CN205190216U - Whelk pole piston booster compressor is not had in environmental protection - Google Patents
Whelk pole piston booster compressor is not had in environmental protection Download PDFInfo
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- CN205190216U CN205190216U CN201521042549.3U CN201521042549U CN205190216U CN 205190216 U CN205190216 U CN 205190216U CN 201521042549 U CN201521042549 U CN 201521042549U CN 205190216 U CN205190216 U CN 205190216U
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Abstract
Description
技术领域technical field
本实用新型涉及一种环保无油螺杆活塞增压机。The utility model relates to an environment-friendly oil-free screw piston supercharger.
背景技术Background technique
空气压缩机是工业现代化的基础产品,常说的电气与自动化里就有全气动的含义;而空气压缩机就是提供气源动力,是气动系统的核心设备机电引气源装置中的主体,它是将原动(通常是电动机)的机械能转换成气体压力能的装置,是压缩空气的气压发生装置。空气压缩机的种类很多,按工作原理可分为容积式压缩机,速度式压缩机,容积式压缩机的工作原理是压缩气体的体积,使单位体积内气体分子的密度增加以提高压缩空气的压力;速度式压缩机的工作原理是提高气体分子的运动速度,使气体分子具有的动能转化为气体的压力能,从而提高压缩空气的压力。现在常用的空气压缩机有活塞式空气压缩机,螺杆式空气压缩机(螺杆式空气压缩机又分为双螺杆式空气压缩机和单螺杆式空气压缩机);离心式压缩机以及滑片式空气压缩机;涡旋式空气压缩机等。Air compressor is the basic product of industrial modernization. It is often said that electrical and automation have the meaning of full pneumatic; and air compressor is to provide air source power, which is the main body of the electromechanical air source device, which is the core equipment of the pneumatic system. It is a device that converts the mechanical energy of the prime mover (usually an electric motor) into gas pressure energy, and is a gas pressure generating device for compressed air. There are many types of air compressors, which can be divided into volumetric compressors and speed compressors according to the working principle. The working principle of the positive displacement compressor is to compress the volume of the gas, so that the density of the gas molecules in the unit volume increases to improve the compressed air. Pressure; The working principle of the speed compressor is to increase the movement speed of gas molecules, so that the kinetic energy of gas molecules can be converted into the pressure energy of the gas, thereby increasing the pressure of compressed air. Now commonly used air compressors include piston air compressors, screw air compressors (screw air compressors are divided into twin-screw air compressors and single-screw air compressors); centrifugal compressors and sliding vane compressors. Air compressors; scroll air compressors, etc.
以螺杆活塞增压机为例,它是回转容积式压缩机,在其中两个带有螺旋型齿轮的转子相互啮合,使两个转子啮合处体积由大变小,从而将气体压缩并排出。现有技术中的能增压到4.0MPa级别的增压机主要是以喷油螺杆与滴油活塞机组合起来增压的。这种结构在实际使用时存在以下的不足之处:空气中的含油量高,污染环境,一级压缩后要经过油气分离器分离油和气,增加了气路的压力失损。Take the screw piston supercharger as an example. It is a rotary volumetric compressor, in which two rotors with helical gears mesh with each other, so that the volume of the two rotors meshes from large to small, thereby compressing and discharging the gas. The supercharger capable of boosting to 4.0 MPa level in the prior art is mainly boosted by combining an oil injection screw rod and an oil dripping piston machine. This structure has the following disadvantages in actual use: the oil content in the air is high, polluting the environment, and the oil and gas must be separated by an oil-gas separator after the first-stage compression, which increases the pressure loss of the gas circuit.
实用新型内容Utility model content
本实用新型要解决的技术问题是,提供一种全机无油,不会污染环保,同时使用寿命更长的环保无油螺杆活塞增压机。The technical problem to be solved by the utility model is to provide an environment-friendly, oil-free screw-piston supercharger that is completely oil-free, does not pollute the environment, and has a longer service life.
为解决上述技术问题,本实用新型提供的技术方案为:一种环保无油螺杆活塞增压机,它包括最小压力阀、一级缓冲罐、二级缓冲罐、水过滤器、B3电机、活塞增压主机、气水分离器、无油机水冷气冷两用水冷却器、电控箱、B35电机、主机、进气阀、二级增压冷却器、一级增压冷却器、空滤和水气桶;所述的进气阀安装于主机的进气口处,所述的进气阀的进气口处还安装有空滤;所述的主机的出气口与水气桶相连,所述的水气桶的上部通过最小压力阀与无油机水冷气冷两用水冷却器的气冷单元相连,所述的水气桶的下部与无油机水冷气冷两用水冷却器的水冷单元相连;所述的水过滤器连接于无油机水冷气冷两用水冷却器与主机之间;无油机水冷气冷两用水冷却器的气冷单元与一级缓冲罐的进口相连,一级缓冲罐的出口与气水分离器相连,气水分离器与活塞增压主机相连,活塞增压主机与一级增压冷却器相连,一级增压冷却器与二级缓冲罐相连,二级缓冲罐与活塞增压主机相连,活塞增压主机相连同时与二级增压冷却器;所述的二级增压冷却器上设有与用户端相连的接口;所述的B3电机通过皮带与活塞增压主机相连;所述的B35电机通过联轴器与主机相连;所述的活塞增压主机为全无油水冷型主机。In order to solve the above technical problems, the technical solution provided by the utility model is: an environmentally friendly oil-free screw piston booster, which includes a minimum pressure valve, a primary buffer tank, a secondary buffer tank, a water filter, a B3 motor, a piston Supercharged main engine, gas-water separator, water-cooled and air-cooled water cooler for oil-free machine, electric control box, B35 motor, main engine, intake valve, two-stage supercharging cooler, one-stage supercharging cooler, air filter and Water and air barrel; the air intake valve is installed at the air inlet of the main engine, and an air filter is also installed at the air inlet of the air intake valve; the air outlet of the main engine is connected with the water and air barrel, and the The upper part of the water-air barrel is connected to the air-cooling unit of the water-cooled and air-cooled dual-water cooler of the oil-free machine through the minimum pressure valve, and the lower part of the water-air barrel is connected to the water-cooled unit of the water-cooled and air-cooled dual-water cooler of the oil-free machine connected; the water filter is connected between the oil-free machine water-cooled air-cooled dual water cooler and the main engine; the air-cooling unit of the oil-free machine water-cooled air-cooled dual water cooler is connected to the inlet of the primary buffer tank, and the primary The outlet of the buffer tank is connected to the gas-water separator, the gas-water separator is connected to the piston booster host, the piston booster host is connected to the first-stage booster cooler, the first-stage booster cooler is connected to the second-stage buffer tank, and the second-stage The buffer tank is connected with the piston supercharging main engine, and the piston supercharging main engine is connected with the secondary supercharging cooler at the same time; the secondary supercharging cooler is provided with an interface connected to the user end; the B3 motor is connected to the The piston booster host is connected; the B35 motor is connected with the host through a coupling; the piston booster host is an oil-free water-cooled host.
作为优选,所述的活塞增压主机的活塞环为聚四氟乙烯。As a preference, the piston ring of the piston booster host is made of polytetrafluoroethylene.
采用上述结构后,本实用新型具有如下有益效果:本实用通过无油水冷却器等结构的组全,一级喷水螺杆主机实现全无油压缩空气。同时二级的活塞增压机我们选用全无油水冷型,活塞环材料选用聚四氟乙烯,无油润滑,整个设备都没有油污染,清洁环保,同时结构稳定使用寿命长。After adopting the above structure, the utility model has the following beneficial effects: the utility model realizes oil-free compressed air through the combination of structures such as an oil-free water cooler, and a primary water-spraying screw host. At the same time, we use the oil-free water-cooled type for the second-stage piston booster. The piston ring material is polytetrafluoroethylene, which is oil-free. The whole equipment has no oil pollution, is clean and environmentally friendly, and has a stable structure and a long service life.
综上所述,本实用新型提供了一种全机无油,不会污染环保,同时使用寿命更长的环保无油螺杆活塞增压机。To sum up, the utility model provides an oil-free screw-piston supercharger that is completely oil-free, does not pollute the environment, and has a longer service life.
附图说明Description of drawings
图1是本实用新型中环保无油螺杆活塞增压机的右侧视图。Fig. 1 is the right side view of the environmental protection oil-free screw piston supercharger in the utility model.
图2是本实用新型中环保无油螺杆活塞增压机的正面视图。Fig. 2 is a front view of the environmental protection oil-free screw piston supercharger in the utility model.
图3是本实用新型中环保无油螺杆活塞增压机的左侧视图。Fig. 3 is a left side view of the environmental protection oil-free screw piston supercharger in the utility model.
图4是本实用新型中环保无油螺杆活塞增压机的背面视图。Fig. 4 is the back view of the environmental protection oil-free screw piston supercharger in the utility model.
如图所示:1、最小压力阀,2、一级缓冲罐,3、二级缓冲罐,4、水过滤器,5、B3电机,6、活塞增压主机,7、气水分离器,8、无油机水冷气冷两用水冷却器,9、电控箱,10、B35电机,11、主机,12、进气阀,13、二级增压冷却器,14、一级增压冷却器,15、空滤,16、水气桶。As shown in the figure: 1. Minimum pressure valve, 2. Primary buffer tank, 3. Secondary buffer tank, 4. Water filter, 5. B3 motor, 6. Piston booster host, 7. Air-water separator, 8. Water-cooled and air-cooled dual-water cooler for oil-free machine, 9. Electric control box, 10. B35 motor, 11. Main engine, 12. Intake valve, 13. Two-stage supercharging cooler, 14. One-stage supercharging cooling Device, 15, air filter, 16, water and air barrel.
具体实施方式detailed description
下面结合附图对本实用新型做进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
结合附图1到附图4,一种环保无油螺杆活塞增压机,它包括最小压力阀1、一级缓冲罐2、二级缓冲罐3、水过滤器4、B3电机5、活塞增压主机6、气水分离器7、无油机水冷气冷两用水冷却器8、电控箱9、B35电机10、主机11、进气阀12、二级增压冷却器13、一级增压冷却器14、空滤15和水气桶16;所述的进气阀12安装于主机11的进气口处,所述的进气阀12的进气口处还安装有空滤15;所述的主机11的出气口与水气桶16相连,所述的水气桶16的上部通过最小压力阀1与无油机水冷气冷两用水冷却器8的气冷单元相连,所述的水气桶16的下部与无油机水冷气冷两用水冷却器8的水冷单元相连;所述的水过滤器4连接于无油机水冷气冷两用水冷却器8与主机11之间;无油机水冷气冷两用水冷却器8的气冷单元与一级缓冲罐2的进口相连,一级缓冲罐2的出口与气水分离器7相连,气水分离器7与活塞增压主机6相连,活塞增压主机6与一级增压冷却器14相连,一级增压冷却器14与二级缓冲罐3相连,二级缓冲罐3与活塞增压主机6相连,活塞增压主机6相连同时与二级增压冷却器13;所述的二级增压冷却器13上设有与用户端相连的接口;所述的B3电机5通过皮带与活塞增压主机6相连;所述的B35电机10通过联轴器与主机11相连;所述的活塞增压主机6为全无油水冷型主机。In combination with accompanying drawings 1 to 4, an environmentally friendly oil-free screw piston booster includes a minimum pressure valve 1, a primary buffer tank 2, a secondary buffer tank 3, a water filter 4, a B3 motor 5, and a piston booster Compressor host 6, gas-water separator 7, oil-free machine water-cooled air-cooled dual-water cooler 8, electric control box 9, B35 motor 10, host 11, intake valve 12, two-stage supercharging cooler 13, one-stage booster Pressure cooler 14, air filter 15 and water-air bucket 16; Described air intake valve 12 is installed at the air inlet place of host machine 11, and air filter 15 is also installed at the air inlet place of described air inlet valve 12; The air outlet of the main engine 11 is connected to the water-air barrel 16, and the upper part of the water-air barrel 16 is connected to the air-cooling unit of the oil-free machine water-cooled and air-cooled dual water cooler 8 through the minimum pressure valve 1. The lower part of the water-air barrel 16 is connected to the water-cooling unit of the water-cooled air-cooled water cooler 8 of the oil-free machine; the water filter 4 is connected between the water-cooled air-cooled water cooler 8 of the oil-free machine and the main engine 11; The air-cooling unit of oil-engine water-cooled air-cooled dual water cooler 8 is connected to the inlet of primary buffer tank 2, the outlet of primary buffer tank 2 is connected to gas-water separator 7, and gas-water separator 7 is connected to piston booster host 6 connected, the piston booster host 6 is connected with the primary booster cooler 14, the primary booster cooler 14 is connected with the secondary buffer tank 3, the secondary buffer tank 3 is connected with the piston booster host 6, and the piston booster host 6 It is connected with the two-stage booster cooler 13 at the same time; the second-stage booster cooler 13 is provided with an interface connected to the user end; the B3 motor 5 is connected with the piston booster host 6 through a belt; the The B35 motor 10 is connected to the main engine 11 through a coupling; the piston booster main engine 6 is an oil-free water-cooled main engine.
作为优选,所述的活塞增压主机6的活塞环为聚四氟乙烯。As a preference, the piston ring of the piston booster host 6 is polytetrafluoroethylene.
采用上述结构后,本实用新型具有如下有益效果:本实用通过无油水冷却器等结构的组全,一级喷水螺杆主机实现全无油压缩空气。同时二级的活塞增压机我们选用全无油水冷型,活塞环材料选用聚四氟乙烯,无油润滑,整个设备都没有油污染,清洁环保,同时结构稳定使用寿命长。After adopting the above structure, the utility model has the following beneficial effects: the utility model realizes oil-free compressed air through the combination of structures such as an oil-free water cooler, and a primary water-spraying screw host. At the same time, we use the oil-free water-cooled type for the second-stage piston booster. The piston ring material is polytetrafluoroethylene, which is oil-free. The whole equipment has no oil pollution, is clean and environmentally friendly, and has a stable structure and a long service life.
综上所述,本实用新型提供了一种全机无油,不会污染环保,同时使用寿命更长的环保无油螺杆活塞增压机。To sum up, the utility model provides an oil-free screw-piston supercharger that is completely oil-free, does not pollute the environment, and has a longer service life.
本实用新型在具体工作时的工作原理如下:启动机器,电机主机运转,进气阀打开空滤从外部吸气过滤后进入主机,经主机压缩后排出进入水气桶,在水气桶内旋转进行水气分离后,气体从上部最小压力阀排出进入气冷却器,水从水气桶下部排出进入水冷却器,经水冷却器冷却后进入水过滤器过滤,再返回主机,以此循环。气体在气冷却器冷却后进入一级缓冲罐,经过一级缓冲罐后排出进入气水分离器,经过气水分离后进入活塞增压主机进行第一级增压,增压后排出进入一级增压冷却器,经冷却器冷却后进入二级缓冲罐,从二级缓冲罐排出进入活塞增压主机进行第二级增压,增压好后排出进入二级冷却器,经二级冷却器冷却后排出至用户端。The working principle of the utility model in specific work is as follows: start the machine, the main engine of the motor is running, the air intake valve is opened and the air filter is sucked and filtered from the outside to enter the main engine, after being compressed by the main engine, it is discharged into the water-air barrel, and rotates in the water-air barrel After the water-gas separation, the gas is discharged from the upper minimum pressure valve into the air cooler, and the water is discharged from the lower part of the water-air barrel into the water cooler, cooled by the water cooler, filtered by the water filter, and then returned to the main machine, thus circulating. After being cooled by the gas cooler, the gas enters the first-stage buffer tank, passes through the first-stage buffer tank, and then discharges into the gas-water separator. After the gas-water separation, it enters the piston booster main engine for the first-stage pressurization, and then discharges into the first-stage after pressurization. The supercharging cooler, after being cooled by the cooler, enters the secondary buffer tank, and is discharged from the secondary buffer tank into the piston supercharging main engine for the second stage supercharging. After cooling, it is discharged to the user's end.
以上对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The utility model and its implementations have been described above, but the description is not restrictive. What is shown in the drawings is only one of the implementations of the utility model, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the utility model, without creatively designing a structural method and embodiment similar to the technical solution, it shall be protected by the utility model scope.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521042549.3U CN205190216U (en) | 2015-12-15 | 2015-12-15 | Whelk pole piston booster compressor is not had in environmental protection |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201521042549.3U CN205190216U (en) | 2015-12-15 | 2015-12-15 | Whelk pole piston booster compressor is not had in environmental protection |
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| CN205190216U true CN205190216U (en) | 2016-04-27 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108150392A (en) * | 2018-03-14 | 2018-06-12 | 杭州久益机械股份有限公司 | A kind of integral type oilless (oil free) compressor and oil free compression method |
| CN111022301A (en) * | 2019-12-23 | 2020-04-17 | 东莞雅迪勤压缩机制造有限公司 | Oilless middle-high pressure air compressor |
| CN117722361A (en) * | 2024-01-05 | 2024-03-19 | 苏州牧风压缩机设备有限公司 | High-low pressure two-stage screw air compressor |
-
2015
- 2015-12-15 CN CN201521042549.3U patent/CN205190216U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108150392A (en) * | 2018-03-14 | 2018-06-12 | 杭州久益机械股份有限公司 | A kind of integral type oilless (oil free) compressor and oil free compression method |
| CN108150392B (en) * | 2018-03-14 | 2020-01-14 | 杭州久益机械股份有限公司 | Integrated oil-free compressor and oil-free compression method |
| CN111022301A (en) * | 2019-12-23 | 2020-04-17 | 东莞雅迪勤压缩机制造有限公司 | Oilless middle-high pressure air compressor |
| CN111022301B (en) * | 2019-12-23 | 2024-06-04 | 东莞雅迪勤压缩机制造有限公司 | Oilless medium-high pressure air compressor |
| CN117722361A (en) * | 2024-01-05 | 2024-03-19 | 苏州牧风压缩机设备有限公司 | High-low pressure two-stage screw air compressor |
| CN117722361B (en) * | 2024-01-05 | 2024-06-04 | 苏州牧风压缩机设备有限公司 | High-low pressure two-stage screw air compressor |
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