CN205192349U - Antitank rocket cutting machine - Google Patents

Antitank rocket cutting machine Download PDF

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Publication number
CN205192349U
CN205192349U CN201520823485.4U CN201520823485U CN205192349U CN 205192349 U CN205192349 U CN 205192349U CN 201520823485 U CN201520823485 U CN 201520823485U CN 205192349 U CN205192349 U CN 205192349U
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China
Prior art keywords
clamping
feed
fixed
gear
mobile
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CN201520823485.4U
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Chinese (zh)
Inventor
夏福君
宋桂飞
李良春
白玉峰
姜志保
杜峰坡
高飞
牛正一
吕晓明
张文亮
罗磊
郭浩亮
陈建华
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63908 Troops of PLA
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63908 Troops of PLA
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Priority to CN201520823485.4U priority Critical patent/CN205192349U/en
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Publication of CN205192349U publication Critical patent/CN205192349U/en
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Abstract

The utility model discloses an antitank rocket cutting machine relates to antitank rocket technical field. The utility model discloses a centre gripping rotary mechanism, removal fixture, feed mechanism, cutting liquid circulation mechanism, centre gripping rotary mechanism and feed mechanism are all fixed in the frame, move fixture and fix in centre gripping rotary mechanism's top, and the feed orientation of feed mechanism is perpendicular with centre gripping rotary mechanism's rotation axis, move fixture and can control the removal from top to bottom, move fixture's centre gripping position centre gripping antitank rocket's one end to can rotate, centre gripping rotary mechanism grasps the antitank rocket's that needs the cutting the other end thereupon, and move along fast antitank rocket's cutting position of feed mechanism cuts off antitank rocket. The utility model discloses can cut the decomposition to the useless container of cylinder classes such as condemned antitank rocket danger by safe efficient, degree of automation is high, the location is accurate.

Description

Antitank rocket cutting machine
Technical field
The utility model relates to antitank rocket technical field, especially a kind of antitank rocket cutting machine.
Background technology
To the dangerous container of the cylinder class of scrapping, as oxygen cylinder, gas-jar, FAE. bomblet, shrapnel and FAE. bomblet launch rear cylinder and rocket chamber etc., need dismounting, cutting decomposition, its safety requirements is high, dismounting decomposes difficulty greatly, and existing general write-off equipment can not meet the requirement to the cylinder class dangerous material scrapped.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of antitank rocket cutting machine, and can carry out cutting to the antitank rocket scrapped safely and efficiently and decompose, automaticity is high, accurate positioning.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of antitank rocket cutting machine, comprise clamping rotating mechanism, mobile clamping device, delivering gear, cuttings liquid cycling mechanism, clamping rotating mechanism and delivering gear are all fixed in frame, mobile clamping device is fixed on the top of clamping rotating mechanism, and the direction of feed of delivering gear is vertical with the rotation of clamping rotating mechanism; Mobile clamping device can move up and down, one end of the retaining part clamping antitank rocket of mobile clamping device, and can rotate thereupon, clamping rotating mechanism clamps the other end of the antitank rocket needing cutting, delivering gear moves forward to the cutting position of antitank rocket fast, cuts off antitank rocket.
Further technical scheme, mobile clamping device comprises clamping left and right translating device, lowering or hoisting gear and clamping device, and the upper end of lowering or hoisting gear is fixedly linked with clamping left and right translating device, and clamping device is fixed on the lower end of lowering or hoisting gear.
Further technical scheme, the translator slider that clamping left and right translating device comprises translation slide rail, be slidably matched with translation slide rail and the translatory slides be fixed in translator slider, translation slide rail is fixed on crossbeam, crossbeam is fixed on clamping column top, the lower end of clamping column is fixed on clamping rotating mechanism, one end of crossbeam is fixed with clamping servomotor, clamping servomotor is connected by shaft coupling with the mobile leading screw of the clamping in translation slide rail, clamp on mobile leading screw and be set with mobile feed screw nut, translatory slides and mobile feed screw nut are fixedly linked; Lowering or hoisting gear comprises mobile holding frame and cantilever beam, cantilever beam and translatory slides are fixedly linked, connecting plate is fixed on cantilever beam end, vertical shifting sledge is vertically fixed on connecting plate, vertical moving slider and vertical shifting sledge are slidably matched, vertical moving sliding base is fixed on vertical moving slider, and mobile holding frame and vertical moving sliding base are fixedly linked, and lift cylinder is fixed on the upper end of connecting plate and is fixedly linked with vertical moving sliding base.
Further technical scheme, clamping device comprises the gripper cylinder of pair of opposing, gripper cylinder is fixed on the outside of the two side of grooved holding frame, grooved holding frame is fixed on the lower end of mobile holding frame, two clamping wheels are provided with in the expansion link end of each gripper cylinder, the clamping wheel being positioned at both sides is coaxial between two, cable run for controlling each electrical equipment is layed in clamping moving drag chain, clamping moving drag chain is laid in clamping drag chain frid, and clamping drag chain frid is fixed on the side of crossbeam; Clamping driven by servomotor clamps mobile leading screw and drives translatory slides to move left and right along translation slide rail, and lift cylinder drives mobile holding frame to move up and down, and the gripper cylinder of two relative motions stretches, and realizes stepping up and unclamping antitank rocket afterbody.
Further technical scheme, clamping rotating mechanism comprises gear-box, chuck cylinder, rotating servo motor, pneumatic scroll chuck, gear-box is fixed in frame, rotating servo motor drives with gear-box and is connected, three-jaw pull bar is through in gear-box, one end of three-jaw pull bar is connected with the chuck cylinder be positioned at outside gear-box, pneumatic scroll chuck outside another relative with being positioned at gear-box of the other end of three-jaw pull bar is connected, and three-jaw pull bar is equipped with the driven gear engaged with the driving gear in gear-box; Rotating servo motor drives the driven gear engaged with driving gear to rotate, and and then drive the pneumatic scroll chuck being arranged on three-jaw pull bar one end to rotate, chuck cylinder stretches, and three claws that can control on pneumatic scroll chuck are decontroled and clamping scraps cylindrical work.
Further technical scheme, delivering gear comprises longitudinal direction and moves assembly and transverse shifting assembly, vertically move assembly and be placed in also moving with transverse shifting assembly of transverse shifting assembly above, transverse shifting assembly comprises the base that crosses feed be fixed on framework platform, the slide rail that crosses feed is fixed on and crosses feed on base, the slide rail that crosses feed is parallel with the crossbeam of clamp moving mechanism, the slide block that crosses feed is slidably matched with the slide rail that crosses feed, cross feed in slide rail and be laid with cross feed screw, cross feed screw is connected with the horizontal servomotor being fixed on slide rail one end of crossing feed, cross feed screw is fitted with the screw that crosses feed, longitudinally move assembly to be fixedly linked with the screw that crosses feed, vertically move assembly and comprise the length feed base be fixedly linked with the screw that crosses feed, length feed slide rail is fixed on length feed base, length feed slide block and length feed slide rail are slidably matched, servo longitudinal motor is fixed on one end of length feed slide rail, length feed leading screw is laid with in length feed slide rail, length feed leading screw is fitted with length feed screw, vertically move the lower surface of slide plate and length feed slide block and length feed screw to be fixedly linked, pressure knife block is fixed on and vertically moves above slide plate, cutting knife is loaded on the end of pressure knife block, the blade of cutting knife and the axes normal of pneumatic scroll chuck, cable for controlling each electrical equipment is placed in feed drag chain, horizontal driven by servomotor is crossed feed slide block transversely feed slide rail side-to-side movement, and make cutting knife move to cutting position, servo longitudinal driven by motor vertically moves slide plate and seesaws, and makes cutting knife feeding or retrogressing, completes cylindrical cutting.
Further technical scheme, vertically moves slide plate and is provided with several for adjusting and fixing the adjustment hole of pressure knife block.
Further technical scheme, pressure knife block is provided with the cuttings liquid pipe be communicated with cuttings liquid, cuttings liquid communication in cuttings liquid pipe and pressure knife block, be provided with the choke valve that can control cuttings liquid uninterrupted in the end of pressure knife block, the end of pressure knife block is also provided with for the nozzle of cutting knife blade hydrojet.
Further technical scheme, cuttings liquid cycling mechanism comprises cyclic water tank, water circulating pump, filter septum is provided with in cyclic water tank, water circulating pump is fixed on cyclic water tank, cuttings liquid pipe is communicated with the delivery port of water circulating pump, the bottom of cyclic water tank is provided with water tank wheel, and one end of cyclic water tank is provided with handle, pulls handle that cyclic water tank can be made to move.
The beneficial effect adopting technique scheme to produce is: the utility model is accurately located by clamp moving mechanism, automatic feed mechanism, can carry out dismounting safely and efficiently decompose cylinder class danger waste containers such as the antitank rockets scrapped.
Accompanying drawing explanation
Fig. 1 is the perspective view of the utility model embodiment;
Fig. 2 is the front view clamping rotating mechanism 3 in Fig. 1;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is the front view of mobile clamping device 1 in Fig. 1;
Fig. 5 is the top view of Fig. 4;
Fig. 6 is the side view of Fig. 4;
Fig. 7 is the front view of delivering gear 2 in Fig. 1;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is the structural representation of cuttings liquid cycling mechanism 4 in Fig. 1;
Figure 10 is the top view of Fig. 9;
Figure 11 is leaf stomatal resistance figure of the present utility model;
In figure: 1, mobile clamping device; 101, clamping wheel; 102, gripper cylinder; 103, mobile holding frame; 104, vertical moving slider; 105, vertical moving sliding base; 106, connecting plate; 107, vertical shifting sledge; 108, lift cylinder; 109, cantilever beam; 110, translator slider; 111, translatory slides; 112, drag chain bracket is clamped; 113, moving drag chain is clamped; 114, translation slide rail; 115, servomotor is clamped; 116, column is clamped; 117, organ mounting angle plate; 118, drag chain guard shield; 119, mobile organ rib; 120, crossbeam; 121, shaft coupling; 122, fixed bearing block; 123, fixing end cap; 124, screw rod limiting ring; 125, mobile leading screw is clamped; 126, mobile feed screw nut; 127, feed screw nut support; 128, drag chain frid is clamped; 2, delivering gear; 201, cutting knife; 202, nozzle; 203, choke valve; 204, cuttings liquid pipe; 205, pressure knife block; 206, length feed slide rail; 207, longitudinal leadscrew end is female; 208, length feed screw; 209, length feed leading screw; 210, length feed fixed bearing block; 211, servo longitudinal motor; 212, length feed base; 213, cross feed slide block; 214, cross feed slide rail; 215, cross feed base; 216, horizontal servomotor; 217, slide plate is vertically moved; 218, length feed slide block; 219, cross feed screw; 220, feed drag chain; 221, adjustment hole; 3, rotating mechanism is clamped; 301, chuck cylinder; 302, gear-box; 303, pneumatic scroll chuck; 304, rotating servo motor; 305, three-jaw pull bar; 4, cuttings liquid cycling mechanism; 401, water circulating pump; 402, cyclic water tank; 403, water tank wheel; 404, filter septum; 5, frame; 6, antitank rocket.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is the perspective view of the utility model embodiment, from in figure, the utility model comprises clamping rotating mechanism 3, mobile clamping device 1, delivering gear 2, cuttings liquid cycling mechanism 4, automation control system, watch-dog, clamping rotating mechanism 3 and delivering gear 2 are all fixed in frame 5, mobile clamping device 1 is fixed on the top of clamping rotating mechanism 3, and the direction of feed of delivering gear 2 is vertical with the rotation of clamping rotating mechanism 3; Mobile clamping device 1 can move up and down, one end of the retaining part clamping antitank rocket 6 of mobile clamping device 1, and can rotate thereupon, clamping rotating mechanism 3 clamps the other end of the antitank rocket 6 needing cutting, delivering gear 2 moves forward to the cutting position of antitank rocket 6 fast, cuts off antitank rocket 6.
The utility model to the dangerous container of the cylinder class of scrapping, can be launched the cylinder class dangerous material such as rear cylinder, rocket chamber, antitank rocket, carries out safe cutting decomposition as oxygen cylinder, gas-jar, FAE. bomblet, shrapnel and FAE. bomblet.
Here is described in detail each mechanism in the utility model and describes
Fig. 4,5,6 is the detail of construction of mobile clamping device 1, mobile clamping device 1 comprises clamping left and right translating device, lowering or hoisting gear and clamping device, the upper end of lowering or hoisting gear is fixedly linked with clamping left and right translating device, and clamping device is fixed on the lower end of lowering or hoisting gear.
Wherein, clamping left and right translating device comprises translation slide rail 114, the translator slider 110 be slidably matched with translation slide rail 114 and the translatory slides 111 be fixed in translator slider 110, translation slide rail 114 is fixed on crossbeam 120, crossbeam 120 is fixed on clamping column 116 top, the lower end of clamping column 116 is fixed on clamping rotating mechanism 3, one end of crossbeam 120 is fixed with clamping servomotor 115, clamping servomotor 115 is connected by shaft coupling 121 with the mobile leading screw 125 of the clamping in translation slide rail 114, clamp on mobile leading screw 125 and be set with mobile feed screw nut 126, translatory slides 111 and mobile feed screw nut 126 are fixedly linked.Clamp mobile leading screw 125 and also bearing is installed with one end of being connected of clamping servomotor 115, bearing is arranged in fixed bearing block 122, in fixed bearing block 122, screw rod limiting ring 124 is also installed, screw rod limiting ring 124 is sleeved on the mobile leading screw 125 of clamping, and formed spacing with the step on it, the other end simultaneously clamping mobile leading screw 125 is limited in the organ mounting angle plate 117 of the other end being fixed on translation slide rail 114, and can rotate.All cable runs in this device are all laid in clamping moving drag chain 113, are provided with drag chain guard shield 118 outside clamping moving drag chain 113.Clamping moving drag chain 113 pairs of cable runs play the effect of protection, and drag chain moves along with the movement of the electrical equipment of each motion, and cable is protected in drag chain, avoid wearing and tearing, break or unexpected failure.Clamping servomotor 115 starts; clamp mobile leading screw 125 to rotate; equipped mobile feed screw nut 126 thereon moves left and right along the mobile leading screw 125 of clamping; drive translatory slides about 111 translation; simultaneously; in order to further protect mobile feed screw nut 126, outside mobile feed screw nut 126, be provided with feed screw nut support 127, feed screw nut support 127 and translatory slides 111 are fixed together.
Lowering or hoisting gear comprises mobile holding frame 103 and cantilever beam 109, cantilever beam 109 and translatory slides 111 are fixedly linked, connecting plate 106 is fixed on cantilever beam 109 end, vertical shifting sledge 107 is vertically fixed on connecting plate 106, vertical moving slider 104 is slidably matched with vertical shifting sledge 107, vertical moving sliding base 105 is fixed on vertical moving slider 104, mobile holding frame 103 is fixedly linked with vertical moving sliding base 105, and lift cylinder 108 is fixed on the upper end of connecting plate 106 and is fixedly linked with vertical moving sliding base 105.Vertical moving sliding base 105 can oscilaltion under the effect of lift cylinder 108.
Clamping device comprises the gripper cylinder 102 of pair of opposing, gripper cylinder 102 is fixed on the outside of the two side of grooved holding frame, grooved holding frame is fixed on the lower end of mobile holding frame 103, two clamping wheels 101 are provided with in the expansion link end of each gripper cylinder 102, the clamping wheel 101 being positioned at both sides is coaxial between two, clamping wheel 101 can rotate along with the cylindrical rotation of clamping, assist and realize cutting action, cable run for controlling each electrical equipment is layed in clamping moving drag chain 113, clamping moving drag chain 113 is laid in clamping drag chain frid 128, clamping drag chain frid 128 is fixed on the side of crossbeam 120, clamping servomotor 115 drives the mobile leading screw 125 of clamping to drive translatory slides 111 to move left and right along translation slide rail 114, lift cylinder 108 drives mobile holding frame 103 to move up and down, the gripper cylinder 102 of two relative motions stretches, and realizes stepping up and unclamping antitank rocket 6 afterbody.
Fig. 2, Fig. 3 is the structural representation of clamping rotating mechanism 3, clamping rotating mechanism 3 comprises gear-box 302, chuck cylinder 301, rotating servo motor 304, pneumatic scroll chuck 303, gear-box 302 is fixed in frame 5, rotating servo motor 304 drives with gear-box 302 and is connected, three-jaw pull bar 305 is through in gear-box 302, one end of three-jaw pull bar 305 is connected with the chuck cylinder 301 be positioned at outside gear-box 302, pneumatic scroll chuck 303 outside another relative with being positioned at gear-box 302 of the other end of three-jaw pull bar 305 is connected, the driven gear engaged with the driving gear in gear-box 302 three-jaw pull bar 305 is equipped with, rotating servo motor 304 drives the driven gear engaged with driving gear to rotate, and and then drive the pneumatic scroll chuck 303 being arranged on three-jaw pull bar 305 one end to rotate, chuck cylinder 301 stretches, promote three-jaw pull bar 305 protract or retreat, and then driving three claws of three-jaw pull bar 305 end unclamp or clamp, three claws that can control on pneumatic scroll chuck 303 are decontroled and are clamped the work of scrapping antitank rocket 6.
Fig. 7, Fig. 8 is the structural representation of delivering gear 2, delivering gear 2 comprises longitudinal direction and moves assembly and transverse shifting assembly, vertically move assembly and be placed in also moving with transverse shifting assembly of transverse shifting assembly above, transverse shifting assembly comprises the base 215 that crosses feed be fixed on frame 5 platform, the slide rail 214 that crosses feed is fixed on and crosses feed on base 215, the slide rail 214 that crosses feed is parallel with the crossbeam 120 of clamp moving mechanism (1), the slide block 213 that crosses feed is slidably matched with the slide rail 214 that crosses feed, cross feed in slide rail 214 and be laid with cross feed screw 219, cross feed screw 219 is connected with the horizontal servomotor 216 being fixed on slide rail 214 one end of crossing feed, cross feed screw 219 is fitted with the screw that crosses feed, longitudinally move assembly to be fixedly linked with the screw that crosses feed, vertically move assembly and comprise the length feed base 212 be fixedly linked with the screw that crosses feed, length feed slide rail 206 is fixed on length feed base 212, length feed slide block 218 and length feed slide rail 206 are slidably matched, servo longitudinal motor 211 is fixed on one end of length feed slide rail 206, length feed leading screw 209 is laid with in length feed slide rail 206, length feed leading screw 209 is fitted with length feed screw 208, vertically move the lower surface of slide plate 217 and length feed slide block 218 and length feed screw (208) to be fixedly linked, pressure knife block 205 is fixed on and vertically moves above slide plate 217, cutting knife 201 is loaded on the end of pressure knife block 205, the blade of cutting knife 201 and the axes normal of pneumatic scroll chuck 303, cable for controlling each electrical equipment is placed in feed drag chain 220, horizontal servomotor 216 drives slide block 213 transversely feed slide rail 214 side-to-side movement of crossing feed, cutting knife 201 is made to move to cutting position, servo longitudinal motor 211 drive vertically moves slide plate 217 and seesaws, and makes cutting knife 201 feeding or retrogressing, completes cylindrical cutting.
Vertically move slide plate 217 and be provided with several for adjusting and fixing the adjustment hole 221 of pressure knife block 205, the setting of adjustment hole 221 is the adjustment for the ease of pressure knife block 205 left-right and front-back position, and then be the adjustment of position to cutting knife 201, also be fine setting effect, like this to position and the length of cylinder cutting, not only there is laterally longitudinally adjustment on a large scale, and, when laterally longitudinally can not accurately locate on a large scale, the position of cutting knife can be adjusted, position, like this, the length of the workpiece of the cylinder class that can cut, diameter is more accurate, simultaneously, the scope being suitable for cutting also expands.
Pressure knife block 205 is provided with the cuttings liquid pipe 204 be communicated with cuttings liquid, cuttings liquid pipe 204 and the cuttings liquid communication in pressure knife block 205, be provided with the choke valve 203 that can control cuttings liquid uninterrupted in the end of pressure knife block 205, the end of pressure knife block 205 is also provided with for the nozzle 202 of cutting knife 201 blade hydrojet.
See Fig. 9, Figure 10, cuttings liquid cycling mechanism 4 comprises cyclic water tank 402, water circulating pump 401, filter septum 404 is provided with in cyclic water tank 402, water circulating pump 401 is fixed on cyclic water tank 402, cuttings liquid pipe 204 is communicated with the delivery port of water circulating pump 401, the bottom of cyclic water tank 402 is provided with water tank wheel 403, and one end of cyclic water tank 402 is provided with handle, pulls handle that cyclic water tank 402 can be made to move.Cuttings liquid plays the effect of Cooling and Lubricator to cutting knife, cuttings liquid with chip falls in cyclic water tank 402, owing to being provided with filter septum 404 in cyclic water tank 402, the bottom of cyclic water tank 402 is sunk in chip, and can not through filter septum 404, like this, cuttings liquid flow into the bottom of water circulating pump 401 through filter septum 404, be inhaled in pipeline by the water inlet of water circulating pump 401, and inflow is arranged in the cuttings liquid pipe 204 of cutting knife 201 end again, be sprayed onto the blade of cutting knife 201 through nozzle 202 through internal path, carry out Cooling and Lubricator, choke valve 203 can regulate the flow of cuttings liquid simultaneously.When needing to clear up the chip in cyclic water tank 402, can easily cyclic water tank 402 be pulled out.
Workflow of the present utility model is as follows:
(1) first holding workpiece, mobile clamping device moves left and right to clip position, lift cylinder 8 stretches out, and clamping device declines and puts in place, and 2 gripper cylinders stretch out, clamping wheel shrinks, clamping work pieces, lift cylinder bounces back, and clamping wheel rises and puts in place, mobile gripper mechanism grips workpiece movable to the clamping pneumatic scroll chuck place of rotating mechanism, and puts into pneumatic scroll chuck the other end of workpiece;
(2) the pneumatic scroll chuck cylinder retraction of rotating mechanism is clamped, clamping work pieces; Delivering gear moves laterally to cutting position 1; The servomotor of clamping rotating mechanism drives main shaft to rotate; Slack-off fast feed after delivering gear vertical quick mobile to cutting position, cutting workpiece;
(3) servomotor of mobile clamping device starts, and workpiece thereupon movement moves to discharge position, and lift cylinder stretches out, and clamping wheel declines and puts in place, 2 gripper cylinder retractions, and clamping wheel opens and puts down workpiece, and lift cylinder bounces back, and clamping wheel rises and puts in place;
(4) meanwhile, clamping rotating mechanism main shaft stops operating, and after delivering gear vertical quick mobile to initial position, moves laterally to cutting position; Mobile clamping device carries out the action of holding workpiece again, and clamping rotating mechanism, delivering gear action, complete and cut next time, and circulation is carried out, and completes the cut-out of workpiece.
One, the utility model main application and the scope of application
The utility model scraps the rear cylinder of dangerous material transmitting and rocket chamber for cutting decomposition cylinder, is mainly used in dangerous material and scraps processing mechanism, be mainly used in dangerous material and scrap processing mechanism, solve the problem of dangerous material safety, efficient-decomposition dismounting.
Two, the utility model the key technical indexes
(1) cylinder clamping rotating mechanism: servomotor power: 2.4kw
The speed of mainshaft: 0 ~ 400r/min(is stepless adjustable)
(2) cylinder accommodates travel mechanism: catching vertical displacement: 150mm
Catching horizontal displacement: 750mm
Servomotor power: 0.85kw
(3) cylinder cutting automatic feed mechanism: cutting knife lateral displacement: 300mm
Cutting knife length travel: 100mm
Servomotor power: 0.85kw
(4) de-dusting cycle water system: power of motor: 40W
Lift: 3.5m
Flow: 12L/min
(5) bleed pressure 0.5 ~ 0.8MPa;
(6) alignment of shafts height is 1000mm;
(7) suitable environment: temperature :-10 DEG C ~ 40 DEG C;
Relative humidity: ≯ 95%;
Height above sea level: ≯ 2500m;
(8) complete machine weight: 1500kg
(9) appearance and size (long × wide × high): 2500 × 1500 × 1850 (mm).
Three, the utility model composition and operation principle
Cylinder automatic gas cutting machine clamps rotating mechanism by frame, cylinder, cylinder moves clamping device, cylinder cuts the equipment such as delivering gear, cuttings liquid cycling mechanism, automation control system, surveillance equipment and forms.
1, mechanical structure portion
1.1 cylinder clamping rotating mechanisms
Cylinder clamping rotating mechanism is the major impetus mechanism of cylinder automatic gas cutting machine, adopt driven by servomotor, through primary gear speed reducing, control at 400r/min by the highest for the speed of mainshaft, make the speed of mainshaft stepless adjustable at 0 ~ 400r/min, thus improve torque.Wherein pneumatic scroll chuck achieves and continue clamp cylinders body transmitting urceolus in rotation, and act freely, its structural representation as shown in Figure 2 and Figure 3.
1.2 cylinders move clamping device
Cylinder moves clamping device and adopts servomotor and pneumatic element as driving, completes the clamping of cylinder afterbody, lifting and movement.Driven by servomotor leading screw drives balladeur train to move along guide rail; Two in opposite directions gripper cylinder realize the clamping of cylinder afterbody and unclamp; Two retaining parts are respectively provided with two claw wheels, while realization is to the clamping of cylinder afterbody, can also ensure that claw wheel follows the rotation of cylinder afterbody; Lift cylinder completes the lifting of claw, realizes the automatic Loading of cylinder afterbody.Its structural representation is as shown in Fig. 4, Fig. 5, Fig. 6.
1.3 cylinder cutting delivering gears
Cylinder cutting delivering gear has two cover servo-drive assemblies to form, and within the scope of effective travel, can complete transverse shifting and the length feed of cutting knife, realize cutting the repeatedly multidigit of cylinder afterbody, reach and decompose cylindrical object.Its structural representation as shown in Figure 7, Figure 8.
1.4 cuttings liquid cycling mechanisms
Cylinder afterbody housing is made primarily of fiberglass, there will be dust during cutting, affects the healthy of operating personnel, and therefore we have installed de-dusting cycle water system additional.This system is made up of water circulating pump 401 and water tank.Pipeline installs throttle valve adjustment water yield size additional, ensure best spray flow, water spout direction is universal adjustable, ensures best water spray position.Its structural representation as shown in Figure 9, Figure 10.
2, pneumatic control part
As shown in figure 11, source of the gas requires the schematic diagram of gas circuit of each cylinder: flow 20L/min, pressure 0.5 ~ 0.8MPa.
3 circuit control part
3.1 function
Automatically controlled part mainly completes following several work: be first the drived control to servomotor, thus provide power to whole system; Next is the logic control to Pneumatic solenoid valves, realize the rising of catching and decline respectively, clamp and unclamp, the clamping of chuck and unclamp, the opening and closing of water valve, the sequencing action of device security door opening and closing, and the single step n-back test of above-mentioned action, so that the debugging of machine; Meanwhile, also need the initial reset to mechanical device, the functions such as fault detect, warning and emergency shutdown.
Can find out from above-mentioned functions, the input quantity of automatically controlled part is switching value, and input switch signal has: the movement position detection signal of mechanical device and the alarm signal of servomotor.Output quantity is switching value and pulsed quantity, and output switch amount has: solenoid directional control valve make-and-break signal.Output pulsed quantity has: different according to the rotating speed of product design, thus the pulse signal exporting different frequency controls the operation of servomotor, therefore whole system is electric control system, the design that to adopt with programmable controller (PLC) be core.
3.2PLC and peripheral components type selecting
According to the high request of security, reliability, PLC adopts Japanese Omron programmable controller (CP1H-XA40DT) to carry out Programmed control, integrated I/O module 24/16, amount to 40 switching values, the series of products that low-voltage electrical part selects Siemens electric, German Muller product selected by button, and PANASONIC product selected by middle little relay.Magnetic switch is the position detecting device of direct current 2 line 24V for mechanical movement, and because this switch is directly installed on cylinder, security is very high.
In order to enhance productivity, reduce labour intensity, complete machine adopts Japanese Proface touch-screen to carry out optimum configurations, simple to operation, has fault cues function.
4, guidance panel brief introduction
Guidance panel is positioned on Electric Appliance Cabinet, be provided with anxious to stop, power supply two press buttones and touch-screen;
Suddenly stop: press this button, device powers down, outside drawing button of please exerting oneself during release;
Power supply: under suddenly stopping the condition do not pressed, press this button devices and power on;
After power switch is opened, touch screen display start-up picture;
Touch the optional position of picture gently, enter main menu, touch any menu gently and all can enter corresponding picture;
Touch digital frame and jump out numeric keypad, digital touch key can input data.Setting parameter is complete, touches data write formula, facilitates directly call next time.Otherwise when changing formula, data can be lost.The arbitrary button of setting parameter complete touch shortcut menu enters respective picture, (the automatic operation monitoring picture of automatic operation monitoring picture, touch-screen, video monitoring picture);
Before automatically running, if each mechanical mechanism is not in initial bit, the Reset button please be touch.During automatic operation, please press " automatically running " is green indicating lamp state, and equipment is according to the progressively execution of above-mentioned flow chart, and when running to corresponding step, the arrow before it is designated as recessed state.Pressing " single hop operation " is green indicating lamp, and the check mark icon touching each work step is in order recessed state, and equipment can run the work step action of this section, runs complete, the display of check mark icon projection.This picture can show the real time position of three reference axis;
Occurred alarm logging content, time of fire alarming can be inquired about at alarm-history table picture and deal with method.Full content and the information that down arrows can inquire about warning is touched with hand.Touch detailed content and solution that arbitrary warning hurdle all can eject a word square frame display alarm.Report to the police after contact, please recover normally to show by " alarming determining ", otherwise meeting shown in red bar always of reporting to the police.The content of alarm-history table can be preserved in power-off, if do not retain warning message, please by " report to the police and remove " by all erasings of information.The machine monitors the alarm condition of each servo-drive system constantly, each axle puts state in place, if exceed setting range, all can show corresponding alarm content;
Touch " video " and can monitor the running status of machine constantly, touch button " checks CF card video " then select File folder " movie ", the corresponding document in select File folder can be play in video display device.
5, electric operation
5.1 power requirement
Power supply: Three-phase five-wire AC380V, 50Hz
General power: 9KW
Three phase mains, power is not less than 9kw; The core section of power supply total input-wire is long-pending is not less than 3 × 4mm2+2 × 2.5mm2.
5.2 points for attention
(1), after powering on, if man-machine interface bottom display miscommunication, please check:
1) whether DC24V power supply is normal;
2) whether the connection between man-machine interface and PLC is normal;
3) whether PLC powers on, and whether RUN indicator lamp is lighted;
(2) please man-machine interface and electric control box is not directly rinsed with water;
(3) when manually debugging, if be equipped with workpiece, please note manually operated order, to avoid danger;
6, maintenance
Electrical control part is all contained in control box above, and casing be kept at any time to clean.Please not want direct current to clean when cleaning casing.Especially the touch screen before will ensure not to be hit, scratches, collide.Otherwise machine cannot operate;
Oil mass in oil sprayer can supplement bobbin oil or sewing machine oil at any time according to Expenditure Levels;
Residue on machine should be cleaned out after producing by every day in time.Should cut off the electricity supply during cleaning, not apply water cleaning operation plate face and wiring place.

Claims (9)

1. an antitank rocket cutting machine, it is characterized in that, comprise clamping rotating mechanism (3), mobile clamping device (1), delivering gear (2), cuttings liquid cycling mechanism (4), clamping rotating mechanism (3) and delivering gear (2) are all fixed in frame (5), mobile clamping device (1) is fixed on the top of clamping rotating mechanism (3), and the direction of feed of delivering gear (2) is vertical with the rotation of clamping rotating mechanism (3); Mobile clamping device (1) can move up and down, one end of retaining part clamping antitank rocket (6) of mobile clamping device (1), and can rotate thereupon, clamping rotating mechanism (3) clamps the other end of the antitank rocket (6) needing cutting, delivering gear (2) moves forward to the cutting position of antitank rocket (6) fast, cuts off antitank rocket (6).
2. antitank rocket cutting machine according to claim 1, it is characterized in that, mobile clamping device (1) comprises clamping left and right translating device, lowering or hoisting gear and clamping device, the upper end of lowering or hoisting gear is fixedly linked with clamping left and right translating device, and clamping device is fixed on the lower end of lowering or hoisting gear.
3. antitank rocket cutting machine according to claim 2, it is characterized in that, clamping left and right translating device comprises translation slide rail (114), the translator slider (110) be slidably matched with translation slide rail (114) and the translatory slides (111) be fixed in translator slider (110), translation slide rail (114) is fixed on crossbeam (120), crossbeam (120) is fixed on clamping column (116) top, the lower end of clamping column (116) is fixed in clamping rotating mechanism (3), one end of crossbeam (120) is fixed with clamping servomotor (115), clamping servomotor (115) is connected by shaft coupling (121) with the mobile leading screw of clamping (125) in translation slide rail (114), clamp on mobile leading screw (125) and be set with mobile feed screw nut (126), translatory slides (111) and mobile feed screw nut (126) are fixedly linked, lowering or hoisting gear comprises mobile holding frame (103) and cantilever beam (109), cantilever beam (109) and translatory slides (111) are fixedly linked, connecting plate (106) is fixed on cantilever beam (109) end, vertical shifting sledge (107) is vertically fixed on connecting plate (106), vertical moving slider (104) and vertical shifting sledge (107) are slidably matched, vertical moving sliding base (105) is fixed on vertical moving slider (104), mobile holding frame (103) and vertical moving sliding base (105) are fixedly linked, lift cylinder (108) is fixed on the upper end of connecting plate (106) and is fixedly linked with vertical moving sliding base (105).
4. antitank rocket cutting machine according to claim 3, it is characterized in that, clamping device comprises the gripper cylinder (102) of pair of opposing, gripper cylinder (102) is fixed on the outside of the two side of grooved holding frame, grooved holding frame is fixed on the lower end of mobile holding frame (103), two clamping wheels (101) are provided with in the expansion link end of each gripper cylinder (102), the clamping wheel (101) being positioned at both sides is coaxial between two, cable run for controlling each electrical equipment is layed in clamping moving drag chain (113), clamping moving drag chain (113) is laid in clamping drag chain frid (128), clamping drag chain frid (128) is fixed on the side of crossbeam (120), clamping servomotor (115) drives the mobile leading screw of clamping (125) to drive translatory slides (111) to move left and right along translation slide rail (114), lift cylinder (108) drives mobile holding frame (103) to move up and down, the gripper cylinder (102) of two relative motions stretches, and realizes stepping up and unclamping antitank rocket (6) afterbody.
5. antitank rocket cutting machine according to claim 1, it is characterized in that, clamping rotating mechanism (3) comprises gear-box (302), chuck cylinder (301), rotating servo motor (304), pneumatic scroll chuck (303), gear-box (302) is fixed in frame (5), rotating servo motor (304) drives with gear-box (302) and is connected, three-jaw pull bar (305) is through in gear-box (302), one end of three-jaw pull bar (305) is connected with the chuck cylinder (301) being positioned at gear-box (302) outside, pneumatic scroll chuck (303) outside another relative with being positioned at gear-box (302) of the other end of three-jaw pull bar (305) is connected, the driven gear engaged with the driving gear in gear-box (302) three-jaw pull bar (305) is equipped with, rotating servo motor (304) drives the driven gear engaged with driving gear to rotate, and and then drive be arranged on three-jaw pull bar (305) one end pneumatic scroll chuck (303) rotate, chuck cylinder (301) stretches, and three claws that can control on pneumatic scroll chuck (303) are decontroled and clamped the work of antitank rocket (6).
6. antitank rocket cutting machine according to claim 1, it is characterized in that, delivering gear (2) comprises longitudinal direction and moves assembly and transverse shifting assembly, vertically move assembly and be placed in also moving with transverse shifting assembly of transverse shifting assembly above, transverse shifting assembly comprises the base that crosses feed (215) be fixed on frame (5) platform, the slide rail (214) that crosses feed is fixed on the base that crosses feed (215), the slide rail (214) that crosses feed is parallel with the crossbeam (120) of clamp moving mechanism (1), the slide block (213) that crosses feed is slidably matched with the slide rail (214) that crosses feed, cross feed in slide rail (214) and be laid with cross feed screw (219), cross feed screw (219) is connected with the horizontal servomotor (216) being fixed on the slide rail that crosses feed (214) one end, (219) are fitted with the screw that crosses feed to cross feed screw, longitudinally move assembly to be fixedly linked with the screw that crosses feed, vertically move assembly and comprise the length feed base (212) be fixedly linked with the screw that crosses feed, length feed slide rail (206) is fixed on length feed base (212), length feed slide block (218) and length feed slide rail (206) are slidably matched, servo longitudinal motor (211) is fixed on one end of length feed slide rail (206), length feed leading screw (209) is laid with in length feed slide rail (206), length feed leading screw (209) is fitted with length feed screw (208), vertically move the lower surface of slide plate (217) and length feed slide block (218) and length feed screw (208) to be fixedly linked, pressure knife block (205) is fixed on and vertically moves above slide plate (217), cutting knife (201) is loaded on the end of pressure knife block (205), the blade of cutting knife (201) and the axes normal of pneumatic scroll chuck (303), cable for controlling each electrical equipment is placed in feed drag chain (220), transverse direction servomotor (216) drives slide block (213) transversely feed slide rail (214) side-to-side movement of crossing feed, cutting knife (201) is made to move to cutting position, servo longitudinal motor (211) drive vertically moves slide plate (217) and seesaws, make cutting knife (201) feeding or retrogressing, complete cylindrical cutting.
7. antitank rocket cutting machine according to claim 6, is characterized in that, vertically moves slide plate (217) and is provided with several for adjusting and fixing the adjustment hole (221) of pressure knife block (205).
8. antitank rocket cutting machine according to claim 6, it is characterized in that, pressure knife block (205) is provided with the cuttings liquid pipe (204) be communicated with cuttings liquid, cuttings liquid pipe (204) and the cuttings liquid communication in pressure knife block (205), be provided with the choke valve (203) that can control cuttings liquid uninterrupted in the end of pressure knife block (205), the end of pressure knife block (205) is also provided with for the nozzle (202) of cutting knife (201) blade hydrojet.
9. antitank rocket cutting machine according to claim 1, it is characterized in that, cuttings liquid cycling mechanism (4) comprises cyclic water tank (402), water circulating pump (401), filter septum (404) is provided with in cyclic water tank (402), water circulating pump (401) is fixed on cyclic water tank (402), cuttings liquid pipe (204) is communicated with the delivery port of water circulating pump (401), the bottom of cyclic water tank (402) is provided with water tank wheel (403), one end of cyclic water tank (402) is provided with handle, pulls handle that cyclic water tank (402) can be made mobile.
CN201520823485.4U 2015-10-23 2015-10-23 Antitank rocket cutting machine Active CN205192349U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105222658A (en) * 2015-10-23 2016-01-06 中国人民解放军63908部队 Antitank rocket cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105222658A (en) * 2015-10-23 2016-01-06 中国人民解放军63908部队 Antitank rocket cutting machine

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