CN205199760U - Shower nozzle of capsule machine spray gun - Google Patents
Shower nozzle of capsule machine spray gun Download PDFInfo
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- CN205199760U CN205199760U CN201521080102.5U CN201521080102U CN205199760U CN 205199760 U CN205199760 U CN 205199760U CN 201521080102 U CN201521080102 U CN 201521080102U CN 205199760 U CN205199760 U CN 205199760U
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Abstract
一种包衣机喷枪的喷头,喷头前部的气帽上设有一级气化孔、二级气化孔和三级气化孔,其中一级气化孔紧挨喷嘴出液口的位置,二级气化孔和三级气化孔依次位于一级气化孔外围并与喷嘴出液口轴向呈一定斜角;一级气化孔、二级气化孔和三级气化孔分别通过管路与喷枪上的压缩气体接口连接。喷头前部设有喷头凸缘,喷头凸缘的高度大于针阀前端的阀针露出喷头部分的长度。采用上述技术方案,可以实现喷液均匀地散开,形成均匀度极佳的雾化效果;喷头凸缘可以有效保护针阀前端的阀针和喷头不被人为的损坏。本实用新型能很好地满足药厂薄膜包衣工艺的要求。
A spray head of a coating machine spray gun, the air cap at the front of the spray head is provided with a primary gasification hole, a secondary gasification hole and a tertiary gasification hole, wherein the primary gasification hole is close to the liquid outlet of the nozzle, The secondary gasification hole and the tertiary gasification hole are located on the periphery of the primary gasification hole in turn and form a certain oblique angle with the nozzle outlet; the primary gasification hole, the secondary gasification hole and the tertiary gasification hole are respectively Connect with the compressed gas port on the spray gun through the pipeline. A nozzle flange is arranged at the front of the nozzle, and the height of the nozzle flange is greater than the length of the valve needle at the front end of the needle valve exposed to the nozzle. By adopting the above-mentioned technical solution, the spray liquid can be dispersed evenly to form an atomization effect with excellent uniformity; the nozzle flange can effectively protect the valve needle and the nozzle at the front end of the needle valve from being artificially damaged. The utility model can well meet the requirements of the film coating process of pharmaceutical factories.
Description
技术领域 technical field
本实用新型涉及一种包衣机喷枪的喷头。 The utility model relates to a nozzle of a spray gun of a coating machine.
背景技术 Background technique
传统包衣机的喷枪雾化扇形面效果通常是由喷枪头斜面上两排小圆孔和中间孔旁边的两个小圆孔来实现的,中间大圆孔是液体。喷枪工作时,先通入压缩空气,使中间圆孔中的针阀打开,喷枪头斜面上的小圆孔也同时被打开,再向喷枪内通入液体,液体在中间孔旁边小圆孔气体的作用下开始雾化,由喷枪头斜面上的两排小圆孔调整雾化扇形面。这种结构的喷枪,喷雾的雾化体只能达到一次气化效果,而且会产生很粗的液柱,不能均匀地散开,使雾化体的均匀度不能达到最佳,不能很好地满足药厂薄膜包衣工艺的某些特殊要求。 The spray gun atomization fan-shaped effect of the traditional coating machine is usually achieved by two rows of small round holes on the slope of the spray gun head and two small round holes next to the middle hole, and the middle big round hole is liquid. When the spray gun is working, the compressed air is first introduced to open the needle valve in the middle hole, and the small round hole on the inclined surface of the spray gun head is also opened at the same time, and then the liquid is injected into the spray gun, and the liquid flows in the small round hole next to the middle hole. The atomization starts under the action of the spray gun head, and the fan-shaped surface of the atomization is adjusted by the two rows of small round holes on the inclined surface of the spray gun head. With this structure of the spray gun, the atomized body of the spray can only achieve the gasification effect once, and it will produce a very thick liquid column, which cannot be evenly dispersed, so that the uniformity of the atomized body cannot be optimal, and it cannot be well formed. Meet some special requirements of the film coating process of pharmaceutical factories.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是:提供一种新型结构的包衣机喷枪的喷头,以克服现有包衣机喷枪在工作时存在的上述缺陷。 The technical problem to be solved by the utility model is: to provide a spray head of a spray gun of a coating machine with a new structure, so as to overcome the above-mentioned defects existing in the spray gun of a coating machine in operation.
本实用新型所采用的技术方案是:一种包衣机喷枪的喷头,所述喷头前部的气帽上设有一级气化孔、二级气化孔和三级气化孔,其中一级气化孔紧挨喷嘴出液口的位置,二级气化孔和三级气化孔依次位于一级气化孔外围并与喷嘴出液口轴向呈一定斜角,所述一级气化孔、二级气化孔和三级气化孔分别通过管路与喷枪上的压缩气体接口连接。为实现最佳雾化效果,本实用新型优选方案是设有四个二级气化孔,四个二级气化孔等间隔圆周分布;设有两个三级气化孔8,两个三级气化孔对称分布在喷嘴出液口两侧。 The technical scheme adopted by the utility model is: a spray head of a coating machine spray gun, the air cap at the front of the spray head is provided with a first-level gasification hole, a second-level gasification hole and a third-level gasification hole, wherein the first-level The gasification hole is close to the liquid outlet of the nozzle, the secondary gasification hole and the tertiary gasification hole are located on the periphery of the primary gasification hole in turn and form a certain oblique angle with the nozzle liquid outlet. The hole, the secondary gasification hole and the tertiary gasification hole are respectively connected with the compressed gas interface on the spray gun through pipelines. In order to achieve the best atomization effect, the preferred solution of the utility model is to be provided with four secondary gasification holes, and the four secondary gasification holes are equally spaced and circumferentially distributed; two tertiary gasification holes 8, two three The stage vaporization holes are symmetrically distributed on both sides of the liquid outlet of the nozzle.
由于喷枪使用后,通常在工作状态及摆放时,喷针及喷头经常受人为因素损坏,为保护针阀前端的阀针不易人为折断或变形,本实用新型进一步技术方案是:喷头前部设有喷头凸缘,喷头凸缘的高度大于针阀前端的阀针露出喷头部分的长度,该凸缘能有效保护喷枪上喷针和喷头。 After the spray gun is used, the spray needle and the nozzle are often damaged by human factors when it is usually in the working state and when it is placed. There is a nozzle flange, and the height of the nozzle flange is greater than the length of the valve needle at the front end of the needle valve exposed to the nozzle. The flange can effectively protect the nozzle and the nozzle on the spray gun.
从第一级气化孔出来的高压气流,使液料口产生负压,吸出的液料进行一级气化形成雾化体。由于第一级气化流会有很高直线喷雾压力及360度气化产生不均匀状态,再通过第二级多孔气化流,对一级雾化液再次气化达到雾化均匀,同时通过二级气化斜孔的作用产生压阻,使雾化体喷射能控制在一定的雾化范围之内。再由第三级气化流改变雾化形状,最终形成最佳的扇扁形雾化状态。 The high-pressure airflow from the first-stage vaporization hole makes the liquid material port generate negative pressure, and the sucked liquid material undergoes first-stage vaporization to form an atomized body. Since the first-stage gasification flow will have a high linear spray pressure and 360-degree gasification will produce an uneven state, and then pass through the second-stage porous gasification flow to re-gasify the first-stage atomization liquid to achieve uniform atomization. The effect of the secondary gasification inclined hole produces pressure resistance, so that the spraying of the atomizing body can be controlled within a certain atomization range. Then the atomization shape is changed by the third-stage gasification flow, and finally the best fan-shaped atomization state is formed.
本实用新型具有的有益效果:采用上述技术方案,可以实现喷液均匀地散开,形成均匀度极佳的雾化效果;喷头凸缘可以有效保护针阀前端的阀针和喷头不被人为的损坏。本实用新型能很好地满足药厂薄膜包衣工艺的要求。 The utility model has the beneficial effects: adopting the above-mentioned technical scheme, the spray liquid can be evenly dispersed to form an atomization effect with excellent uniformity; the nozzle flange can effectively protect the valve needle and the nozzle at the front end of the needle valve from being artificially damage. The utility model can well meet the requirements of the film coating process of pharmaceutical factories.
下面结合附图以及具体实施方式对本实用新型作进一步说明。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1为本实用新型一种实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2是本实施例1、2、3级气化孔分布示意图。 Fig. 2 is a schematic diagram of distribution of gasification holes in stages 1, 2, and 3 of this embodiment.
图面说明:1.喷枪体,2.压缩空气接口,3.喷嘴出液口,4.喷头,5.喷头凸缘,6.针阀密封套,7.针阀,8.二级气化孔,9.一级气化孔,10.三级气化孔,11.并帽,12.阀针,13.一级/二级气化孔管路,14.三级气化孔管路,15.进液口,16.针阀气接口,17.气帽。 Drawing description: 1. Spray gun body, 2. Compressed air interface, 3. Nozzle outlet, 4. Nozzle, 5. Nozzle flange, 6. Needle valve sealing sleeve, 7. Needle valve, 8. Secondary gasification Hole, 9. Primary gasification hole, 10. Tertiary gasification hole, 11. Combined cap, 12. Valve needle, 13. Primary/secondary gasification hole pipeline, 14. Tertiary gasification hole pipeline , 15. Liquid inlet, 16. Needle valve air interface, 17. Air cap.
具体实施方式 detailed description
如图1、图2所示,本实施例一种包衣机喷枪的喷头,喷头4前部的气帽17上设有一级气化孔9、二级气化孔8和三级气化孔10,其中一级气化孔紧挨喷嘴出液口3的位置,二级气化孔8和三级气化孔10依次位于一级气化孔外围并与喷嘴出液口3轴向呈一定斜角,所述一级气化孔9/二级气化孔8和三级气化孔10分别通过一级/二级气化孔管路13和三级气化孔管路14与喷枪上的压缩气体接口2连接。喷头4由并帽11固定在喷枪体1上。 As shown in Fig. 1 and Fig. 2, the spray head of a coating machine spray gun in this embodiment, the air cap 17 at the front of the spray head 4 is provided with a primary gasification hole 9, a secondary gasification hole 8 and a tertiary gasification hole 10, where the primary gasification hole is close to the position of the liquid outlet 3 of the nozzle, the secondary gasification hole 8 and the tertiary gasification hole 10 are located on the periphery of the primary gasification hole in sequence and are in a certain axial direction with the nozzle liquid outlet 3 Oblique angle, the primary gasification hole 9/secondary gasification hole 8 and the tertiary gasification hole 10 respectively pass through the primary/secondary gasification hole pipeline 13 and the tertiary gasification hole pipeline 14 and the spray gun The compressed gas port 2 is connected. The spray head 4 is fixed on the spray gun body 1 by a cap 11 .
为实现最佳雾化效果,本实施例,设有四个二级气化孔8,四个二级气化孔等间隔圆周分别;设有两个三级气化孔8,两个三级气化孔8对称分布在喷嘴出液口两侧。 In order to achieve the best atomization effect, in this embodiment, four secondary gasification holes 8 are provided, and the four secondary gasification holes are equally spaced on the circumference; two tertiary gasification holes 8, two tertiary The gasification holes 8 are symmetrically distributed on both sides of the liquid outlet of the nozzle.
由于喷枪使用后,通常在工作状态及摆放时,喷针及喷头经常受人为因素损坏,为保护针阀前端的阀针不易人为折断或变形,本实施例的喷头前部设有喷头凸缘5,喷头凸缘5的高度大于针阀前端的阀针12露出喷头部分的长度,有效保护喷枪上喷针和喷头。并且由于喷头凸缘5的作用,对三级气化孔10产生外部气流反冲隔离,使三级气化孔10侧面反气流不受影响,有效保护三级气化孔10的气流均匀和孔口清洁。 After the spray gun is used, the spray needle and the nozzle are often damaged by human factors when it is usually in the working state and when it is placed. In order to protect the valve needle at the front end of the needle valve from being easily broken or deformed, a nozzle flange is provided at the front of the nozzle in this embodiment. 5. The height of the flange 5 of the spray head is greater than the length of the needle 12 at the front end of the needle valve exposed to the spray head, which effectively protects the spray needle and the spray head on the spray gun. Moreover, due to the effect of the nozzle flange 5, the external airflow recoil isolation is generated for the third-stage gasification hole 10, so that the side airflow of the third-stage gasification hole 10 is not affected, and the uniformity of the airflow and the hole of the third-stage gasification hole 10 are effectively protected. Mouth clean.
使用时,1、首先将压缩空气接口2、针阀气接口16连接好压缩空气塑料管,与设备气源连接;进液口15连接好液料管。2、打开压缩空气控制阀,一级气化孔9、二级气化孔8、三级气化孔10同时被通入压缩空气;3、打开针阀7,再打开液体控制阀,液体进入密封套6内,经密封套前端喷嘴喷出;4、喷出的液体在一级、二级、三级气化作用下进行雾化,达到均匀雾化效果。整个雾化过程由PLC程序控制。 During use, 1. First connect the compressed air port 2 and the needle valve air port 16 to the compressed air plastic pipe, and connect to the air source of the equipment; the liquid inlet 15 is connected to the liquid material pipe. 2. Open the compressed air control valve, the primary gasification hole 9, the secondary gasification hole 8, and the tertiary gasification hole 10 are fed with compressed air at the same time; 3. Open the needle valve 7, and then open the liquid control valve, the liquid enters Inside the sealing sleeve 6, it is sprayed out through the nozzle at the front end of the sealing sleeve; 4. The sprayed liquid is atomized under the action of primary, secondary, and tertiary gasification to achieve a uniform atomization effect. The whole atomization process is controlled by PLC program.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521080102.5U CN205199760U (en) | 2015-12-21 | 2015-12-21 | Shower nozzle of capsule machine spray gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521080102.5U CN205199760U (en) | 2015-12-21 | 2015-12-21 | Shower nozzle of capsule machine spray gun |
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| Publication Number | Publication Date |
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| CN205199760U true CN205199760U (en) | 2016-05-04 |
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| CN201521080102.5U Expired - Lifetime CN205199760U (en) | 2015-12-21 | 2015-12-21 | Shower nozzle of capsule machine spray gun |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112043596A (en) * | 2017-12-11 | 2020-12-08 | 陈晓盛 | Medical tablet coating processing-based technology |
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2015
- 2015-12-21 CN CN201521080102.5U patent/CN205199760U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112043596A (en) * | 2017-12-11 | 2020-12-08 | 陈晓盛 | Medical tablet coating processing-based technology |
| CN112043596B (en) * | 2017-12-11 | 2022-08-09 | 陈晓盛 | Medical tablet coating processing-based technology |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20160504 |