CN205217639U - Even draw high that it blows to press sweeps automatic control device - Google Patents

Even draw high that it blows to press sweeps automatic control device Download PDF

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Publication number
CN205217639U
CN205217639U CN201521108877.9U CN201521108877U CN205217639U CN 205217639 U CN205217639 U CN 205217639U CN 201521108877 U CN201521108877 U CN 201521108877U CN 205217639 U CN205217639 U CN 205217639U
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pressure air
valve
pneumatic angle
control device
air supply
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CN201521108877.9U
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孙日华
蒋成群
沈阿林
马俊才
徐方流
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Jiangsu Xingda Steel Tyre Cord Co Ltd
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Abstract

本实用新型公开了一种连拉高压风吹扫自动控制装置,包括电磁阀和气动角阀,所述电磁阀由机床系统控制,且所述电磁阀通过高压风气管路与气动角阀连接,所述气动角阀设置在高压风供气管道上。本实用新型可以结合实际生产,灵活控制高压风是否吹扫,降低高压风的用量,有效节约资源。

The utility model discloses an automatic control device for continuous high-pressure air purge, which comprises a solenoid valve and a pneumatic angle valve. The solenoid valve is controlled by a machine tool system, and the solenoid valve is connected with the pneumatic angle valve through a high-pressure air pipeline. The pneumatic angle valve is arranged on the high-pressure air supply pipeline. The utility model can be combined with actual production, flexibly control whether the high-pressure air blows, reduces the consumption of the high-pressure air, and effectively saves resources.

Description

一种连拉高压风吹扫自动控制装置An automatic control device for continuous high-pressure air purge

技术领域 technical field

本实用新型涉及一种钢帘线生产连拉预处理吹扫装置,尤其涉及一种连拉高压风吹扫自动控制装置,属于机械装置技术领域。 The utility model relates to a continuous-drawing pretreatment blowing device for steel cord production, in particular to an automatic control device for continuous-drawing high-pressure wind blowing, which belongs to the technical field of mechanical devices.

背景技术 Background technique

钢帘线生产中,在第一道拉丝工序的盘条预处理过程中,需要对盘条钢丝进行高压水冲洗、进行化学盐酸洗、进行冷水洗、进行热水洗、进行涂硼;在每一个不同的预处理槽之间都有一个高压风吹扫,来保证钢丝不会将上一级槽体的溶液带入到下一节预处理槽中。 In the production of steel cord, during the pretreatment process of the wire rod in the first wire drawing process, it is necessary to wash the wire rod with high-pressure water, chemical salt pickling, cold water washing, hot water washing, and boron coating; There is a high-pressure air blowing between different pretreatment tanks to ensure that the steel wire will not bring the solution from the upper tank to the next pretreatment tank.

由于生产的特殊性,机床会有停台,比如卸轮、换模、维修等,通过实际的跟踪统计,连拉的生产效率在85%左右,而我们的高压风吹扫是一直在吹,不管机床是否运行,实际上一天下来我们就浪费了15%的用气;粗放式的控制,导致资源的巨大浪费。 Due to the particularity of production, the machine tool will stop, such as unloading, mold change, maintenance, etc. Through actual tracking statistics, the production efficiency of continuous pulling is about 85%, and our high-pressure air blowing is always blowing, Regardless of whether the machine tool is running or not, we actually waste 15% of the gas consumption in one day; extensive control leads to a huge waste of resources.

实用新型内容 Utility model content

为解决现有技术的不足,本实用新型的目的在于提供一种连拉高压风吹扫自动控制装置,可以结合实际生产,灵活控制高压风是否吹扫,降低高压风的用量,有效节约资源。 In order to solve the deficiencies of the existing technology, the purpose of this utility model is to provide an automatic control device for continuous high-pressure air purge, which can flexibly control whether high-pressure air purges in combination with actual production, reduce the amount of high-pressure air, and effectively save resources.

为了实现上述目标,本实用新型采用如下的技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种连拉高压风吹扫自动控制装置,包括电磁阀和气动角阀,所述电磁阀由机床系统控制,且所述电磁阀通过高压风气管路与气动角阀连接,所述气动角阀设置在高压风供气管道上。 An automatic control device for continuous high-pressure air purge, including a solenoid valve and a pneumatic angle valve, the solenoid valve is controlled by a machine tool system, and the solenoid valve is connected to the pneumatic angle valve through a high-pressure air pipeline, and the pneumatic angle valve Set on the high-pressure air supply pipeline.

进一步,所述气动角阀是不锈钢气动角座阀,反应灵敏,动作准确,可适应短时间的频繁启动。 Furthermore, the pneumatic angle valve is a stainless steel pneumatic angle seat valve, which is sensitive in response and accurate in action, and can be adapted to frequent start-up in a short period of time.

进一步,所述高压风供气管道上并联设置有多个吹扫供气管道,多个吹扫供气管道分别对应需要吹扫的位置。 Further, a plurality of purge air supply pipes are arranged in parallel on the high-pressure air supply pipe, and the multiple purge air supply pipes respectively correspond to positions that need to be purged.

进一步,所述吹扫供气管道上设置有手动控制阀,可以手动控制吹扫供气管道是否吹气。 Further, the purge air supply pipeline is provided with a manual control valve, which can manually control whether the purge air supply pipeline is blown or not.

本实用新型的有益之处在于:结合实际生产,灵活控制高压风是否吹扫,大大降低了高压风的用量,减少空压机的运行数量,节约比率超过15%,有效节约资源。 The utility model is beneficial in that: combined with actual production, it can flexibly control whether the high-pressure air blows or not, greatly reducing the consumption of high-pressure air, reducing the number of air compressors in operation, saving more than 15%, and effectively saving resources.

附图说明 Description of drawings

图1为本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;

图中主要附图标记的含义: The meaning of the main reference signs in the figure:

1、机床,2、电磁阀,3、高压风气管路,4、不锈钢气动角座阀,5、高压风供气管道,6、吹扫供气管道,7、手动控制阀。 1. Machine tool, 2. Solenoid valve, 3. High pressure air pipeline, 4. Stainless steel pneumatic angle seat valve, 5. High pressure air supply pipeline, 6. Purge air supply pipeline, 7. Manual control valve.

具体实施方式 detailed description

以下结合附图和具体实施例对本实用新型作具体的介绍。 Below in conjunction with accompanying drawing and specific embodiment the utility model is made concrete introduction.

图1为本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;

如图1所示:本实施例是一种连拉高压风吹扫自动控制装置,包括电磁阀2和单作用的气动角阀,电磁阀2由机床系统控制,电磁阀2通过高压风气管路3与气动角阀连接,气动角阀设置在高压风供气管道5上;本实施例中,气动角阀是不锈钢气动角座阀4,具有反应灵敏,动作准确,可适应短时间的频繁启动等优点;在高压风供气管道5上并联设置有多个吹扫供气管道6,多个吹扫供气管道6分别对应需要吹扫的位置;每个吹扫供气管道6上设置有手动控制阀7,可以手动控制吹扫供气管道6是否吹气。 As shown in Figure 1: This embodiment is an automatic control device for continuous high-pressure air purge, including a solenoid valve 2 and a single-acting pneumatic angle valve. The solenoid valve 2 is controlled by the machine tool system, and the solenoid valve 2 passes through the high-pressure air pipeline. 3. Connect with the pneumatic angle valve, which is set on the high-pressure air supply pipeline 5; in this embodiment, the pneumatic angle valve is a stainless steel pneumatic angle seat valve 4, which has sensitive response, accurate action, and can adapt to frequent start-up in a short period of time and other advantages; on the high-pressure wind air supply pipeline 5, a plurality of purge air supply pipelines 6 are arranged in parallel, and a plurality of purge air supply pipelines 6 respectively correspond to the positions that need to be purged; each purge air supply pipeline 6 is provided with The manual control valve 7 can manually control whether the purge gas supply pipeline 6 is blown.

机床1运行时,机床系统给电磁阀2一个开始工作信号,电磁阀2通过高压风气管路3打开不锈钢气动角座阀4,进而打开高压风供气管道5,高压风供气管道5上并联设置的多个吹扫供气管道6对应预处理钢丝各槽体开启高压风吹扫模式,机床1停止运行时,机床系统给电磁阀2一个停止工作信号,电磁阀2通过高压风气管路3关闭不锈钢气动角座阀4,进而关闭高压风供气管道5,高压风供气管道5上并联设置的多个吹扫供气管道6关闭高压风吹扫模式,实现机床动、吹扫动,机床停、吹扫闭的工作自动控制模式;在高压吹扫模式开启的过程中,如果其中一个预处理钢丝的槽体不需要吹扫,则通过对应该槽体的吹扫供气管道6上设置的手动控制阀7控制其关闭,有效节约了资源的同时,还不影响其它吹扫供气管道6的吹扫作业。 When the machine tool 1 is running, the machine tool system gives the solenoid valve 2 a start signal, and the solenoid valve 2 opens the stainless steel pneumatic angle seat valve 4 through the high-pressure air pipeline 3, and then opens the high-pressure air supply pipeline 5, and the high-pressure air supply pipeline 5 is connected in parallel A plurality of purge air supply pipelines 6 are set corresponding to the high-pressure air purge mode for each groove body of the pretreatment steel wire. When the machine tool 1 stops running, the machine tool system sends a stop signal to the solenoid valve 2, and the solenoid valve 2 passes through the high-pressure air pipeline 3 Close the stainless steel pneumatic angle seat valve 4, and then close the high-pressure air supply pipeline 5, and the multiple purge air supply pipelines 6 arranged in parallel on the high-pressure air supply pipeline 5 close the high-pressure air purge mode to realize machine tool movement and purge movement. The automatic control mode of machine tool stop and purge closed; in the process of opening the high-pressure purge mode, if one of the tanks of the pretreated steel wire does not need to be purged, the purge gas supply pipe 6 corresponding to the tank The provided manual control valve 7 controls its closing, which effectively saves resources and does not affect the purging operation of other purging air supply pipelines 6 .

电磁阀2在机床1运行时,机床1通过给出工作信号,电磁阀2打开高压风气管路3,该高压风气管路3的接通间接的控制不锈钢气动角座阀4,打开高压风供气管道5,进而开通了各槽体上的吹扫供气管道6进入吹扫工作状态,对运行钢丝上带出的上一节槽体的残留溶液进行吹除,达到工艺控制要求。 When the solenoid valve 2 is running on the machine tool 1, the machine tool 1 gives a working signal, and the solenoid valve 2 opens the high-pressure air pipeline 3, and the connection of the high-pressure air pipeline 3 indirectly controls the stainless steel pneumatic angle seat valve 4 to open the high-pressure air supply. Gas pipeline 5, and then opened the purge air supply pipeline 6 on each tank body to enter the purging working state, and blow off the residual solution of the previous tank body brought out on the running steel wire to meet the process control requirements.

本实用新型结合实际生产,灵活控制高压风是否吹扫,大大降低了高压风的用量,减少空压机的运行数量,节约比率超过15%,有效节约资源。 Combined with actual production, the utility model flexibly controls whether the high-pressure air is blown or not, greatly reduces the consumption of high-pressure air, reduces the number of air compressors in operation, saves more than 15%, and effectively saves resources.

以上显示和描述了本实用新型的基本原理、主要特征和优点,本行业的技术人员应该了解,上述实施例不以任何形式限制本实用新型,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本实用新型的保护范围内。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the above-mentioned embodiments do not limit the present utility model in any form. The technical solutions all fall within the protection scope of the present utility model.

Claims (4)

1.一种连拉高压风吹扫自动控制装置,其特征在于,包括电磁阀和气动角阀,所述电磁阀由机床系统控制,且所述电磁阀通过高压风气管路与气动角阀连接,所述气动角阀设置在高压风供气管道上。 1. A continuous high-pressure wind blowing automatic control device is characterized in that it comprises a solenoid valve and a pneumatic angle valve, the solenoid valve is controlled by a machine tool system, and the solenoid valve is connected with the pneumatic angle valve through a high-pressure air pipeline , the pneumatic angle valve is arranged on the high-pressure air supply pipeline. 2.根据权利要求1所述的一种连拉高压风吹扫自动控制装置,其特征在于,所述气动角阀是不锈钢气动角座阀。 2. The automatic control device for continuous high-pressure air purge according to claim 1, wherein the pneumatic angle valve is a stainless steel pneumatic angle seat valve. 3.根据权利要求1所述的一种连拉高压风吹扫自动控制装置,其特征在于,所述高压风供气管道上并联设置有多个吹扫供气管道。 3 . The automatic control device for continuous high-pressure air purge according to claim 1 , wherein a plurality of purge air supply pipes are arranged in parallel on the high-pressure air supply pipe. 4 . 4.根据权利要求3所述的一种连拉高压风吹扫自动控制装置,其特征在于,所述吹扫供气管道上设置有手动控制阀。 4. The automatic control device for continuous high-pressure air purge according to claim 3, wherein a manual control valve is provided on the purge air supply pipeline.
CN201521108877.9U 2015-12-29 2015-12-29 Even draw high that it blows to press sweeps automatic control device Expired - Lifetime CN205217639U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110404884A (en) * 2019-08-01 2019-11-05 华润电力唐山丰润有限公司 Clean method, equipment and the computer readable storage medium of apparatus for measuring air quantity
CN110538773A (en) * 2019-09-10 2019-12-06 江苏兴达钢帘线股份有限公司 Pretreatment coating boron secondary pressure stabilizing device
CN112495928A (en) * 2020-09-30 2021-03-16 宁波精迈机械有限公司 Blowing control system and method of dust sweeper

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110404884A (en) * 2019-08-01 2019-11-05 华润电力唐山丰润有限公司 Clean method, equipment and the computer readable storage medium of apparatus for measuring air quantity
CN110538773A (en) * 2019-09-10 2019-12-06 江苏兴达钢帘线股份有限公司 Pretreatment coating boron secondary pressure stabilizing device
CN112495928A (en) * 2020-09-30 2021-03-16 宁波精迈机械有限公司 Blowing control system and method of dust sweeper
CN112495928B (en) * 2020-09-30 2022-02-18 宁波精迈机械有限公司 Blowing control system and method of dust sweeper

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