CN205199962U - Full -automatic part outline check out test set - Google Patents
Full -automatic part outline check out test set Download PDFInfo
- Publication number
- CN205199962U CN205199962U CN201520950674.8U CN201520950674U CN205199962U CN 205199962 U CN205199962 U CN 205199962U CN 201520950674 U CN201520950674 U CN 201520950674U CN 205199962 U CN205199962 U CN 205199962U
- Authority
- CN
- China
- Prior art keywords
- blocking mechanism
- full
- automatic
- checkout equipment
- passage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses a full -automatic part outline check out test set, controller including vibration tray (100), passageway (200), detection device (300), part efferent (400), frame (500) and control detection device (300). The utility model discloses the method of above -mentioned grinding machine batcher for the grinding machine feed of utilizing is still disclosed simultaneously. The utility model discloses a full -automatic part outline check out test set has following beneficial effect: 1 ) the utility model provides a full -automatic high -speed part outline check out test set adopts automated inspection mechanism to replace artifical detection, has ensured production efficiency and production quality, has practiced thrift a large amount of manpowers, 2 ) the utility model provides an application high definition intelligence camera on the full -automatic high -speed part outline check out test set to the computer replaces the human brain, improves it greatly and distinguishes the accuracy, guarantees the safe high -efficient production of next process.
Description
Technical field
The utility model relates to a kind of checkout equipment, particularly relates to a kind of part outline checkout equipment.
Background technology
At present, many parts adopt automatic numerical control lathe processing, and raw material is processed into semi-finished product blank material from bar, and its chips amount is large, and speed is fast, easily on semi-finished product blank material, is wound around iron filings.In the face of odd-numbered day output reaches the product line of 40000, suppose that the iron filings occurrence rate that twines of 1% just has 400, and actual measuring and calculating about reaches 1%-5%.
Because next step is processed as High-Speed Automatic centerless grinder, due to grinding machine automation and precision is high, rotating speed is fast, if run into the raw material being tied with iron filings, abrasion of grinding wheel may be there is and even hit the problem split.If generation abrasion of grinding wheel, then need about 1 hour trimming wheel, lose time and greatly shorten wheel life.If generation emery wheel hits split, also threaten personal security and need change emery wheel, the emery wheel that grinding machine uses is changed and is once about needed 4 hours, and emery wheel price is higher, the steady production of this product line of extreme influence.And for above-mentioned defective part, Traditional solutions is manual detection, its inefficiency, waste of manpower resource, and there is human error (as undetected) once in a while, cause the damage of equipment.
Utility model content
In order to solve the problem and defect, the purpose of this utility model is to provide a kind of grinding machine batcher.This grinding machine batcher can realize the material of marshalling to be automatically supplied to grinding machine.
To achieve these goals, the utility model is by the following technical solutions:
A kind of full-automatic part outline checkout equipment, the controller of involving vibrations charging tray 100, passage 200, checkout gear 300, part efferent 400, frame 500 and control checkout gear 300, wherein:
Vibrating tray 100 is installed on the higher one end of frame 500, its involving vibrations mechanism, charging tray 120 and discharging opening 110;
Passage 200 is fixed in frame 500 obliquely, and its higher one end is close to vibrating tray 100 and the entrance of passage is positioned at immediately below discharging opening 110, other end proximity detection means 300;
Checkout gear 300 is set to the lower one end of adjacent channel 200 and is positioned at above passage 200, and checkout gear 300 comprises at least one blocking mechanism, is positioned at the video camera installation portion 330 of at least one sensor at least one blocking mechanism front described and at least one blocking mechanism contiguous;
Part efferent 400 is arranged at the comparatively low side of passage 200.
Further, described charging tray 120 top is circumferentially provided with single file track 121, and the width of single file track 121 is greater than the maximum gauge of detected part.
Further, described single file track 121 is provided with extension in the position near passage 200, and described discharging opening 110 is positioned on described extension.
Further, described discharging opening 110 has the first narrower part 111a in one end, the second narrower part 111b at the other end and the wider part between two narrower parts 112, the width of the first narrower part 111a and the second narrower part 111b is greater than the diameter of the thinner first end E1 of part, and be less than the diameter of the second thicker end E2 of part, the width of wider part 112 is greater than the diameter of the second thicker end E2 of part.
Further, at least one blocking mechanism described comprises the first blocking mechanism 310, second blocking mechanism 320 and the 3rd blocking mechanism 340, described first blocking mechanism 310 than another two blocking mechanisms closer to the higher one end of passage 200, described second blocking mechanism is between the first blocking mechanism 310 and the 3rd blocking mechanism 340, described second blocking mechanism front is provided with first sensor, described 3rd blocking mechanism front is provided with the second sensor, and between each blocking mechanism, spacing is greater than the length of detected part.
Further, described checkout gear 300 also comprises sorting mechanism, and described sorting mechanism 350 is arranged at the side of the discharge end of adjacent channel.
Further, described part efferent 400 comprises qualified parts reception area 410 and rejected part reception area 420, described qualified parts reception area 410 receives the part by described 3rd blocking mechanism 340, and described rejected part reception area 420 is positioned at described qualified parts reception area 410 side and corresponding with the position of described sorting mechanism 350.
Further, described blocking mechanism is cylinder, and described sorting mechanism is classification cylinder.
Further, the material of described frame is aluminium alloy.
Further, described controller comprises computer, prestores the image of the part meeting test stone in described computer.
Owing to adopting above technical scheme, the utility model compared with prior art tool has the following advantages:
1) the fully automatic high-speed part outline checkout equipment that the utility model provides adopts automatic detection mechanism to instead of manual detection, ensure that production efficiency and the quality of production, has saved a large amount of manpowers;
2) the fully automatic high-speed part outline checkout equipment that the utility model provides uses high definition intelligent camera, replaces human brain with computer, greatly improve it and distinguish accuracy, ensure the safe and efficient production of next operation.
Accompanying drawing explanation
Fig. 1 is the schematic diagram being suitable for the part using full-automatic part outline checkout equipment of the present utility model;
Fig. 2 is the front view of full-automatic part outline checkout equipment of the present utility model;
Fig. 3 is the top view of the entirety of full-automatic part outline checkout equipment of the present utility model;
Fig. 4 is the schematic diagram of vibrating tray;
Fig. 5 is the schematic diagram of part feeding mouth;
Fig. 6 A and Fig. 6 B schematically shows two kinds of situations that part drops from feeding mouth;
Fig. 7 is the partial schematic diagram of full-automatic part outline checkout equipment of the present utility model;
Fig. 8 is another partial side view of full-automatic part outline checkout equipment of the present utility model.Description of reference numerals
100 vibrating trays, 110 discharging openings, 111a first narrower part, 111b second narrower part, 112 wider parts, 120 charging trays, 121 single file tracks, 200 passages, 210 first sensors, 220 second sensors, 300 checkout gears, 310 first blocking mechanisms, 320 second blocking mechanisms, 330 video camera installation portions, 340 the 3rd blocking mechanisms, 350 sorting mechanisms, 400 part efferents, 410 qualified parts reception areas, 420 rejected part reception areas, 500 frames.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Fig. 1 shows the schematic diagram being suitable for the part using full-automatic part outline checkout equipment of the present utility model, and as can be seen from Figure, this part has thinner first end E1 and the second thicker end E2.Can find out that E2 establishes blind hole in holding by its sectional view A-A, therefore the quality of first end E1 is greater than the quality of the second end E2.
Fig. 2-8 shows the schematic diagram of full-automatic part outline checkout equipment of the present utility model.This full-automatic part outline checkout equipment involving vibrations charging tray 100, passage 200, checkout gear 300, part efferent 400, frame 500 and control the controller (not shown) of checkout gear 300 generally.
Wherein vibrating tray 100 is installed on the higher one end of frame 500, its involving vibrations mechanism (not shown), charging tray 120 and special discharging opening 110 (as shown in Figure 4).Charging tray 120 top is circumferentially provided with single file track 121, and the width of single file track 121 is a bit larger tham the maximum gauge of detected part, allows that single part is arranged on single file track 121 along its axis direction thus.Single file track 121 has extension, and extension is provided with discharging opening 110.As shown in Figure 5, discharging opening 110 has the first narrower part 111a in one end, the second narrower part 111b at the other end and the wider part between two narrower parts 112, the width of narrower part 111a, 111b is greater than the diameter of the thinner first end E1 of part, and be less than the diameter of the second thicker end E2 of part, the width of wider part 112 is greater than the diameter of the second thicker end E2 of part, the entire length of discharging opening 110 is close to the length of part, and the length of narrower part 111a and 111b is all greater than the length of wider part 112.
Again with reference to Fig. 2 and Fig. 3, passage 200 is fixed in frame 500 obliquely, and its higher one end is near vibrating tray 100 and the entrance of passage is positioned at immediately below discharging opening 110, other end proximity detection means 300.
With reference to Fig. 2, Fig. 7 and Fig. 8, checkout gear 300 is set to the lower one end of adjacent channel 200 and is positioned at above passage 200, and checkout gear 300 is provided with the second sensor (not shown) of the first blocking mechanism 310, second blocking mechanism 320, the first sensor (not shown) of contiguous second blocking mechanism 320, video camera installation portion 330, the 3rd blocking mechanism 340 and contiguous 3rd blocking mechanism 340 successively along the direction of motion of part in passage 200.Sensor includes but not limited to proximity test sensor, optical detecting sensor etc.Video camera installation portion for installing high-definition camera, to take pictures to detected part.In a preferred embodiment of the present utility model, checkout gear 300 also comprises sorting mechanism 350, and sorting mechanism 350 is arranged at the side of the 3rd blocking mechanism 340.Wherein the first blocking mechanism 310, second blocking mechanism 320, the 3rd blocking mechanism 340 and sorting mechanism 350 are preferably cylinder.
With reference to Fig. 2 and Fig. 8, part efferent 400 preferably includes qualified parts reception area 410 and rejected part reception area 420.The outgoing position of dissimilar part can be controlled by the opening and closing controlling the 3rd blocking mechanism 340 and sorting mechanism 350.
Fig. 6 A and Fig. 6 B shows part falls into passage 200 two kinds of situations from discharging opening 110.Fig. 6 A shows a kind of situation, and in the process that vibrating tray 100 vibrates, the comparatively butt end E2 of part is introduced into discharging opening 110 (as shown in Fig. 6 A-1), and owing to being greater than the width of discharging opening 110 compared with butt end E2 diameter, therefore part can move forward; As shown in Fig. 6 A-2, when the thinner end E1 of part enters discharging opening 110 completely, because thinner one end is heavier, whole part is driven to rotate (as shown in Fig. 6 A-3) thus, due to part with the contact point compared with butt end E2 and wider part 112 for fulcrum, therefore part can with thinner one end in lower end, and thicker one end falls into passage 200 in the mode of upper end.Fig. 6 B shows another kind of situation, and in the process that vibrating tray 100 vibrates, the thinner end E1 of part is introduced into discharging opening 110 (as shown in Fig. 6 B-1), and the part unsettled due to the starting stage is less, and therefore part can move forward; As shown in Fig. 6 A-2, when the thinner end E1 of part enter discharging opening 110 completely and some comparatively butt end E2 also enters discharging opening time, because thinner one end is heavier, whole part is driven to rotate (as shown in Fig. 6 B-3) thus, thus part with the contact point compared with butt end E2 and wider part 112 for fulcrum, part is with thinner one end in lower end, and thicker one end falls into passage 200 in the mode of upper end.Above-mentioned two kinds of modes all ensure that part can fall in track in the mode of below with thinner one end, for follow-up contrast judgement of taking pictures provides the foundation.
Full-automatic part outline checkout equipment of the present utility model operationally, part in vibrating tray 100 can enter on the single file track 121 of charging tray 120 under vibrator effect, single file track 121 arranges along its axis direction, only have a part to enter discharging opening 110 at every turn, due to the size design of discharging opening 110, part is restricted to the mode below can only being arranged in thinner end E1 and falls into discharging opening 110.
Before part falls into passage 200, first blocking mechanism 310 is normally open, second blocking mechanism 320 is normally off, after part falls into passage 200, slide through the first blocking mechanism 310 along passage 200 and arrive the second blocking mechanism 320 place, close the first blocking mechanism 310 after first sensor near second blocking mechanism 320 detects the existence of part and open the second blocking mechanism 320, realizing thus only allowing that a part enters detection zone at every turn.
Part moves to the 3rd blocking mechanism 340 place by the second blocking mechanism 320, and the 3rd blocking mechanism 340 is normally off, and sorting mechanism 350 is normally open.The rear transmission to controller that the second sensor be positioned near the 3rd blocking mechanism 340 senses the existence of part shows that part is positioned at the signal at the 3rd blocking mechanism 340 place, controller controls based on this signal the high-definition camera be installed on above part and takes pictures, video camera by shooting picture transmission in the computer of controller, captured photo and the photo prestored are compared by computer, confirm whether this sample exists flaw.Whether flaw described here comprises each position of part iron filings and profile defects.
If computer confirms that this sample does not exist flaw, belong to up-to-standard part, so controller sends signal to the 3rd blocking mechanism 340, and control the 3rd blocking mechanism 340 and open, part enters qualified parts reception area 410; If computer confirms that this sample exists flaw, belong to part off quality, so controller sends signal to sorting mechanism 350 and the 3rd blocking mechanism 340, control tactics mechanism 350 opens and controls the 3rd blocking mechanism 340 and keeps closing, part enters rejected part reception area 420, completes the outline trace routine of a part thus.
The foregoing is only preferred embodiment of the present utility model, be not used for limiting practical range of the present utility model; If do not depart from spirit and scope of the present utility model, the utility model is modified or equivalent to replace, in the middle of the protection domain that all should be encompassed in the utility model claim.
Claims (10)
1. a full-automatic part outline checkout equipment, it is characterized in that, involving vibrations charging tray (100), passage (200), checkout gear (300), part efferent (400), frame (500) and control checkout gear (300) controller, wherein:
Vibrating tray (100) is installed on the higher one end of frame (500), its involving vibrations mechanism, charging tray (120) and discharging opening (110);
Passage (200) is fixed in frame (500) obliquely, its higher one end is close to vibrating tray (100) and the entrance of passage is positioned at immediately below discharging opening (110), other end proximity detection means (300);
Checkout gear (300) is set to the lower one end of adjacent channel (200) and is positioned at passage (200) top, and checkout gear (300) comprises at least one blocking mechanism, is positioned at the video camera installation portion (330) of at least one sensor at least one blocking mechanism front described and at least one blocking mechanism contiguous;
Part efferent (400) is arranged at the comparatively low side of passage (200).
2. full-automatic part outline checkout equipment according to claim 1, it is characterized in that, described charging tray (120) top is circumferentially provided with single file track (121), and the width of single file track (121) is greater than the maximum gauge of detected part.
3. full-automatic part outline checkout equipment according to claim 2, it is characterized in that, described single file track (121) is provided with extension in the position near passage (200), and described discharging opening (110) is positioned on described extension.
4. full-automatic part outline checkout equipment according to claim 1, it is characterized in that, described discharging opening (110) has the first narrower part (111a) being positioned at one end, be positioned at second narrower part (111b) of the other end and the wider part between two narrower parts (112), the width of the first narrower part (111a) and the second narrower part (111b) is greater than the diameter of the thinner first end E1 of part, and be less than the diameter of the second thicker end E2 of part, the width of wider part (112) is greater than the diameter of the second thicker end E2 of part.
5. full-automatic part outline checkout equipment according to claim 1, it is characterized in that, at least one blocking mechanism described comprises the first blocking mechanism (310), second blocking mechanism (320) and the 3rd blocking mechanism (340), described first blocking mechanism (310) than another two blocking mechanisms closer to the higher one end of passage (200), described second blocking mechanism is positioned between the first blocking mechanism (310) and the 3rd blocking mechanism (340), described second blocking mechanism front is provided with first sensor, described 3rd blocking mechanism front is provided with the second sensor, between each blocking mechanism, spacing is greater than the length of detected part.
6. full-automatic part outline checkout equipment according to claim 5, it is characterized in that, described checkout gear (300) also comprises sorting mechanism, and described sorting mechanism (350) is arranged at the side of the discharge end of adjacent channel.
7. full-automatic part outline checkout equipment according to claim 6, it is characterized in that, described part efferent (400) comprises qualified parts reception area (410) and rejected part reception area (420), described qualified parts reception area (410) receives the part by described 3rd blocking mechanism (340), and described rejected part reception area (420) is positioned at described qualified parts reception area (410) side and corresponding with the position of described sorting mechanism (350).
8. the full-automatic part outline checkout equipment according to claim 6 or 7, it is characterized in that, described blocking mechanism is cylinder, and described sorting mechanism is classification cylinder.
9. full-automatic part outline checkout equipment according to claim 1, is characterized in that, the material of described frame is aluminium alloy.
10. full-automatic part outline checkout equipment according to claim 1, it is characterized in that, described controller comprises computer, prestores the image of the part meeting test stone in described computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520950674.8U CN205199962U (en) | 2015-11-25 | 2015-11-25 | Full -automatic part outline check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520950674.8U CN205199962U (en) | 2015-11-25 | 2015-11-25 | Full -automatic part outline check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205199962U true CN205199962U (en) | 2016-05-04 |
Family
ID=55837704
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520950674.8U Active CN205199962U (en) | 2015-11-25 | 2015-11-25 | Full -automatic part outline check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205199962U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105289998A (en) * | 2015-11-25 | 2016-02-03 | 海瑞恩精密技术（太仓）有限公司 | Full-automatic part outer contour detection equipment |
| CN110076099A (en) * | 2019-04-16 | 2019-08-02 | 于都县昇达电子制造有限公司 | A kind of automatic pin detection machine |
-
2015
- 2015-11-25 CN CN201520950674.8U patent/CN205199962U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105289998A (en) * | 2015-11-25 | 2016-02-03 | 海瑞恩精密技术（太仓）有限公司 | Full-automatic part outer contour detection equipment |
| CN105289998B (en) * | 2015-11-25 | 2019-04-26 | 海瑞恩精密技术（太仓）有限公司 | A kind of full-automatic part outer profile detection device |
| CN110076099A (en) * | 2019-04-16 | 2019-08-02 | 于都县昇达电子制造有限公司 | A kind of automatic pin detection machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204182594U (en) | A kind of checkout gear of ceramic cartridge | |
| CN103090804B (en) | Automatic detection system and detection method of finished product magnet ring image | |
| CN202709992U (en) | On-line vision detection device | |
| CN102226739B (en) | Apparatus and method for detecting tapered roller bearing rolling element upside-down mounting and missing mounting | |
| CN102284428B (en) | Corn real-time detection and grading machine vision system | |
| CN102221557B (en) | Automatic detecting device and detection method for quality of lamp holder based on machine vision | |
| CN104668199A (en) | Automatic fruit grading device based on machine vision and bio-speckle | |
| CN104634790A (en) | Capsule detection method and high-speed fully-automatic detection device | |
| FR2586367A1 (en) | SYSTEM FOR MONITORING AND SORTING MOLDED CONTAINERS BASED ON THE ORIGINAL MOLD | |
| CN103207185A (en) | Steel coil end portion quality detection system and method thereof | |
| US7340086B2 (en) | Inspection method and device | |
| CN105289998A (en) | Full-automatic part outer contour detection equipment | |
| CN107703151A (en) | A kind of comprehensive detection device of open defect | |
| CN205199962U (en) | Full -automatic part outline check out test set | |
| CN103736672A (en) | Lens online classifying and sorting device | |
| EP1574607A3 (en) | Quality control method for fiber bundle in spinning machine | |
| CN103394473A (en) | Automatic selection machine | |
| CN109692820A (en) | Optical fiber metalwork surface defect on-line measuring device and method based on image procossing | |
| US11117170B2 (en) | System and method for detecting metal stamping part tapping defects | |
| CN208076411U (en) | A kind of comprehensive detection device of open defect | |
| KR101122528B1 (en) | Apparatus for inspecting a flat type part and methode of controlling the same | |
| CN109211921A (en) | A kind of precision hardware detection device | |
| CN104509971B (en) | Cigarette filter stick end face quality on-line checkingi removal equipment and detection method thereof | |
| CN103752528A (en) | Nut meat sorter | |
| CN104101302B (en) | A kind of steel ball quality detection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |