CN205194725U - Intelligence curved surface dual glass assembly solidification machine - Google Patents
Intelligence curved surface dual glass assembly solidification machine Download PDFInfo
- Publication number
- CN205194725U CN205194725U CN201521018909.6U CN201521018909U CN205194725U CN 205194725 U CN205194725 U CN 205194725U CN 201521018909 U CN201521018909 U CN 201521018909U CN 205194725 U CN205194725 U CN 205194725U
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- curved surface
- glass assembly
- organism
- assembly
- vacuum
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Abstract
The utility model discloses an intelligence curved surface dual glass assembly solidification machine, including sealing the organism and the furnace gate of joining in marriage the dress mutually, be provided with the subassembly protection casing in the organism, form wind circulation canal between organism and the subassembly protection casing, the temperature sensor who is provided with heating mechanism on the inside wall of organism and is used for monitoring the interior heating temperature value of organism, organism are provided with the switch board that temperature sensor, first output connection heating mechanism are connected to the input outward, still being provided with on the organism and being used for processing the vacuum mechanism that curved surface dual glass assembly took out vacuum treatment to treating in the subassembly protection casing, the vacuum test machine that sets up in the subassembly protection casing is connected to the input of switch board, and the controlled end of vacuum mechanism is connected to the second output of switch board. Adopt the utility model discloses processing curved surface dual glass assembly can save lamination technology step, easy operation, convenience, and whole course of working is automatic the completion all, has improved product percent of pass and work efficiency greatly.
Description
Technical field
The utility model relates to photovoltaic cell capable of generating power technical field, particularly a kind of curing for processing two glass assembly.
Background technology
Two glass assembly is a kind of finished product assembly in photovoltaic industry, its shape is a kind of product being similar to doubling double glazing, cell piece packaging adhesive film is sticky to be clipped in the middle of layer glass, and its thickness is that double glazing also has doubling layer sum, and the glass that average 1mm is thick is heavily 2.56kg/m
2, its weight determined by its thickness of glass and customer requirement transparency area, and general own wt is larger.
Two glass assemblies that current photovoltaic industry is produced almost are plate armature, and because the glass of flat pair of glass assembly is slab construction, therefore processing technology is comparatively simple, comprises lamination, curing schedule, adopts laminating machine laminating in lamination step.Along with the Rapid Variable Design of people's demand, the two glass component application of curved surface and give birth to, but the glass needed for curved surface pair glass assembly is curved-surface structure, cannot use the device fabrications such as laminating machine, therefore its main production bottleneck is not for having exclusive manufacturing equipment, constrains the production of the two glass assembly of curved surface; In other alternate device production processes of employing, conforming product rate is lower, causes the two glass assembly of curved surface never obtain volume production and effectively promote.
Summary of the invention
The utility model technical issues that need to address are to provide a kind of curing for processing two glass assembly, to improve the conforming product rate of the two glass assembly of curved surface.
For solving the problems of the technologies described above, technical solution adopted in the utility model is as follows.
The two glass assembly curing of intelligence curved surface, comprises and seals equipped body and fire door mutually, be provided with assembly protective cover in body, form wind circulation canal between body and assembly protective cover; The madial wall of described body is provided with heating arrangements and the temperature sensor for monitoring heating-up temperature value in body, body is outside equipped with the control cubicle that input connects temperature sensor, the first output connects heating arrangements; Described body is also provided with the vacuum mechanism for vacuumizing process to the two glass assembly of the curved surface to be processed in assembly protective cover, the input of control cubicle connects the vacuum detecting machine be arranged in assembly protective cover, and the second output of control cubicle connects the controlled end of vacuum mechanism.
The two glass assembly curing of above-mentioned intelligent curved surface, described body is also provided with the transmission mechanism transporting the two glass assembly of curved surface to be processed, transmission mechanism comprises the drive rail be horizontally set on base plate, one end that drive rail stretches out body is provided with transmission motor, transmits the 3rd output of the controlled end connection control cabinet of motor.
The two glass assembly curing of above-mentioned intelligent curved surface, described body is also provided with the derricking gear for controlling fire door lifting, derricking gear comprises two gantry supports erect gantry air cylinder and be arranged on above body being arranged on organism sidewall both ends, the piston rod top of gantry air cylinder is fixedly connected with lifting steel wire, and the other end of lifting steel wire connects the top of fire door after walking around the leading block be arranged on gantry support cross bar; 4th output of the controlled end connection control cabinet of gantry air cylinder.
The two glass assembly curing of above-mentioned intelligent curved surface, described body inwall is provided with the electric appliance protective shield for the protection of heating arrangements.
The two glass assembly curing of above-mentioned intelligent curved surface, is provided with heat-insulation layer in described body.
Owing to have employed above technical scheme, acquired by the utility model, technological progress is as follows.
Adopt the utility model to carry out the processing of the two glass assembly of curved surface, can save laminating technology step, simple, convenient, the equal automation of the whole course of processing completes, and substantially increases conforming product rate and operating efficiency.When the utility model is used for processing curve two glass assembly, only adopt curing process step, by heating stage by stage, glued membrane between top layer bend glass and bottom bend glass is completed by solid-state to molten condition, liquid state, arrive molten condition, solid-state change procedure again, vacuumize and run through whole heating process, the two glass component internal of curved surface to be processed gas that is original and glued membrane release is made to obtain effective extraction, there is not bubble after finally making assembly solidify, improve the conforming product rate of assembly.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is end view of the present utility model.
Wherein, 1. body, 2. gantry air cylinder; 3. gantry support, 4. wind circulation canal, 5. assembly protective cover; 6. heating arrangements, 7. heat-insulation layer, 8. temperature sensor; 9. drive rail, 10. transmits motor, 11. vacuum mechanisms; 12. control cubicles, 13. leading blocks, 14. lifting steel wires; 15. power lines, 16. electric appliance protective shields, 17. fire doors.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further elaborated.
The two glass assembly curing of intelligence curved surface, its structure as depicted in figs. 1 and 2, comprise and seal equipped body 1 and fire door 17 mutually, body is provided with derricking gear, connecting gear, vacuum mechanism, heating arrangements, wind cycling mechanism and electrical control cubicles 12, control cubicle controls the job state of derricking gear, wind cycling mechanism, heating arrangements, connecting gear, vacuum mechanism respectively.
In the present embodiment, body is rectangular structure, and fire door controls derricking gear by operation control cubicle and realizes descending operation.Be provided with heat-insulation layer 7 in body and fire door, be convenient to, when the two glass assembly of processing curve, keep solidification built-in temperature.
The structure of derricking gear as shown in Figure 1, comprise two gantry supports 3 erect gantry air cylinder 2 and be arranged on above body being arranged on organism sidewall both ends, the piston rod top of gantry air cylinder 2 is fixedly connected with lifting steel wire 14, and the other end of lifting steel wire 14 connects the top of fire door 17 after walking around the leading block 13 be arranged on gantry support 3 cross bar; 4th output of the controlled end connection control cabinet 12 of gantry air cylinder 2.
Wind cycling mechanism, for ensureing uniformity and the stability of heating-up temperature in curing, comprises wind circulation canal and blower fan.In the utility model, in body 1, be provided with assembly protective cover 5, between body 1 and assembly protective cover 5, form wind circulation canal 4.
Heating arrangements 6 is arranged on body 1 madial wall of wind circulation canal 4, for changing solidification built-in temperature.Body 1 madial wall is also provided with temperature sensor 8, and for monitoring heating-up temperature value in body, the input of the output connection control cabinet 12 of temperature sensor 8, the first output of control cubicle 12 connects heating arrangements 6.
Vacuum mechanism 11 is for vacuumizing process to the two glass assembly of the curved surface to be processed in assembly protective cover, comprise vacuum detecting machine, vacuum machine and pipeline, vacuum detecting machine is arranged in the assembly protective cover 5 of body, for monitoring vacuum degree, vacuum machine is arranged on body outer wall, one end of pipeline is communicated with vacuum machine, and the other end stretches in the assembly protective cover in body.The input of control cubicle 12 connects vacuum detecting machine, and the second output of control cubicle connects the controlled end of vacuum mechanism.
Transmission mechanism is for transporting the two glass assembly of curved surface to be processed, and comprise drive rail 9 and transmit motor 10, drive rail 9 is horizontally set on base plate, transmits motor 10 and is arranged on outside body, and one end of drive rail is stretched out machine Ligation in vitro and transmitted motor.Transmit the 3rd output of the controlled end connection control cabinet 12 of motor 10.
For preventing the air speed influence heating arrangements of curing in the course of the work in wind circulation canal, body inwall is provided with electric appliance protective shield 16.
The concrete grammar of the two glass assembly of the two glass assembly curing processing curve of intelligent curved surface is adopted to be:
A. stacked laying, places bottom bend glass, lower adhesive film, crystal silicon cell group, upper adhesive film and top layer bend glass from bottom to top successively, forms blank assembly.
B. carry out vacuum seal to blank assembly, be transferred on connecting gear by transit vehicle, operation control cubicle controls derricking gear and is risen by fire door, after gantry air cylinder receives instruction, drives lifting steel wire to be pulled upwardly fire door; Then operate control cubicle and control connecting gear action, blank assembly is sent in the two glass assembly curing body of curved surface.
C. in the two glass assembly curing of curved surface, the pipeline of vacuum mechanism is connected conducting with the encapsulant of blank assembly, vacuum system is opened by operation control cubicle, check the tightness of blank assembly, and carry out cold-draw to blank assembly, the cold-draw time is set as 20 ~ 30 minutes, is effectively discharged by the air of blank component internal.
D. after cold-draw terminates, operation control cubicle, controls fire door and closes, can heat stage by stage, makes adhesive film by solid state transformed for molten condition, then is converted into liquid state by molten condition, is then molten condition by liquid conversion, is finally converted into by molten condition solid-state; In the two glass assembly curing of curved surface, open wind circulation in heating process, proceed to vacuumize process simultaneously.In vacuum system running, its vacuum degree need ensure at >=99kpa.
In this step, heating process is stage by stage:
D1. first stage heating-up temperature setting 80 ± 5 DEG C, constant temperature time is within 60 minutes, and wind circulation is opened, and ensures temperature homogeneity, make adhesive film by solid state transformed be molten condition;
D2. second stage heating-up temperature sets 140 DEG C ± 5 DEG C, within 60 minutes heating times, and wind circulation is opened, and ensures temperature homogeneity, makes adhesive film be converted into liquid state by molten condition;
D3. phase III heating-up temperature setting 80 ± 5 DEG C, wind circulation is opened, and ensures that temperature plateau declines naturally, makes adhesive film be molten condition by liquid conversion;
D4. fourth stage stops heating and air circulating system, closes vacuum mechanism, adhesive film is converted into by molten condition solid-state after Temperature fall to 50 DEG C.
Above-mentioned heating process stage by stage, automatically controlled by control cubicle, be specially: the operation interface of control cubicle middle controller is switched to parameter adjustment interface, automatic operational factor is carried out adjustment by manufacturing technique requirent and checks the automatic runnable interface of rear input, crawl runs automatically, wind cycling mechanism, vacuum mechanism and heating arrangements start simultaneously, and curing enters automatic running status.Carry out moving to end through the parameter flow process of setting in running, namely automatic runnable interface completes heating process stage by stage after ejecting and terminating prompting.
E. control cubicle is operated, control derricking gear fire door is risen, control connecting gear and two for the curved surface after shaping glass assembly is shifted out the two glass assembly curing of curved surface, the pipeline finally removing vacuum mechanism is connected with the encapsulant of the two glass assembly of curved surface, namely completes the production of curved surface pair glass assembly.
Claims (5)
1. the two glass assembly curing of intelligent curved surface, is characterized in that, comprise and seal equipped body (1) and fire door (17) mutually, be provided with assembly protective cover (5) in body (1), form wind circulation canal (4) between body (1) and assembly protective cover (5); The madial wall of described body (1) is provided with heating arrangements (6) and the temperature sensor (8) for monitoring heating-up temperature value in body, body (1) is outside equipped with the control cubicle (12) that input connects temperature sensor (8), the first output connects heating arrangements (6); Described body is also provided with the vacuum mechanism (11) for vacuumizing process to the two glass assembly of the curved surface to be processed in assembly protective cover, the input of control cubicle (12) connects the vacuum detecting machine be arranged in assembly protective cover (5), and the second output of control cubicle (12) connects the controlled end of vacuum mechanism.
2. the two glass assembly curing of intelligent curved surface according to claim 1, it is characterized in that, described body is also provided with the transmission mechanism transporting the two glass assembly of curved surface to be processed, transmission mechanism comprises the drive rail (9) be horizontally set on base plate, one end that drive rail stretches out body is provided with transmission motor (10), transmits the 3rd output of the controlled end connection control cabinet (12) of motor (10).
3. the two glass assembly curing of intelligent curved surface according to claim 1, it is characterized in that, described body is also provided with the derricking gear be elevated for controlling fire door (17), derricking gear comprises two gantry supports (3) erect gantry air cylinder (2) and be arranged on above body being arranged on organism sidewall both ends, the piston rod top of gantry air cylinder (2) is fixedly connected with lifting steel wire (14), and the other end of lifting steel wire (14) walks around the top that the leading block (13) be arranged on gantry support (3) cross bar connects fire door (17) afterwards; 4th output of the controlled end connection control cabinet (12) of gantry air cylinder (2).
4. the two glass assembly curing of intelligent curved surface according to claim 1, is characterized in that, described body inwall is provided with the electric appliance protective shield (16) for the protection of heating arrangements.
5. the two glass assembly curing of the intelligent curved surface according to any one of claim 1 ~ 4, is characterized in that, be provided with heat-insulation layer (7) in described body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521018909.6U CN205194725U (en) | 2015-12-10 | 2015-12-10 | Intelligence curved surface dual glass assembly solidification machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521018909.6U CN205194725U (en) | 2015-12-10 | 2015-12-10 | Intelligence curved surface dual glass assembly solidification machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205194725U true CN205194725U (en) | 2016-04-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521018909.6U Expired - Fee Related CN205194725U (en) | 2015-12-10 | 2015-12-10 | Intelligence curved surface dual glass assembly solidification machine |
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| Country | Link |
|---|---|
| CN (1) | CN205194725U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110828617A (en) * | 2019-12-06 | 2020-02-21 | 保定嘉盛光电科技股份有限公司 | Lamination method of special-shaped photovoltaic customized component |
-
2015
- 2015-12-10 CN CN201521018909.6U patent/CN205194725U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110828617A (en) * | 2019-12-06 | 2020-02-21 | 保定嘉盛光电科技股份有限公司 | Lamination method of special-shaped photovoltaic customized component |
| CN110828617B (en) * | 2019-12-06 | 2021-10-29 | 保定嘉盛光电科技股份有限公司 | Lamination method of special-shaped photovoltaic customized component |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160427 Termination date: 20171210 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |