CN205208306U - Explosion -proof light of LED - Google Patents

Explosion -proof light of LED Download PDF

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Publication number
CN205208306U
CN205208306U CN201521057116.5U CN201521057116U CN205208306U CN 205208306 U CN205208306 U CN 205208306U CN 201521057116 U CN201521057116 U CN 201521057116U CN 205208306 U CN205208306 U CN 205208306U
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led
light source
explosion
proof
source module
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Expired - Fee Related
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CN201521057116.5U
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宋耀平
孙晓东
奚芳芳
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WUXI NEYSA OPTO-ELECTRONIC TECH Co Ltd
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WUXI NEYSA OPTO-ELECTRONIC TECH Co Ltd
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Abstract

本实用新型公开一种LED防爆照明灯,包括防爆壳体、LED光源模块、散热器和透镜,LED光源模块固定在所述散热器上,LED光源模块包括多个LED灯,透镜通过透镜压板嵌套安装在LED灯上,透镜压板固定在所述散热器上,散热器包括鳍片式散热片,LED光源模块与电源连接。本实用新型的散热器包括鳍片式散热片,增加了散热器与空气接触面积,导热传热性能更佳;采用透镜配光方式,大角度出光设计,使得照明均匀度更高;进线采用陶瓷接线座方式,使得灯具安装时更为简便,另外陶瓷接线座具有抗老化、耐高温、绝缘性能高、稳定性能好等优点,更适用于防爆类产品;选用LED作为发光源,LED是节能、寿命长、安全、环保的光源。

The utility model discloses an explosion-proof LED lighting lamp, which comprises an explosion-proof casing, an LED light source module, a heat sink and a lens, the LED light source module is fixed on the heat sink, the LED light source module includes a plurality of LED lights, and the lens is embedded through a lens pressure plate. The sleeve is installed on the LED lamp, the lens pressing plate is fixed on the heat sink, the heat sink includes finned heat sinks, and the LED light source module is connected with the power supply. The radiator of the utility model includes a fin-type heat sink, which increases the contact area between the radiator and the air, and has better heat conduction and heat transfer performance; the lens light distribution method is adopted, and the large-angle light output design makes the illumination uniformity higher; the incoming line adopts The ceramic terminal block method makes the installation of the lamp easier. In addition, the ceramic terminal block has the advantages of anti-aging, high temperature resistance, high insulation performance, and good stability, and is more suitable for explosion-proof products; LED is used as the light source, and LED is energy-saving. , Long life, safe and environment-friendly light source.

Description

一种LED防爆照明灯A LED explosion-proof lighting lamp

技术领域 technical field

本实用新型是一种新型一种LED防爆照明灯,适用于石油、化工、煤炭、食品以及医药等行业有爆炸性气体及粉尘环境使用。 The utility model is a novel LED explosion-proof lighting lamp, which is suitable for use in environments with explosive gas and dust in industries such as petroleum, chemical industry, coal, food and medicine.

背景技术 Background technique

目前,在石油、化工、煤炭及医药等行业有爆炸性气体及粉尘环境中所使用的防爆灯存在着一些明显缺陷,传统的防爆灯普遍采用金卤灯或钠灯,这种光源燃点时产生高温,发热量大,容易在玻璃灯罩内烧结碳黑,影响透光率,难以清除,而且强度很低,轻微震动就会大大缩短灯头寿命,甚至损坏。受输入电压的影响较大,电压降低,照度明显下降,电压升高,发光效率又显著提高,但是使用寿命明显缩短。 At present, there are some obvious defects in explosion-proof lamps used in petroleum, chemical, coal and pharmaceutical industries where there are explosive gas and dust environments. Traditional explosion-proof lamps generally use metal halide lamps or sodium lamps, which generate high temperatures when ignited. It generates a lot of heat, and it is easy to sinter carbon black in the glass lampshade, which affects the light transmittance, is difficult to remove, and the intensity is very low, and a slight vibration will greatly shorten the life of the lamp head, or even damage it. It is greatly affected by the input voltage, the voltage decreases, the illuminance decreases significantly, and the voltage increases, the luminous efficiency is significantly improved, but the service life is significantly shortened.

实用新型内容 Utility model content

针对目前使用金卤灯或者钠灯传统防爆灯存在的这些问题,本实用新型提供了一种高光效、寿命长、耐冲击、抗震动的厂用隔爆型一种LED防爆照明灯。 Aiming at the problems existing in traditional explosion-proof lamps using metal halide lamps or sodium lamps at present, the utility model provides a flameproof LED explosion-proof lighting lamp for factory use with high light efficiency, long life, impact resistance and vibration resistance.

本实用新型的技术方案是:一种LED防爆照明灯,包括防爆壳体、LED光源模块、散热器和透镜,所述LED光源模块固定在所述散热器上,所述LED光源模块包括多个LED灯,所述透镜通过透镜压板嵌套安装在LED灯上,所述透镜压板固定在所述散热器上,所述散热器包括鳍片式散热片,所述LED光源模块与电源连接。 The technical scheme of the utility model is: an LED explosion-proof lighting lamp, comprising an explosion-proof housing, an LED light source module, a heat sink and a lens, the LED light source module is fixed on the heat sink, and the LED light source module includes a plurality of For an LED lamp, the lens is nested and mounted on the LED lamp through a lens pressing plate, the lens pressing plate is fixed on the heat sink, the heat sink includes finned heat sinks, and the LED light source module is connected to a power supply.

优选地,所述LED光源模块的背面涂有一层导热胶。 Preferably, a layer of heat-conducting glue is coated on the back of the LED light source module.

优选地,所述电源为恒流驱动电源,所述恒流驱动电源通过螺丝固定在后盖上,所述后盖与所述散热器通过隔爆螺纹配合连接。 Preferably, the power supply is a constant current drive power supply, the constant current drive power supply is fixed on the back cover by screws, and the back cover and the heat sink are connected through flameproof threads.

优选地,所述恒流驱动电源的输入引线固定在陶瓷接线座上。 Preferably, the input leads of the constant current drive power supply are fixed on the ceramic terminal block.

优选地,还包括前盖,所述前盖上粘结有高硼硅钢化玻璃,且所述前盖内置橡胶衬垫和压圈。 Preferably, it also includes a front cover, on which high borosilicate tempered glass is bonded, and a rubber gasket and a pressure ring are built in the front cover.

优选地,所述陶瓷接线座与后盖采用隔爆螺纹连接。 Preferably, the ceramic terminal block and the rear cover are connected by flameproof threads.

本实用新型的有益效果:本实用新型的散热器四周有一圈鳍片式散热片,增加了散热器与空气接触的面积,导热传热性能更佳;采用透镜配光方式,大角度出光设计,出光角度可达100度以上,使得照明均匀度更高;进线采用陶瓷接线座方式,使得灯具安装时更为简便,另外陶瓷接线座具有抗老化、耐高温、绝缘性能高、稳定性能好等优点,更适用于防爆类产品;选用LED作为发光源,相比其他白炽灯、荧光灯、气体灯等其他光源,LED是目前最节能的光源、LED是最长寿命的光源,LED是最安全的光源,LED是最环保的光源。 Beneficial effects of the utility model: the radiator of the utility model has a circle of fin-type heat sinks around it, which increases the contact area between the radiator and the air, and has better heat conduction and heat transfer performance; the lens light distribution method is adopted, and the large-angle light output design, The light output angle can reach more than 100 degrees, which makes the lighting uniformity higher; the incoming line adopts the ceramic terminal block method, which makes the installation of the lamp easier. In addition, the ceramic terminal block has anti-aging, high temperature resistance, high insulation performance, good stability, etc. Advantages, more suitable for explosion-proof products; choose LED as the light source, compared with other light sources such as incandescent lamps, fluorescent lamps, gas lamps, etc., LED is currently the most energy-saving light source, LED is the light source with the longest life, and LED is the safest Light source, LED is the most environmentally friendly light source.

附图说明 Description of drawings

图1为本实用新型LED防爆照明灯的分解示意图; Fig. 1 is the exploded schematic view of the utility model LED explosion-proof lighting;

图2为本实用新型LED防爆照明灯结构示意图; Fig. 2 is a structural schematic diagram of the utility model LED explosion-proof lighting;

图3为图2的仰视图; Fig. 3 is the bottom view of Fig. 2;

图4为图2的俯视图; Fig. 4 is the top view of Fig. 2;

图5为图2的剖视图。 FIG. 5 is a cross-sectional view of FIG. 2 .

具体实施方式 detailed description

结合附图对本实用新型提供的实施方式作进一步详细的说明: The embodiment provided by the utility model is described in further detail in conjunction with the accompanying drawings:

一种LED防爆照明灯,包括防爆壳体、LED光源模块、散热器和透镜,所述LED光源模块固定在所述散热器上,所述LED光源模块包括多个LED灯,所述透镜通过透镜压板嵌套安装在LED灯上,所述透镜压板固定在所述散热器上,所述散热器包括鳍片式散热片,所述LED光源模块与电源连接。 An explosion-proof LED lighting lamp, comprising an explosion-proof casing, an LED light source module, a heat sink and a lens, the LED light source module is fixed on the heat sink, the LED light source module includes a plurality of LED lamps, and the lens passes through the lens The pressing plate is nested and installed on the LED lamp, the lens pressing plate is fixed on the heat sink, the heat sink includes finned heat sinks, and the LED light source module is connected to a power supply.

如图1~5所示,本实用新型一种LED防爆照明灯,采用压铸铝合金与钢化玻璃构成三腔防爆壳体,内部分成光源腔、电源腔、接线腔。构成各腔体的组件间采用隔爆螺纹连接,防爆等级为ExdIIC。 As shown in Figures 1 to 5, the utility model is an explosion-proof LED lighting lamp, which uses die-casting aluminum alloy and tempered glass to form a three-chamber explosion-proof housing, and the interior is divided into a light source chamber, a power supply chamber, and a wiring chamber. The components that make up each cavity are connected by flameproof threads, and the explosion-proof grade is ExdIIC.

光源腔由前盖1、钢化玻璃2、透镜压板3、透镜4、LED光源模块5、前盖密封圈6、散热器7组成,包括LED光源模块5通过螺丝固定在散热器7上,光源模块5背面需均匀的抹上导热胶,透镜4装在LED上,透镜压板3嵌套住透镜4,然后用螺丝与散热器7固定在一起,玻璃2用环氧树脂与前盖1灌封在一起,然后用螺牙与套上前盖密封圈6的散热器7配合在一起。 The light source cavity is composed of front cover 1, tempered glass 2, lens pressure plate 3, lens 4, LED light source module 5, front cover sealing ring 6, radiator 7, including LED light source module 5 fixed on the radiator 7 by screws, and the light source module 5 Spread heat-conducting glue evenly on the back, mount the lens 4 on the LED, nest the lens 4 with the lens pressure plate 3, and then fix it with the heat sink 7 with screws, and seal the glass 2 with the front cover 1 with epoxy resin. Together, then cooperate together with the radiator 7 that puts on the front cover sealing ring 6 with screw teeth.

电源腔由恒流驱动电源8、后盖密封圈9、后盖10、与散热器7组成,包括散热器7中心预设过线通孔,恒流驱动电源8用螺丝固定在后盖10上,后盖10套上后盖密封圈9与散热器7之间通过螺纹配合在一起。LED光源模块5与电源腔内恒流驱动电源8间电器连接导线用环氧树脂粘结固化于过线孔内,有效粘结长度满足GB3836相关防爆要求。 The power supply cavity is composed of a constant current drive power supply 8, a rear cover sealing ring 9, a rear cover 10, and a radiator 7, including a preset wire through hole in the center of the radiator 7, and the constant current drive power supply 8 is fixed on the rear cover 10 with screws , the back cover 10 is put on the back cover sealing ring 9 and the radiator 7 and is threaded together. The connecting wires between the LED light source module 5 and the constant current drive power supply 8 in the power chamber are bonded and cured in the wire hole with epoxy resin, and the effective bonding length meets the relevant explosion-proof requirements of GB3836.

接线腔由后盖10、陶瓷接线座12、接线座密封圈11、接线腔盖密封圈13、接线腔盖14、进线孔橡胶块15、进线孔金属垫片16和不锈钢铭牌17组成,包括恒流驱动电源8的输入引线用螺丝固定在陶瓷接线座12上,后盖10中间开有带螺纹的通孔,陶瓷接线座12套上接线座密封圈11与后盖10用螺纹固定在一起,接线腔盖14套上接线腔盖密封圈13后与后盖10通过螺纹固定在一起,灯具输入引线穿过进线孔橡胶块15、进线孔金属垫片16后用螺丝固定在陶瓷接线座12上,铭牌17用金属铆钉固定在接线腔盖14上。 The wiring cavity is composed of a rear cover 10, a ceramic terminal block 12, a sealing ring of the terminal block 11, a sealing ring of the terminal cover 13, a cover of the terminal cavity 14, a rubber block 15 of the wire inlet hole, a metal gasket 16 of the wire inlet hole and a stainless steel nameplate 17. The input leads including the constant current drive power supply 8 are fixed on the ceramic terminal block 12 with screws, and a threaded through hole is opened in the middle of the back cover 10. Together, the wiring chamber cover 14 is put on the wiring chamber cover sealing ring 13 and fixed together with the rear cover 10 through threads, and the input lead wire of the lamp passes through the rubber block 15 of the wire inlet hole and the metal gasket 16 of the wire inlet hole, and then is fixed on the ceramic with screws. On the terminal block 12, the nameplate 17 is fixed on the wiring chamber cover 14 with a metal rivet.

本实用新型安装支架可按照安装需求改变安装方式,实用于现场需求的多种安装方式。 The installation bracket of the utility model can change the installation method according to the installation requirements, and is applicable to various installation methods required on site.

本实用新型一种LED防爆照明灯GB3836.1-2010和GB3836.2-2010设计标准,各腔体的组件间采用隔爆螺纹连接,各配合面间以硅橡胶O型密封防水防尘并加设紧定螺钉放松,各腔体内表面(隔爆面除外),均涂覆EL302防弧涂层;接线腔内外均设有明显接地标识和接线螺栓以保证灯具外壳可靠接地;防爆灯的出光面采用高硼硅钢化玻璃粘结于前盖上,内置橡胶衬垫和压圈,可承受GB3836.1-201026.4.2规定的冲击试验和零下40度的耐寒试验。 The utility model is a kind of LED explosion-proof lighting GB3836.1-2010 and GB3836.2-2010 design standards. Set the set screw to loosen, and the inner surface of each cavity (except the explosion-proof surface) is coated with EL302 arc-proof coating; there are obvious grounding marks and wiring bolts inside and outside the wiring cavity to ensure the reliable grounding of the lamp shell; the light-emitting surface of the explosion-proof lamp It is bonded to the front cover with high borosilicate tempered glass, with built-in rubber gasket and pressure ring, which can withstand the impact test specified in GB3836.1-201026.4.2 and the cold resistance test at minus 40 degrees.

在此说明书中,本实用新型已参照其特定的实施例作了描述。但是,很显然仍可以做出各种修改和变换而不背离本实用新型的精神和范围。因此,说明书和附图应被认为是说明性的而非限制性的。 In this specification, the invention has been described with reference to specific embodiments thereof. However, it is obvious that various modifications and changes can be made without departing from the spirit and scope of the present invention. Accordingly, the specification and drawings are to be regarded as illustrative rather than restrictive.

Claims (6)

1. a LED explosion-proof illuminating lamp, it is characterized in that, comprise explosion-proof casing, LED light source module, radiator and lens, described LED light source module is fixed on described radiator, described LED light source module comprises multiple LED, and described lens scioptics pressing plate is nested to be arranged in LED, and described lens pressing plate is fixed on described radiator, described radiator comprises finned radiator, and described LED light source module is connected with power supply.
2. LED explosion-proof illuminating lamp according to claim 1, is characterized in that, the back side of described LED light source module scribbles one deck heat-conducting glue.
3. LED explosion-proof illuminating lamp according to claim 1, is characterized in that, described power supply is constant-current driving power supply, and described constant-current driving power supply is screwed on bonnet, and described bonnet and described radiator are connected by flame proof thread.
4. LED explosion-proof illuminating lamp according to claim 3, is characterized in that, the input lead of described constant-current driving power supply is fixed on ceramic junction block.
5. LED explosion-proof illuminating lamp according to claim 1, is characterized in that, also comprise protecgulum, described protecgulum is bonded with high borosilicate safety glass, and described protecgulum built-in rubber liner and trim ring.
6. LED explosion-proof illuminating lamp according to claim 4, is characterized in that, described ceramic junction block and bonnet adopt flame proof thread to be connected.
CN201521057116.5U 2015-12-17 2015-12-17 Explosion -proof light of LED Expired - Fee Related CN205208306U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106982502A (en) * 2017-04-21 2017-07-25 山东华鼎伟业能源科技股份有限公司 Intelligently realizing explosion-proof illuminator and its control method with automatic sensing function
CN107166300A (en) * 2017-07-01 2017-09-15 燎原控股集团有限公司 An explosion-proof explosion-proof lamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106982502A (en) * 2017-04-21 2017-07-25 山东华鼎伟业能源科技股份有限公司 Intelligently realizing explosion-proof illuminator and its control method with automatic sensing function
CN107166300A (en) * 2017-07-01 2017-09-15 燎原控股集团有限公司 An explosion-proof explosion-proof lamp

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Granted publication date: 20160504