CN205228724U - Exhaust apparatus that pressure vessel hydraulic pressure test used - Google Patents

Exhaust apparatus that pressure vessel hydraulic pressure test used Download PDF

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Publication number
CN205228724U
CN205228724U CN201520947339.2U CN201520947339U CN205228724U CN 205228724 U CN205228724 U CN 205228724U CN 201520947339 U CN201520947339 U CN 201520947339U CN 205228724 U CN205228724 U CN 205228724U
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water inlet
container body
pipe
head
inlet pipe
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谢玉超
王宇
赵俊永
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Zhanghuaji Suzhou Heavy Equipment Co ltd
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Suzhou Tian Wo Science And Technology Co Ltd
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Abstract

本实用新型公开了压力容器领域中的压力容器液压试验用的排气装置,包括:容器本体,容器本体包括筒体和封头,封头上设置有若干封头接管,其中一个封头接管上可拆卸地设置有进水管,其余封头接管的端部均保持封闭,进水管的另一端设置有进水口;进水管沿筒体径向向上弯曲延伸并使得进水口的水平位置高于筒体的顶部侧壁;容器本体、封头接管和进水管内穿设有排气管,排气管的里端设置在容器本体内部,排气管的外端从进水口处向外伸出,并且当液体从进水管进入容器本体内部时,排气管的里端管口能始终处于液位上方,直至容器本体内的气体被全部排出。本实用新型具有液压试验时无需将容器本体立起、操作方便且不受厂房高度限制等优点。

The utility model discloses an exhaust device for a pressure vessel hydraulic test in the field of pressure vessels, comprising: a container body, the container body includes a cylinder body and a head, the head is provided with several head connecting pipes, and one of the head connecting pipes is A water inlet pipe is detachably provided, and the ends of the other head joints are kept closed, and the other end of the water inlet pipe is provided with a water inlet; the water inlet pipe bends upwards along the radial direction of the cylinder so that the horizontal position of the water inlet is higher than the cylinder body The top side wall of the container; the container body, the head joint and the water inlet pipe are pierced with an exhaust pipe, the inner end of the exhaust pipe is arranged inside the container body, and the outer end of the exhaust pipe protrudes from the water inlet, and When the liquid enters the container body from the water inlet pipe, the nozzle at the inner end of the exhaust pipe can always be above the liquid level until all the gas in the container body is discharged. The utility model has the advantages of no need to erect the container body during the hydraulic test, convenient operation, and no limitation of the height of the factory building.

Description

压力容器液压试验用的排气装置Exhaust device for hydraulic test of pressure vessel

技术领域 technical field

本实用新型涉及压力容器领域,尤其涉及一种用于液压试验用的排气装置。 The utility model relates to the field of pressure vessels, in particular to an exhaust device for hydraulic tests.

背景技术 Background technique

压力容器制成之后,为检查压力容器是否有渗漏或异常变形,需要对压力容器进行以液体为介质的压力试验(简称液压试验),以考核该压力容器能否在设计压力下安全平稳地运行。液压试验需保证压力容器内部充满液体并且其内部气体全部排出,目前行业中常采用立式液压试验,即把压力容器垂直立起后再从压力容器顶部的封头接管处向压力容器内灌入液体,随着压力容器内液位的上升,压力容器内部的空气便自然而然地从压力容器顶部的封头接管处向外排出,当压力容器内充满液体时,压力容器内的空气也全部被排出。但是上述排气方法存在以下缺点:如果容器本体很长,受厂房高度、操作难度等条件限制,就无法进行立式液压试验了。 After the pressure vessel is manufactured, in order to check whether there is leakage or abnormal deformation of the pressure vessel, it is necessary to conduct a pressure test (referred to as hydraulic test) on the pressure vessel with liquid as the medium to check whether the pressure vessel can operate safely and stably under the design pressure. run. The hydraulic test needs to ensure that the pressure vessel is filled with liquid and all the gas inside is discharged. At present, the vertical hydraulic test is often used in the industry, that is, the pressure vessel is erected vertically and then the liquid is poured into the pressure vessel from the head joint on the top of the pressure vessel. , as the liquid level in the pressure vessel rises, the air inside the pressure vessel will naturally be discharged from the head joint on the top of the pressure vessel. When the pressure vessel is filled with liquid, all the air in the pressure vessel will also be discharged. However, the above-mentioned exhaust method has the following disadvantages: if the container body is very long, the vertical hydraulic test cannot be carried out due to conditions such as the height of the factory building and the difficulty of operation.

实用新型内容 Utility model content

本实用新型所需解决的技术问题是:提供一种结构简单,操作方便,能用于大型压力容器的压力容器液压试验用的排气装置。 The technical problem to be solved by the utility model is to provide an exhaust device with simple structure and convenient operation, which can be used for hydraulic pressure test of large pressure vessels.

为解决上述问题,本实用新型采用的技术方案是:压力容器液压试验用的排气装置,包括:卧置的容器本体,容器本体包括筒体和位于筒体两端的封头,封头上设置有若干封头接管,其中一个封头接管上可拆卸地设置有进水管,其余封头接管的端部均保持封闭,进水管的另一端设置有进水口;所述进水管沿筒体径向向上弯曲延伸并使得进水口的水平位置高于筒体的顶部侧壁;容器本体、封头接管和进水管内穿设有排气管,排气管的里端设置在容器本体内部,排气管的外端依次穿过封头接管和进水管后从进水口处向外伸出,并且当液体从进水管进入容器本体内部时,排气管的里端管口能始终处于液位上方,直至容器本体内的气体被全部排出。 In order to solve the above problems, the technical solution adopted by the utility model is: the exhaust device for the hydraulic pressure test of the pressure vessel, including: a horizontal container body, the container body includes a cylinder body and a head located at both ends of the cylinder body, and the head is provided with There are several head connecting pipes, one of which is detachably provided with a water inlet pipe, the ends of the other head connecting pipes are kept closed, and the other end of the water inlet pipe is provided with a water inlet; the water inlet pipe is arranged along the radial direction of the cylinder It bends upwards and extends so that the horizontal position of the water inlet is higher than the top side wall of the cylinder; the container body, the head joint and the water inlet pipe are pierced with an exhaust pipe, and the inner end of the exhaust pipe is arranged inside the container body, and the exhaust pipe The outer end of the pipe passes through the head joint and the water inlet pipe in turn, and then protrudes from the water inlet, and when the liquid enters the container body from the water inlet pipe, the inner end of the exhaust pipe can always be above the liquid level, Until the gas in the container body is completely discharged.

进一步地,前述的压力容器液压试验用的排气装置,其中:所述进水管与封头接管的具体连接结构为:封头接管的外端设置有第一法兰盘,进水管上相应地设置有与第一法兰盘相匹配的第二法兰盘,第一法兰盘与第二法兰盘通过螺栓密封固定连接。 Further, the aforementioned exhaust device for hydraulic pressure test of pressure vessel, wherein: the specific connection structure between the water inlet pipe and the head connecting pipe is: the outer end of the head connecting pipe is provided with a first flange, and the water inlet pipe correspondingly A second flange matching the first flange is provided, and the first flange and the second flange are tightly and fixedly connected by bolts.

进一步地,前述的压力容器液压试验用的排气装置,其中:所述排气管里端粘附固定在筒体内壁的顶部位置。 Further, the aforementioned exhaust device for hydraulic pressure testing of pressure vessels, wherein: the inner end of the exhaust pipe is adhered and fixed at the top position of the inner wall of the cylinder.

进一步地,前述的压力容器液压试验用的排气装置,其中:所述排气管的里端固定于一可漂浮在液面上的漂浮件上。 Further, in the aforementioned exhaust device for hydraulic pressure testing of pressure vessels, wherein: the inner end of the exhaust pipe is fixed on a floating member that can float on the liquid surface.

进一步地,前述的压力容器液压试验用的排气装置,其中:所述漂浮件为泡沫软板,排气管的里端向上穿插过泡沫软板从而固定于泡沫软板上。 Further, the aforementioned exhaust device for hydraulic pressure testing of pressure vessels, wherein: the floating member is a soft foam board, and the inner end of the exhaust pipe penetrates upward through the soft foam board to be fixed on the soft foam board.

本实用新型的有益效果是:进行液压试验时无需将容器本体立起就能完成排气工作,操作方便且不受厂房高度限制。 The beneficial effect of the utility model is that the exhaust work can be completed without erecting the container body during the hydraulic test, and the operation is convenient and not limited by the height of the factory building.

附图说明 Description of drawings

图1为本实用新型所述压力容器液压试验用的排气装置第一种实施例的结构示意图。 Fig. 1 is a structural schematic diagram of the first embodiment of the exhaust device for the hydraulic pressure test of the pressure vessel according to the utility model.

图2为本实用新型所述压力容器液压试验用的排气装置第二种实施例的使用状态示意图。 Fig. 2 is a schematic diagram of the use state of the second embodiment of the exhaust device for the hydraulic pressure test of the pressure vessel of the present invention.

具体实施方式 detailed description

下面结合附图及优选实施例对本实用新型所述的技术方案作进一步详细的说明。 The technical scheme described in the utility model will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments.

实施例一。 Embodiment one.

如图1所示,本实施例所述的压力容器液压试验用的排气装置,包括:卧置的容器本体1,容器本体1包括筒体11和位于筒体11两端的封头12,封头12上设置有若干封头接管2,位于最上侧的封头接管2上可拆卸地设置有一根进水管3。在本实施例中,所述进水管3与封头接管2的具体连接结构为:封头接管2的外端部设置有第一法兰盘21,进水管3上相应地设置有与第一法兰盘21相匹配的第二法兰盘31,第一法兰盘21与第二法兰盘31之间通过螺栓23密封固定连接,封头接管2与进水管3之间的固定方式采用法兰连接,拆卸和安装方便、快捷,并且密封性能好。除安装有进水管3以外的其余封头接管2的外端均保持封闭状态,具体结构为:在其余的封头接管2的外端均设置有法兰盘24,各法兰盘24外均设置有盲板25,法兰盘24与盲板25之间通过紧固螺栓26密封固定连接。在进水管3的外侧一端设置有进水口32,所述进水管3沿筒体11的径向方向向上弯曲延伸并使得进水口32的水平位置高于筒体11的顶部侧壁;排气管4的里端依次穿过进水管3、封头接管2后进入容器本体1内,并且排气管4的里端设置在筒体11内的顶壁上,排气管4的外端位于从进水口32处并向外伸出于进水口32,这样,当液体从进水口32处通过进水管3进入容器本体1内部时,排气管4的里端管口能始终处于液位上方,直至容器本体1内的气体被全部排出。在本实施例中,所述排气管4里端粘附固定在筒体11内壁的顶部位置,当容器本体1内的液位逐渐上升时,容器本体1内部的气体通过排气管4向外排出,最终能确保容器本体1内部的气体被全部排出。 As shown in Figure 1, the exhaust device for the pressure vessel hydraulic pressure test described in this embodiment includes: a horizontal container body 1, the container body 1 includes a cylinder body 11 and seal heads 12 located at both ends of the cylinder body 11, the seals The head 12 is provided with several head connecting pipes 2 , and a water inlet pipe 3 is detachably arranged on the uppermost head connecting pipe 2 . In this embodiment, the specific connection structure between the water inlet pipe 3 and the head connecting pipe 2 is as follows: the outer end of the head connecting pipe 2 is provided with a first flange 21, and the water inlet pipe 3 is correspondingly provided with a first flange 21. The flange 21 matches the second flange 31, the first flange 21 and the second flange 31 are sealed and fixedly connected by bolts 23, and the fixing method between the head connecting pipe 2 and the water inlet pipe 3 adopts Flange connection, convenient and fast disassembly and installation, and good sealing performance. Except for the water inlet pipe 3, the outer ends of the other head connecting pipes 2 are kept closed. A blind plate 25 is provided, and the flange plate 24 and the blind plate 25 are sealed and fixedly connected by fastening bolts 26 . An outer end of the water inlet pipe 3 is provided with a water inlet 32, and the water inlet pipe 3 bends upwards along the radial direction of the cylinder 11 and extends so that the horizontal position of the water inlet 32 is higher than the top side wall of the cylinder 11; the exhaust pipe The inner end of 4 passes through the water inlet pipe 3 and the head joint 2 in turn and enters the container body 1, and the inner end of the exhaust pipe 4 is arranged on the top wall in the cylinder body 11, and the outer end of the exhaust pipe 4 is located from the The water inlet 32 protrudes outward from the water inlet 32, so that when the liquid enters the container body 1 from the water inlet 32 through the water inlet pipe 3, the inner end nozzle of the exhaust pipe 4 can always be above the liquid level, Until the gas in the container body 1 is completely discharged. In this embodiment, the inner end of the exhaust pipe 4 is adhered and fixed on the top position of the inner wall of the cylinder body 11. When the liquid level in the container body 1 gradually rises, the gas inside the container body 1 passes through the exhaust pipe 4 to Finally, it can ensure that the gas inside the container body 1 is completely discharged.

上述压力容器液压试验用的排气装置的使用方法如下:无需立起容器本体1,保持容器本体1的横卧状态,从进水口32处向容器本体1内通入液体,容器本体1内部的液位逐渐上升,由于排气管4的里端粘附固定在筒体11内壁的顶部位置,所以能够确保容器本体1内部的气体比液体较先通过排气管4向外排出,直至容器本体1内部充满液体、且气体全部被排出。 The method of using the exhaust device for the above-mentioned pressure vessel hydraulic pressure test is as follows: without standing up the container body 1, keep the container body 1 in a recumbent state, pass liquid into the container body 1 from the water inlet 32, and the inside of the container body 1 The liquid level rises gradually. Since the inner end of the exhaust pipe 4 is adhered and fixed on the top position of the inner wall of the cylinder body 11, it can be ensured that the gas inside the container body 1 is discharged through the exhaust pipe 4 earlier than the liquid until the container body 1 The interior is filled with liquid and all gas is exhausted.

实施例二。 Embodiment two.

如图2所示,是本实用新型所述压力容器液压试验用的排气装置的第二种优选实施例,本实施例与第一种优选实施例的主要区别在于:所述排气管4的里端固定于一可漂浮在液面上的漂浮件5上,所述漂浮件5为泡沫软板,排气管4的里端向上穿插过泡沫软板5从而固定于泡沫软板5上,由于泡沫软板5可随着液位上升而上升,所以排气管4的里端管口位置能始终处于液位上方,直至容器本体1内部的气体全部排出。本实施例的其余结构均与第一种优选实施例所述结构相同,在此不再赘述。 As shown in Figure 2, it is the second preferred embodiment of the exhaust device for the hydraulic pressure test of the pressure vessel described in the present invention. The main difference between this embodiment and the first preferred embodiment is that the exhaust pipe 4 The inner end of the exhaust pipe 4 is fixed on a floating piece 5 that can float on the liquid surface. The floating piece 5 is a soft foam board, and the inner end of the exhaust pipe 4 is inserted upward through the soft foam board 5 to be fixed on the soft foam board 5 , because the foam soft plate 5 can rise with the rise of the liquid level, so the position of the mouth of the inner end of the exhaust pipe 4 can always be above the liquid level until all the gas inside the container body 1 is discharged. The rest of the structure of this embodiment is the same as that of the first preferred embodiment, and will not be repeated here.

本实用新型所述的压力容器液压试验用的排气装置的优点在于:进行液压试验时无需将容器本体立起就能完成排气工作,操作方便且不受厂房高度限制。 The utility model has the advantages of the exhaust device for the hydraulic test of the pressure vessel: the exhaust can be completed without standing up the container body during the hydraulic test, and the operation is convenient and not limited by the height of the factory building.

Claims (5)

1.压力容器液压试验用的排气装置,包括:卧置的容器本体,容器本体包括筒体和位于筒体两端的封头,封头上设置有若干封头接管,其特征在于:其中一个封头接管上可拆卸地设置有进水管,其余封头接管的端部均保持封闭,进水管的另一端设置有进水口;所述进水管沿筒体径向向上弯曲延伸并使得进水口的水平位置高于筒体的顶部侧壁;容器本体、封头接管和进水管内穿设有排气管,排气管的里端设置在容器本体内部,排气管的外端依次穿过封头接管和进水管后从进水口处向外伸出,并且当液体从进水管进入容器本体内部时,排气管的里端管口能始终处于液位上方,直至容器本体内的气体被全部排出。 1. The exhaust device for the hydraulic pressure test of the pressure vessel, including: a horizontal container body, the container body includes a cylinder body and heads located at both ends of the cylinder body, and several head joints are arranged on the head, and the characteristic is that one of them A water inlet pipe is detachably arranged on the head connecting pipe, and the ends of the other head connecting pipes are kept closed, and the other end of the water inlet pipe is provided with a water inlet; The horizontal position is higher than the top side wall of the cylinder; the container body, the head connection pipe and the water inlet pipe are pierced with an exhaust pipe, the inner end of the exhaust pipe is set inside the container body, and the outer end of the exhaust pipe passes through the seal in turn. After the head connects the water inlet pipe, it protrudes from the water inlet, and when the liquid enters the container body from the water inlet pipe, the inner end of the exhaust pipe can always be above the liquid level until the gas in the container body is completely exhausted. discharge. 2.根据权利要求1所述的压力容器液压试验用的排气装置,其特征在于:所述进水管与封头接管的具体连接结构为:封头接管的外端设置有第一法兰盘,进水管上相应地设置有与第一法兰盘相匹配的第二法兰盘,第一法兰盘与第二法兰盘通过螺栓密封固定连接。 2. The exhaust device for pressure vessel hydraulic test according to claim 1, characterized in that: the specific connection structure between the water inlet pipe and the head connecting pipe is: the outer end of the head connecting pipe is provided with a first flange The water inlet pipe is correspondingly provided with a second flange matching the first flange, and the first flange and the second flange are tightly and fixedly connected by bolts. 3.根据权利要求1或2所述的压力容器液压试验用的排气装置,其特征在于:所述排气管里端粘附固定在筒体内壁的顶部位置。 3. The exhaust device for pressure vessel hydraulic test according to claim 1 or 2, characterized in that: the inner end of the exhaust pipe is adhered and fixed at the top position of the inner wall of the cylinder. 4.根据权利要求1或2所述的压力容器液压试验用的排气装置,其特征在于:所述排气管的里端固定于一可漂浮在液面上的漂浮件上。 4. The exhaust device for pressure vessel hydraulic test according to claim 1 or 2, characterized in that: the inner end of the exhaust pipe is fixed on a floating member that can float on the liquid surface. 5.根据权利要求4所述的压力容器液压试验用的排气装置,其特征在于:所述漂浮件为泡沫软板,排气管的里端向上穿插过泡沫软板从而固定于泡沫软板上。 5. The exhaust device for pressure vessel hydraulic test according to claim 4, characterized in that: the floating member is a soft foam board, and the inner end of the exhaust pipe is inserted upward through the soft foam board to be fixed on the soft foam board superior.
CN201520947339.2U 2015-11-25 2015-11-25 Exhaust apparatus that pressure vessel hydraulic pressure test used Expired - Lifetime CN205228724U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105823602A (en) * 2016-05-12 2016-08-03 哈电集团(秦皇岛)重型装备有限公司 Pressure vessel horizontal hydraulic pressure test enclosed space exhaust apparatus
CN106769495A (en) * 2016-11-14 2017-05-31 重庆博望气体有限责任公司 Metal hose water test unit
CN107687978A (en) * 2017-09-29 2018-02-13 哈电集团(秦皇岛)重型装备有限公司 A kind of U-tube heat exchanger horizontal hydraulic exhaust apparatus
CN110185925A (en) * 2019-06-25 2019-08-30 浙江固特气动科技股份有限公司 A kind of gas tank remote online monitoring system and method
CN112206625A (en) * 2020-10-13 2021-01-12 杭州小鲤工业设计有限公司 Industrial energy-saving emission-reducing type smoke dust purifier

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105823602A (en) * 2016-05-12 2016-08-03 哈电集团(秦皇岛)重型装备有限公司 Pressure vessel horizontal hydraulic pressure test enclosed space exhaust apparatus
CN105823602B (en) * 2016-05-12 2019-02-01 哈电集团(秦皇岛)重型装备有限公司 A kind of pressure vessel horizontal hydraulic test enclosure space exhaust apparatus
CN106769495A (en) * 2016-11-14 2017-05-31 重庆博望气体有限责任公司 Metal hose water test unit
CN107687978A (en) * 2017-09-29 2018-02-13 哈电集团(秦皇岛)重型装备有限公司 A kind of U-tube heat exchanger horizontal hydraulic exhaust apparatus
CN107687978B (en) * 2017-09-29 2024-02-13 哈电集团(秦皇岛)重型装备有限公司 Horizontal water pressure exhaust device of U-shaped tube heat exchanger
CN110185925A (en) * 2019-06-25 2019-08-30 浙江固特气动科技股份有限公司 A kind of gas tank remote online monitoring system and method
CN112206625A (en) * 2020-10-13 2021-01-12 杭州小鲤工业设计有限公司 Industrial energy-saving emission-reducing type smoke dust purifier

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