CN205218202U - Bands for band of quick chip removal of high performance - Google Patents

Bands for band of quick chip removal of high performance Download PDF

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Publication number
CN205218202U
CN205218202U CN201520718225.0U CN201520718225U CN205218202U CN 205218202 U CN205218202 U CN 205218202U CN 201520718225 U CN201520718225 U CN 201520718225U CN 205218202 U CN205218202 U CN 205218202U
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China
Prior art keywords
saw blade
sawtooth
saw
band
chip removal
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Expired - Lifetime
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CN201520718225.0U
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Chinese (zh)
Inventor
胡德亮
李利文
胡萱萱
金孟雄
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Hangzhou Simsen Machinery Co Ltd
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Hangzhou Simsen Machinery Co Ltd
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Abstract

The utility model relates to a bands for band of quick chip removal of high performance, include the saw bit body (1), be fixed in the saw blade on the saw bit body (1), the saw blade is arranged along the length direction that this saw bit was personally experienced sth. Part of the body in groups, and the corresponding saw blade in each group has the same shape and arrangement, adopt above -mentioned structure, it is reasonable to have a simple structure, and the saw bit body and saw blade fixed connection have increased whole firm intensity, the utility model provides a bands for band of quick chip removal of high performance, it is the ideal saw blade that sawing stainless steel, mould steel viscidity are big to be fit for high -speed cutting, the service life of the sawing precision with is prolonged.

Description

一种高性能快速排屑的带锯条A band saw blade with high performance and fast chip removal

技术领域 technical field

本实用新型涉及锯条领域,具体地说是涉及一种高性能快速排屑的带锯条。 The utility model relates to the field of saw blades, in particular to a band saw blade with high performance and fast chip removal.

背景技术 Background technique

现在生产带锯条品种多,主要注重于切削锋利。其缺点是:对于快速切削和粘性较大的不锈钢、模具钢,往往排屑不畅,容易引起打齿和切削困难。 Now there are many kinds of band saw blades produced, mainly focusing on cutting sharpness. Its disadvantages are: for fast cutting and viscous stainless steel and die steel, chip removal is often not smooth, which is easy to cause teething and cutting difficulties.

针对以上技术问题,故需要对其进行改进。 For the above technical problems, it needs to be improved.

发明内容 Contents of the invention

针对上述情况,为克服现有技术之缺陷,本实用新型的目的在于提供一种高性能快速排屑的带锯条,能控制带锯条的切削前角和排削后角以及储存铁屑的圆弧,达到快速排屑,能够方便且省力地切割不同材料,同时具有更高的稳定性和安全性,有效降低了成本,提高了工作效率。 In view of the above situation, in order to overcome the defects of the prior art, the purpose of this utility model is to provide a band saw blade with high performance and fast chip removal, which can control the cutting front angle and rear angle of the band saw blade and the circular arc for storing iron chips. , to achieve fast chip removal, it can cut different materials conveniently and labor-saving, and has higher stability and safety, which effectively reduces costs and improves work efficiency.

为实现上述目的,本实用新型所采用的技术方案是:一种高性能快速排屑的带锯条,其特征在于:包括锯片体、固定于锯片体上的锯条;所述锯条是沿该锯片体的长度方向成组排列,各组中的对应锯条具有相同的形状和排布顺序。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a band saw blade with high performance and fast chip removal, which is characterized in that it includes a saw blade body and a saw blade fixed on the saw blade body; the saw blade is along the The saw blade bodies are arranged in groups in the length direction, and the corresponding saw blades in each group have the same shape and arrangement order.

作为本实用新型的一种优选方案,各组中的锯条均为五个,五个锯条沿锯片体依次排布且五者的锯齿数分别为:第一锯齿R、第二锯齿L、第三锯齿R、第四锯齿L和第五锯齿M;第一锯齿R与第三锯齿R相同,第二锯齿L与第四锯齿L相同。 As a preferred solution of the present utility model, there are five saw blades in each group, and the five saw blades are arranged sequentially along the saw blade body and the number of saw teeth of the five are respectively: the first saw tooth R, the second saw tooth L, the second saw tooth Three saw teeth R, fourth saw teeth L and fifth saw teeth M; the first saw tooth R is the same as the third saw tooth R, and the second saw tooth L is the same as the fourth saw tooth L.

作为本实用新型的一种优选方案,所述锯条是由硬质合金制成。 As a preferred solution of the present invention, the saw blade is made of hard alloy.

作为本实用新型的一种优选方案,所述第三锯齿R的前角θ为7-10°,后角α为32-35°;圆弧r为2.5-4.5。 As a preferred solution of the present invention, the front angle θ of the third sawtooth R is 7-10°, the rear angle α is 32-35°; the arc r is 2.5-4.5.

本实用新型的有益效果:采用上述结构,具有结构简单合理,锯片体与锯条固定连接,增加了整体牢固强度;提供一种高性能快速排屑的带锯条;适合快速切削,是锯削不锈钢、模具钢粘性大的理想锯条;提高锯削精度和使用寿命。 The beneficial effects of the utility model: adopting the above-mentioned structure, the structure is simple and reasonable, the saw blade body is fixedly connected with the saw blade, and the overall firmness is increased; a high-performance band saw blade with fast chip removal is provided; , the ideal saw blade with high viscosity of mold steel; improve sawing accuracy and service life.

附图说明 Description of drawings

图1是本实用新型实施例的使用状态图。 Fig. 1 is the use state diagram of the utility model embodiment.

附图标记:锯片体1。 Reference numeral: saw blade body 1 .

具体实施方式 detailed description

下面结合附图对本实用新型实施例作详细说明。 Below in conjunction with accompanying drawing, the utility model embodiment is described in detail.

实施例:如图1所示的一种高性能快速排屑的带锯条,包括锯片体1、固定于锯片体1上的锯条;所述锯条是沿该锯片体1的长度方向成组排列,各组中的对应锯条具有相同的形状和排布顺序;各组中的锯条均为五个,五个锯条沿锯片体1依次排布且五者的锯齿数分别为:第一锯齿R、第二锯齿L、第三锯齿R、第四锯齿L和第五锯齿M;第一锯齿R与第三锯齿R相同,第二锯齿L与第四锯齿L相同;锯条是由硬质合金制成。 Embodiment: A high-performance and fast chip-removing band saw blade as shown in Figure 1 includes a saw blade body 1 and a saw blade fixed on the saw blade body 1; Arranged in groups, the corresponding saw blades in each group have the same shape and arrangement order; there are five saw blades in each group, and the five saw blades are arranged in sequence along the saw blade body 1, and the number of teeth of the five are: first sawtooth R, second sawtooth L, third sawtooth R, fourth sawtooth L and fifth sawtooth M; the first sawtooth R is the same as the third sawtooth R, the second sawtooth L is the same as the fourth sawtooth L; the saw blade is made of hard Alloy.

本实用新型是一种高性能快速排屑的带锯条,锯条的齿形与其他切削刀具一样,其切削原理相同,与其他刀具一样具备切削的三个要素,一是前角,它是决定刀具的锋利程度,前角太小不锋利,不容易吃刀,前角太大虽然锋利但齿部强度不够,容易打齿;二是后角,后角太小,切削是摩擦力增加大,由于切削力,锯齿也容易磨损,影响锯切寿命,后角太大虽然切削力减小锯齿锋利,但齿部强度不够;三是在切屑的排除,使铁屑容易断开并成卷状,断屑和储屑是带锯条齿形设计关键,圆弧R尤其重要。带锯条切削是多齿同时参与、均匀向下进给、连续切削复合的复杂过程,并具有一定软性切割。锯齿部分相邻两个锯齿的齿尖之间的距离称为齿距t,目前国内延续国际以英寸为计量单位,通常为每英寸多少个齿,锯齿的齿尖部与其齿根部之间的距离称为齿高h,根据左右分齿和正常齿分为一组,一般分为3齿一组、5齿一组,7齿一组,在重复单元依次连续设置的第一锯齿、第二锯齿、第三锯齿、第四锯齿、第五锯齿、第六锯齿、第七锯齿等。通过反复切削试验和理论计算,通过齿高h以及齿径t,前角θ、后角α、圆弧r参数的变化,细化了切屑并成卷状,使其更易排出,降低了切削阻力,提高了带锯条的切入性能,提高了带锯条的性能,从而降低了对带锯条背部的压力,延长了带锯条的使用寿命,适用于快速切削和粘性较大的不锈钢、模具钢切削。 The utility model is a band saw blade with high performance and rapid chip removal. The saw blade has the same tooth shape as other cutting tools, and its cutting principle is the same. Like other cutting tools, it has three cutting elements. The degree of sharpness, the rake angle is too small is not sharp, it is not easy to eat the knife, the rake angle is too large, although it is sharp, but the strength of the teeth is not strong enough, it is easy to hit the teeth; the second is the back angle, the back angle is too small, the friction increases during cutting, because The cutting force and the saw teeth are also easy to wear, which affects the sawing life. Although the cutting force is too large, the saw teeth are sharp, but the strength of the teeth is not enough; the third is in the removal of chips, so that the iron chips are easy to break and roll up. Chips and chip storage are the key to the tooth shape design of the band saw blade, and the arc R is especially important. Band saw blade cutting is a complex process involving multiple teeth at the same time, uniform downward feed, and continuous cutting, and has a certain soft cutting. The distance between the tips of two adjacent teeth of the sawtooth is called the tooth pitch t. At present, the domestic and international use inches as the measurement unit, usually how many teeth per inch, the distance between the tip of the sawtooth and the root of the tooth It is called the tooth height h. It is divided into one group according to the left and right divided teeth and normal teeth. Generally, it is divided into a group of 3 teeth, a group of 5 teeth, and a group of 7 teeth. The first saw tooth and the second saw tooth are successively arranged in the repeating unit , the third sawtooth, the fourth sawtooth, the fifth sawtooth, the sixth sawtooth, the seventh sawtooth, etc. Through repeated cutting tests and theoretical calculations, through the changes of tooth height h, tooth diameter t, rake angle θ, relief angle α, and arc r parameters, the chips are refined and rolled into rolls, making them easier to discharge and reducing cutting resistance. , Improve the cutting performance of the band saw blade, improve the performance of the band saw blade, thereby reducing the pressure on the back of the band saw blade, prolonging the service life of the band saw blade, suitable for fast cutting and cutting of stainless steel and mold steel with high viscosity.

具体参数:前角θ设计为7-10°;5齿为一组,分齿1-5齿为R、L、R、L、M;后角α设计为32-35°;圆弧r为2.5-4.5;齿距t和齿高h根据每英寸多少个齿而定。 Specific parameters: the front angle θ is designed to be 7-10°; 5 teeth are a group, and the 1-5 teeth are divided into R, L, R, L, M; the rear angle α is designed to be 32-35°; the arc r is 2.5-4.5; tooth pitch t and tooth height h depend on how many teeth per inch.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

尽管本文较多地使用了图中附图标记锯片体1等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。 Although terms such as the reference numeral saw blade body 1 are frequently used in this document, the possibility of using other terms is not excluded. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is against the spirit of the utility model.

Claims (4)

1. a bands for band for the quick chip removal of high-performance, is characterized in that: comprise blade bodies (1), the saw blade be fixed in blade bodies (1); Described saw blade is the length direction arranged in groups along this blade bodies (1), and the corresponding saw blade in each group is of similar shape and distributing order.
2. the bands for band of the quick chip removal of a kind of high-performance according to claim 1, it is characterized in that: the saw blade in each group is five, five saw blades to be arranged and the sawtooth number of five is respectively: the first sawtooth (R), the second sawtooth (L), the 3rd sawtooth (R), the 4th sawtooth (L) and the 5th sawtooth (M) successively along blade bodies (1); First sawtooth (R) is identical with the 3rd sawtooth (R), and the second sawtooth (L) is identical with the 4th sawtooth (L).
3. the bands for band of the quick chip removal of a kind of high-performance according to claim 1 and 2, is characterized in that: described saw blade is made up of carbide alloy.
4. the bands for band of the quick chip removal of a kind of high-performance according to claim 2, is characterized in that: the anterior angle θ of described 3rd sawtooth (R) is 7-10 °, relief angle α is 32-35 °; Circular arc r is 2.5-4.5.
CN201520718225.0U 2015-09-16 2015-09-16 Bands for band of quick chip removal of high performance Expired - Lifetime CN205218202U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112121A (en) * 2016-07-11 2016-11-16 吉林大学 A kind of bionical bi-metal bandsaw blades
CN110125482A (en) * 2019-06-05 2019-08-16 湖南泰嘉新材料科技股份有限公司 A kind of bands for band
CN111168149A (en) * 2019-12-27 2020-05-19 江阴金缘锯业有限公司 Quick-cutting band saw blade

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106112121A (en) * 2016-07-11 2016-11-16 吉林大学 A kind of bionical bi-metal bandsaw blades
CN110125482A (en) * 2019-06-05 2019-08-16 湖南泰嘉新材料科技股份有限公司 A kind of bands for band
CN110125482B (en) * 2019-06-05 2020-03-27 湖南泰嘉新材料科技股份有限公司 Band saw blade
CN111168149A (en) * 2019-12-27 2020-05-19 江阴金缘锯业有限公司 Quick-cutting band saw blade

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Granted publication date: 20160511