CN205207924U - Automatic change fire stopping collar core production facility - Google Patents
Automatic change fire stopping collar core production facility Download PDFInfo
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- CN205207924U CN205207924U CN201520675917.1U CN201520675917U CN205207924U CN 205207924 U CN205207924 U CN 205207924U CN 201520675917 U CN201520675917 U CN 201520675917U CN 205207924 U CN205207924 U CN 205207924U
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- stop ring
- fire stop
- core
- ring core
- manufacturing mechanism
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Abstract
The utility model discloses an automatic change fire stopping collar core production facility, including conveyor, the conveyor top is equipped with core make -up machine and package post, be equipped with drying -machine, cooling machine and cooling and solidification machine between core make -up machine and the package post in proper order. Utilize the method of this device fabrication fire stopping collar core, include: the stirring mixes process, core injection molding process, core blank stoving process, core blank cooling process and core blank low -temperature curing process. The utility model discloses a production facility and method design are ingenious, have improved the production efficiency and the product quality of fire stopping collar core.
Description
Technical field
The utility model relates to field of machinery automation, is specifically related to a kind of automation fire stop ring core manufacturing mechanism.
Background technique
Because plastics possess superior decay resistance, widely use hard polvinyl choride pipe in current building industry and replaced traditional metal tube as drainage pipe.It also has the advantages such as inexpensive, easy construction, long service life, but it has a fatal shortcoming, and namely easily melt, once breaking out of fire, the intensity of a fire is easy to spread along hard polyvinyl chloride pipeline, there is very large potential safety hazard.For this reason, people design a kind of fire stop ring.Fire stop ring makes shell by metallic material, the fire-retardant expansion core of interior filling forms, it is enclosed within hard polyvinyl chloride pipeline outer wall, be fixed on floor or body of wall position, when fire occurs, core is heated undergoes rapid expansion, extruding is by the polyvinyl chloride pipeline of thermal softening, and within a short period of time, blocking pipe Durchgangshohle mouth, stoped the intensity of a fire to spread along hole.
After the first one-step forming output of fire stop ring core, also need to carry out the operations such as dry solidification, and in existing fire stop ring production technology, in the core dry solidification stage, be all shaping to realize dry solidification by natural air drying, all take 2-3 days ability solidifyings when fair weather, run into rainy weather worse off, need the longer time to realize dry solidification, had a strong impact on productivity effect and quality of product, had much room for improvement.
Model utility content
The purpose of this utility model addresses the deficiencies of the prior art, and provide a kind of automation fire stop ring core manufacturing mechanism that efficiently, automatically can complete the dry solidification of fire stop ring core, the technological scheme of employing is as follows:
A kind of automation fire stop ring core manufacturing mechanism, comprises feedway, is provided with core forming machine and packaging table above described feedway, be provided with dryer, cooler and cooling curing machine between described core forming machine and packaging table successively.
Core forming machine is by after shaping for fire stop ring core output, dryer is delivered to through feedway, dryer carries out heating, drying to fire stop ring core, fire stop ring core after oven dry delivers to cooler place through feedway, by cooler, precooling is carried out to fire stop ring core, reduce the temperature of fire stop ring core, to reduce the cold air loss of cooling curing machine, the fire stop ring core after precooling is delivered on cooling curing machine by feedway and is carried out cooling curing.Described feedway can be conveying belt.The dry solidification that conventional art realizes fire stop ring core by natural air drying is shaping, not only need larger place, and the serious restriction by weather condition, labor strength is large, manufacturing efficiency is low, poor product quality, and the utility model passes through ingehious design and the cooperation of dryer, cooler and cooling curing machine, achieve the automatic production of fire stop ring core, article one, production line can complete the shaping output of fire stop ring core, drying and cooling curing, save place, improve manufacturing efficiency and quality of product, there is outstanding substantial advance and feature.
As preferably, described dryer comprises channel-type baking oven, is provided with heat-producing unit and blower fan in described baking oven.
Heat-producing unit produces heat, and heat fully delivers to each space in baking oven through blower fan, and realize heated air circulation convection current in baking oven, fire stop ring core is transported to after baking oven through feedway, under the effect of heat-producing unit and blower fan, realizes flash baking.
As preferably, two fire door ends of described channel-type baking oven are provided with adjustable for height bar gate type insulation curtain.
At the gate chamber insulation curtain that the fire door end rational height of baking oven is adjustable, when the specification of fire stop ring core is different or processing parameter is different, suitably can adjust the height of insulation curtain, so both can prevent heat loss unnecessary in baking oven, the need of production of the fire stop ring core of various different size can be adapted to again.
As preferably, described heat-producing unit is exothermal infrared element, and described exothermal infrared element is connected to PLC micro computer, by the heating-up temperature of the exothermal infrared element of PLC microcomputerized control.
Adopt the heating-up temperature of PLC microcomputerized control exothermal infrared element, realize intelligent temperature control, not single operation is intuitively simple, and temperature control scope is accurate, and adjustable accuracy is about ± and 1 DEG C.
As preferably, described cooling curing machine comprises channel-type cooling condensation cure case, is provided with refrigeration plant and blower fan in described cooling condensation cure case.
Under the effect of refrigeration plant and blower fan, realize cold wind circulative convection in cooling condensation cure case, after fire stop ring core enters cooling condensation cure case, rapid cooling down is shaping, and dehumidifies further under the effect of blower fan.
As preferably, described channel-type baking oven and channel-type cool condensation cure case and are connected, and form a connecting bridge, and described cooler is the axial-flow blower be arranged in connecting bridge.
Fire stop ring core out remains larger heat afterwards from dryer, if be now delivered directly in cooling curing machine, not only can increase the cold air loss of cooling curing machine, also can shorten the working life of cooling curing machine, therefore the utility model arranges an axial-flow blower between dryer and cooling curing machine, carry out preliminary cooling to entering the fire stop ring blank before cooling curing machine, thus reduce the cold air loss of cooling curing machine.
As preferably, described feedway is connected to speed reducer, and described speed reducer is connected to variable-frequency motor, and described feedway is driven by speed reducer by variable-frequency motor.
Drive feedway with variable-frequency motor and speed reducer, make feedway carry the speed of fire stop ring core to arrange and to adjust, to meet the process specifications of oven dry, in advance cooling and the cooling curing operation of different fire stop ring cores.
As preferably, described core forming machine comprises stir mixing machine, feeder and core moulding press, the raw material produced needed for fire stop ring core and glue are uniformly mixed by described stir mixing machine, and deliver to feeder, raw material after being uniformly mixed and glue are sent into core moulding press by described feeder, described core moulding press is located on feedway, for being fire stop ring core by raw material and glue die cast.
As preferably, described stir mixing machine comprises stir chamber and the raw material import that is connected with stir chamber and glue import, described stir chamber is provided with tapping channel, delivers to feeder, then deliver to core moulding press by feeder through the raw material that stir and glue through tapping channel.
Raw material and glue enter stir chamber through raw material import and glue import respectively, raw material and glue in stir chamber after being fully uniformly mixed, feeder is entered by discharge pipe, core moulding press is delivered to again by feeder, core moulding press by mixed raw material and glue die cast, output fire stop ring core.
Another object of the present utility model is the defect overcoming prior art, and provide a kind of fire stop ring core production method, the technological scheme of employing is as follows:
Utilize a method for any one device fabrication fire stop ring core above-mentioned, comprise the following steps:
S1, be uniformly mixed operation: the raw material produced needed for fire stop ring core and glue are added respectively in stir mixing machine, raw material and glue are fully uniformly mixed;
S2, fire stop ring core die cast operation: utilize feeder the raw material after stirring and glue to be sent in core moulding press, core moulding press carries out die cast to mixed raw material and glue, obtains fire stop ring core;
S3, fire stop ring core drying process: fire stop ring core is sent in dryer, makes the flash baking of fire stop ring core;
S4, fire stop ring core cooling process: fire stop ring core is delivered to cooler place, make through drying machine drying fire stop ring core with heat reduce;
S5, fire stop ring core lowtemperature setting operation: fire stop ring core is sent in cooling curing machine, makes its cooling curing.
The beneficial effects of the utility model:
1, the utility model passes through ingehious design and the cooperation of core forming machine, dryer, cooler and cooling curing machine, achieve the automatic production of fire stop ring core, article one, production line can complete the operation such as shaping output, drying, cooling curing of fire stop ring core, solving conventional art relies on natural air drying to solidify the problems such as the manufacturing efficiency brought is low, poor product quality, improves manufacturing efficiency and quality of product.
2, fire stop ring core manufacturing mechanism of the present utility model is applied widely, can adapt to the production of the fire stop ring core of different size and process parameter.
3, simple, easy to operate, the low cost of manufacture of fire stop ring core manufacturing mechanism structure of the present utility model.
4, fire stop ring core production process of the present utility model is simple, and each process sequence arrangement is reasonable, and manufacturing efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is production method flow chart of the present utility model.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Embodiment:
As shown in Figure 1, a kind of automation fire stop ring core manufacturing mechanism, comprise feedway 1, above described feedway 1, be provided with core forming machine and packaging table 14, between described core forming machine and packaging table 14, be provided with dryer 10, cooler 12 and cooling curing machine 13 successively.
Described dryer 10 comprises channel-type baking oven, is provided with heat-producing unit and blower fan in described baking oven.
Two fire door ends of described channel-type baking oven are provided with adjustable for height bar gate type insulation curtain.
Described heat-producing unit is exothermal infrared element, and described exothermal infrared element is connected to PLC micro computer, by the heating-up temperature of the exothermal infrared element of PLC microcomputerized control.
Described cooling curing machine 13 comprises channel-type cooling condensation cure case, is provided with refrigeration plant and blower fan in described cooling condensation cure case.
Described channel-type baking oven and channel-type cool condensation cure case and are connected, and form a connecting bridge 11, and described cooler 12 is for being arranged at the axial-flow blower in connecting bridge.
Described feedway is connected to speed reducer, and described speed reducer is connected to variable-frequency motor, and described feedway is driven by speed reducer by variable-frequency motor.
Described core forming machine comprises stir mixing machine 6, feeder 7 and core moulding press 8, the raw material produced needed for fire stop ring core and glue are uniformly mixed by described stir mixing machine 6, and deliver to feeder 7, raw material after being uniformly mixed and glue are sent into core moulding press 8 by described feeder 7, described core moulding press 8 is located on feedway 1, for being fire stop ring core 9 by raw material and glue die cast.
Described stir mixing machine 6 comprises stir chamber 4 and the raw material import 2 that is connected with stir chamber 4 and glue import 3, described stir chamber 4 is provided with tapping channel 5, the raw material and the glue that pass through stirring deliver to feeder 7 through tapping channel 5, then deliver to core moulding press 8 by feeder 7.
As shown in Figure 2, the production method of the present embodiment comprises the following steps:
S1, be uniformly mixed operation: the raw material produced needed for fire stop ring core and glue are added respectively in stir mixing machine 6, raw material and glue are fully uniformly mixed, and enter in feeder 7 by tapping channel 5;
S2, fire stop ring core die cast operation: utilize feeder 7 raw material after stirring and glue to be sent in core moulding press 8, core moulding press 8 carries out die cast to mixed raw material and glue, obtains fire stop ring core 9;
S3, fire stop ring core drying process: sent in dryer 10 by fire stop ring core 9, make fire stop ring core 9 flash baking;
S4, fire stop ring core cooling process: utilize axial-flow blower reduce through dryer 10 dry fire stop ring core 9 with heat;
S5, fire stop ring core lowtemperature setting operation: fire stop ring core 9 is sent in cooling curing machine 13, makes its cooling curing.
Claims (9)
1. an automation fire stop ring core manufacturing mechanism, comprises feedway, is provided with core forming machine and packaging table, it is characterized in that above described feedway, is provided with dryer, cooler and cooling curing machine between described core forming machine and packaging table successively.
2. a kind of automation fire stop ring core manufacturing mechanism according to claim 1, it is characterized in that, described dryer comprises channel-type baking oven, is provided with heat-producing unit and blower fan in described baking oven.
3. a kind of automation fire stop ring core manufacturing mechanism according to claim 2, it is characterized in that, two fire door ends of described channel-type baking oven are provided with adjustable for height bar gate type insulation curtain.
4. a kind of automation fire stop ring core manufacturing mechanism according to Claims 2 or 3, it is characterized in that, described heat-producing unit is exothermal infrared element, and described exothermal infrared element is connected to PLC micro computer, by the heating-up temperature of the exothermal infrared element of PLC microcomputerized control.
5. a kind of automation fire stop ring core manufacturing mechanism according to claim 4, is characterized in that, described cooling curing machine comprises channel-type cooling condensation cure case, is provided with refrigeration plant and blower fan in described cooling condensation cure case.
6. a kind of automation fire stop ring core manufacturing mechanism according to claim 5, it is characterized in that, described channel-type baking oven and channel-type cool condensation cure case and are connected, and form a connecting bridge, and described cooler is the axial-flow blower be arranged in connecting bridge.
7. a kind of automation fire stop ring core manufacturing mechanism according to claim 1, it is characterized in that, described feedway is connected to speed reducer, and described speed reducer is connected to variable-frequency motor, and described feedway is driven by speed reducer by variable-frequency motor.
8. a kind of automation fire stop ring core manufacturing mechanism according to claim 1, it is characterized in that, described core forming machine comprises stir mixing machine, feeder and core moulding press, the raw material produced needed for fire stop ring core and glue are uniformly mixed by described stir mixing machine, and deliver to feeder, raw material after being uniformly mixed and glue are sent into core moulding press by described feeder, described core moulding press is located on feedway, for being fire stop ring core by raw material and glue die cast.
9. a kind of automation fire stop ring core manufacturing mechanism according to claim 8, it is characterized in that, described stir mixing machine comprises stir chamber and the raw material import that is connected with stir chamber and glue import, described stir chamber is provided with tapping channel, the raw material and the glue that pass through stirring deliver to feeder through described tapping channel, then deliver to core moulding press by feeder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520675917.1U CN205207924U (en) | 2015-09-02 | 2015-09-02 | Automatic change fire stopping collar core production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520675917.1U CN205207924U (en) | 2015-09-02 | 2015-09-02 | Automatic change fire stopping collar core production facility |
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| CN205207924U true CN205207924U (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520675917.1U Withdrawn - After Issue CN205207924U (en) | 2015-09-02 | 2015-09-02 | Automatic change fire stopping collar core production facility |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105135066A (en) * | 2015-09-02 | 2015-12-09 | 鹤山联塑实业发展有限公司 | Automatic firestop collar core material production equipment and method |
-
2015
- 2015-09-02 CN CN201520675917.1U patent/CN205207924U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105135066A (en) * | 2015-09-02 | 2015-12-09 | 鹤山联塑实业发展有限公司 | Automatic firestop collar core material production equipment and method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160504 Effective date of abandoning: 20181019 |