig. 1 is the utility model plan structure schematic diagram.
Fig. 2 is the utility model side-looking structural representation.
Fig. 3 is the utility model smoke hanging shelf structural representation.
Fig. 4 is the utility model cigarette folder schematic diagram.
Fig. 5 is the utility model heater schematic diagram.
Detailed description of the invention
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; For better explanation the present embodiment, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; To those skilled in the art, in accompanying drawing some known features and explanation thereof may to omit be understandable. In accompanying drawing, describe position relationship only for exemplary illustration, can not be interpreted as the restriction to this patent.
As Figure 1-4, a floor heating tobacco flue-curing house for gas fuel, wherein, comprises the flue-cured tobacco chamber that is provided with smoke hanging shelf, described smoke hanging shelf comprises the montant of vertical setting, the cross bar of horizontally set, and the quantity of smoke hanging shelf 3 is two and front and back setting on the length direction of flue-cured tobacco chamber; 1 inside, flue-cured tobacco chamber and 1 outside, flue-cured tobacco chamber be extended with guide rail, smoke hanging shelf 3 is located on guide rail;
Tobacco flue-curing house also comprises is located at ground floor heating device; Floor heating device is water floor heating device, and described floor heating device connects heater, and described heater is gas fuel heater.
In the present embodiment, utilize the heating installation distributing in floor heating device 20 to toast tobacco leaf, utilize floor heating device and do not needed to arrange in addition heater, save the cost that heater is set in addition, floor heating device is located at the ground of tobacco flue-curing house, can not take the space of tobacco flue-curing house, save space, can effectively toast tobacco leaf.
In the present embodiment, utilize the heat distributing in floor heating device 20 to carry out flue-cured tobacco, form the indoor temperature difference, finally carry out thermal cycle and make whole indoor temperature evenly increase. Utilize the form of water floor heating, while making flue-cured tobacco, maximum temperature reaches 60-70 degree left and right.
Floor heating device comprises floor heating pipe, the roundabout formation geothermal system in the ground of floor heating pipe in tobacco flue-curing house. Roundabout geothermal system can be distributed the heat in floor heating pipe uniformly in tobacco flue-curing house, makes the interior temperature of tobacco flue-curing house even, and the efficiency of flue-cured tobacco improves.
In the present embodiment, it is 8 meters because general tobacco flue-curing house is of a size of length, width is 2.7 meters, be highly 3 meters, the each length of this smoke hanging shelf 3 is probably 4 meters, be highly probably 3 meters, and width is probably 2.7 meters, while setting before and after two smoke hanging shelf 3 are on the length direction of flue-cured tobacco chamber, entire length is probably 8 meters, matches with the length of tobacco flue-curing house. And the length of each cigarette folder 50 also the chances are 1.2-1.3 rice left and right.
In the present embodiment, can first press from both sides 50 by cigarette in the outside of tobacco flue-curing house tobacco leaf is all filled and hung in smoke hanging shelf 3, then first one of them smoke hanging shelf 3 be advanced in tobacco flue-curing house, then another one smoke hanging shelf 3 be advanced in tobacco flue-curing house again, the process of collecting tobacco leaf is also the same. Like this, the operation that has facilitated personnel's dress to hang and collect tobacco leaf, has saved the time that dress is hung and collected tobacco leaf, has improved operating efficiency.
In addition, the quantity of smoke hanging shelf 3 can be also more than two, but the each size of smoke hanging shelf 3 can reduce to some extent, but total size of spliced overall dimensions and whole tobacco flue-curing house matches, and said structure is also in protection scope of the present invention.
In the present embodiment, flue-cured tobacco chamber interior and flue-cured tobacco outdoor be extended with guide rail, smoke hanging shelf is located on guide rail; Owing to having overworked more tobacco leaf in general smoke hanging shelf, the weight of smoke hanging shelf is heavier. In the present embodiment, lay guide rail at the extended spot of flue-cured tobacco chamber interior and flue-cured tobacco outdoor, can by guide rail, smoke hanging shelf be advanced or release tobacco flue-curing house, facilitated like this movement and the transport of whole smoke hanging shelf, the consumption of having saved manpower, have improved operating efficiency.
On the other hand, in order further to improve the degree of automation, conveyer belt and motor can also be set on guide rail, drive conveyer belt to rotate by motor, thereby can full automaticly make smoke hanging shelf move forward into tobacco flue-curing house or in tobacco flue-curing house, move to outside along guide rail, full automatic like this transport smoke hanging shelf greatly facilitates user's operation, and the consumption of having saved manpower, has improved operating efficiency.
Flue-cured tobacco chamber 1 sidewall is provided with moisture exhausting port 10. Moisture exhausting port 10 is provided with dehumidifier 11. Along with the raising of baking efficiency, corresponding moisture exhausting port is set in flue-cured tobacco chamber and dehumidifier can improve hydrofuge performance. The sidewall of flue-cured tobacco chamber 1 is provided with observation window 05. In the utility model, the state of observing tobacco leaf that can be real-time by observation window 05, as color, shape etc.
In Fig. 5, the air delivering pipeline 42 that heater comprises natural gas storage tanks 41, is connected with natural gas storage tanks 41, air delivering pipeline 42 is provided with manually-operated gate 43, on air delivering pipeline 42, be also provided with point control valve 44, divide control valve 44 to connect heating element 45 by pipeline, heating element 45 connects the pipeline of floor heating device 20.
Natural gas storage tanks 41 can natural gas-storing, when heating, opens manually-operated gate 43, power turn-on switch, then close ignition knob simultaneously, and a point control valve 44 is opened, and starts heating, and the heat that heating element 45 sends is delivered to the pipeline of floor heating device 20.
In the present embodiment, the design of heating equipment and calculating
Maximum calorific requirement
The maximum dehydration stage of tobacco leaf, baking calorific requirement maximum. The dress cigarette amount mq that calculates barn according to barn cigarette-filling house volume and smoke filling density, tobacco leaf maximum water holding capacity is Wq, maximum dehydrating speed is Ws, maximum fluid loss Sp=mqwqws of unit interval; According to environmental condition, utilize h-d figure to find water capacity dk, the dp of air inlet cold air and moisture exhausting port hot-air, enthalpy hkc, hp, dry air amount Gkg=Sp/ (dp-dk)=mqwqws/ (dp-dk) that unit interval hydrofuge is required, maximum efficient heat (moisture evaporation maximum is taken away heat) Qz=GKg (hp-hkc)=(hp-hkc) mqwqws/ (dp-dk) of unit interval; Can extrapolate maximum calorific requirement Qgr=Qz/ η=(hp-hkc) mqwqws/ (dp-dk) η by the thermal efficiency η of barnFormula (1)
Heat exchange area
The size of heat exchange area is relevant with the thermal conductivity factor of the maximum calorific requirement of barn and heat exchanger materials, and heat exchanger area of dissipation (Ag) is the ratio of maximum calorific requirement and radiating tube heat transfer coefficient (Kgt) and cigarette inner tube smoke mean temperature (tej) product: Ag=Qgr/ (Kgt.tej)Formula (2)
Maximum consumption fuel quantity
Try to achieve according to design hothouse baking ability after the maximum calorific requirement (being the maximum heating load of burner) of unit interval, can calculate barn unit interval maximum consumption fuel quantity (Gpm).
Gpm=Qgr/Qnet.ar, in formula, Qgr is maximum calorific requirement KJ/h of barn unit interval, the calorific capacity KJ/Kg that Qnet.ar is fuel.
Bulk curing barn tobacco leaf calorific requirement is calculated:
Maximum calorific requirement
Bulk curing barn cigarette-filling house specification is 800cm × 270cm × 350cm, and cigarette-filling house's volume is 75.6m3: smoke filling density is 59.52~66.14 ㎏/m3, for calculating the maximum heating load of barn, get its maximum 66.14 ㎏/m here3; Amassing of the Zhuan Yanliangwei cigarette-filling house volume of bulk curing barn and smoke filling density: 75.6m3×66.14㎏/m3=5000kg
The water content of fresh tobacco leaf is generally 80-90%, gets maximum W hereq=90%; Moisture content in leaves vaporization speed capping W when large hydrofuges=2.5%; The water capacity capping d of the waste gas that moisture exhausting port is dischargedp=0.046kg/kg dry air; The water capacity that air intake hole enters the cold air of barn removes the limit dk=0.021kg/kg dry air; By looking into h-d figure, known discharge hot-air and the enthalpy that enters cold air, hp=134.4kJ/kg, hkc=79.8kJ/kg: general 40% left and right of the thermal efficiency of bulk curing barn. Bring above each value into formula (1), can calculate the maximum calorific requirement of bulk curing barn: Qgr=609749.45kJ/h.
In the present embodiment, using natural gas as fuel,
The fuel value of natural gas is about 8.4 × 10^7 Jiao/cubic meter,
1 liter=0.001 cubic metre,
One liter of natural gas produces heat,
Q=8.4 × 10^7*0.001=8.4 × 10^4 joule,
Natural gas density is 420-460Kg/ cubic meter,
The calory burning that is natural gas is: 182.6-200kJ/Kg
Can be regarded as to such an extent that unit interval consumption natural gas is 3048.75-3339.26Kg/h by formula (3) Gpm=Qgr/Qnet.ar. In the present embodiment, in tobacco flue-curing house, need the new fresh tobacco leaf of general 15000 jin to be roasted into the tobacco leaf of 1500 jin.
Tobacco flue-curing, by average 6 days of three positions of upper, middle and lower, is discharged 90% moisture content in leaves, and to need amount of natural gas be (3048.75-3339.26Kg/h)/(48h × 0.6 × 0.9)=117.62-128.83Kg to the dry cigarette of per kilogram.
Therefore, the dry cigarette of per kilogram needs natural gas probably for 117.62-128.83Kg.
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model. For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description. Here without also giving exhaustive to all embodiments. All any amendments of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in the protection domain of the utility model claim.

Claims (7)

1. the floor heating tobacco flue-curing house of a gas fuel, it is characterized in that, comprise the flue-cured tobacco chamber (1) that is provided with smoke hanging shelf (3), described smoke hanging shelf (3) comprises the cross bar (32) of the montant (31) of vertical setting, horizontally set, and described montant (31) bottom is provided with feet (33); Cigarette folder (50) is set on described cross bar (32); The quantity of described smoke hanging shelf (3) is two and front and back setting on the length direction of flue-cured tobacco chamber; What described (1) inside, flue-cured tobacco chamber and flue-cured tobacco chamber (1) were outside is extended with guide rail, and smoke hanging shelf (3) is located on guide rail;
Tobacco flue-curing house also comprises is located at ground floor heating device (20); Floor heating device (20) is water floor heating device, and described floor heating device (20) connects heater, and described heater is gas fuel heater.
2. the floor heating tobacco flue-curing house of a kind of gas fuel according to claim 1, is characterized in that: described floor heating device (20) comprises floor heating pipe, the roundabout formation geothermal system in the ground of floor heating pipe in tobacco flue-curing house.
3. the floor heating tobacco flue-curing house of a kind of gas fuel according to claim 2, it is characterized in that: described cigarette folder (50) comprises crossbeam (501), be located at the plug (502) at crossbeam (501) two ends, be located at the Pulling-off prevention clamp (503) of plug (502) upper end, also comprise square tube (504), the downside of square tube (504) is laid with many contact pins (505), many contact pins (505) insert in the groove of crossbeam (501), and Pulling-off prevention clamp (503) is fixed on the two ends of square tube (504) on plug (502).
4. the floor heating tobacco flue-curing house of a kind of gas fuel according to claim 3, is characterized in that: described flue-cured tobacco chamber (1) sidewall is provided with moisture exhausting port (10).
5. the floor heating tobacco flue-curing house of a kind of gas fuel according to claim 4, is characterized in that: described moisture exhausting port (10) is provided with dehumidifier (11).
6. the floor heating tobacco flue-curing house of a kind of gas fuel according to claim 2, it is characterized in that: the air delivering pipeline (42) that described heater comprises natural gas storage tanks (41), is connected with natural gas storage tanks (41), air delivering pipeline (42) is provided with manually-operated gate (43), on air delivering pipeline (42), be also provided with a point control valve (44), divide control valve (44) to connect heating element (45) by pipeline, heating element (45) connects the pipeline of floor heating device (20).
7. according to the floor heating tobacco flue-curing house of the arbitrary described a kind of gas fuel of claim 1 to 6, it is characterized in that: it is 117.62-128.83Kg that the dry cigarette of per kilogram needs natural gas.
CN201520889884.0U 2015-11-10 2015-11-10 Natural gas fuel's ground warms up tobacco flue -curing house Expired - Fee Related CN205250337U (en)

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CN201520889884.0U CN205250337U (en) 2015-11-10 2015-11-10 Natural gas fuel's ground warms up tobacco flue -curing house

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Application Number Priority Date Filing Date Title
CN201520889884.0U CN205250337U (en) 2015-11-10 2015-11-10 Natural gas fuel's ground warms up tobacco flue -curing house

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CN205250337U true CN205250337U (en) 2016-05-25

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Granted publication date: 20160525

Termination date: 20191110