CN205188143U - Intelligence polycarboxylate water reducing agent reation kettle - Google Patents
Intelligence polycarboxylate water reducing agent reation kettle Download PDFInfo
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- CN205188143U CN205188143U CN201520967000.9U CN201520967000U CN205188143U CN 205188143 U CN205188143 U CN 205188143U CN 201520967000 U CN201520967000 U CN 201520967000U CN 205188143 U CN205188143 U CN 205188143U
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Abstract
The utility model relates to an intelligence polycarboxylate water reducing agent reation kettle belongs to chemical products production technical field. Include casing, mixing arrangement, be used for to adjust temperature regulating device, titration outfit, controller, the can filler of the temperature in the casing, be favorable to the miniaturization of polycarboxylate water reducing agent's preparation equipment, the efficiency of equipment preparation water -reducing agent is improved, be adapted to miniaturized polycarboxylate water reducing agent's preparation, mixing arrangement will mix the medicament intensive mixing that is used for preparing the water -reducing agent in the ware, can set up a plurality of mixing arrangement in the casing, be applicable to low dose of water -reducing agent coproduction, reduce the preparation time of water -reducing agent and the misce bene degree that improves the water -reducing agent, be favorable to improving the quality of water -reducing agent, this mixing arrangement will be through mixing the rotatory shortcoming of solving the unable homogeneous mixing water -reducing agent of traditional stirring formula mode of ware.
Description
Technical field
The utility model relates to a kind of intelligent polycarboxylate water-reducer reactor, belongs to Chemicals production equipment technical field.
Background technology
Water reducer refers under concrete workability and cement consumption permanence condition, can reduce mixing water amount, improve concrete strength; Or under workability and intensity permanence condition, save the admixture of cement consumption.
Polycarboxylate water-reducer is a kind of high-performance water reducing agent, is widely used in the engineerings such as highway, bridge, dam, tunnel, Highrise buildings.This Product Green environmental protection, nonflammable, non-explosive, use safety.The polycarboxylate water-reducer reactor of prior art is all generally adopt normal temperature to control, can not according to reaction different steps need suitable temperature is provided, this just causes reaction insufficient, the problems such as product yield is low.Water reducer comprises modified lignosulfonate high-efficiency water reducing agent, naphthalene series high-efficiency water-reducing agent, melamine resin series high-efficiency water-reducing agent, Amino-sulfonic Acid-based Water-reducer, polycarboxylate high-efficiency water reducing agent, the control accuracy of temperature in the uniformity coefficient and whipping process stirred between material component mainly considered by various water reducer in the process of synthesis, with regard to by polycarboxylate water-reducer, if stir the uneven problem that just there will be water reducer unstable properties, if reactor temperature controls bad, polycarboxylate water-reducer will performance variation, present various high performance water-reducer reactor substantially all exist stir uneven or due to material too many and occur reacting insufficient between each component and temperature controls the large problem of difficulty.
Summary of the invention
The purpose of this utility model is: for above-mentioned Problems existing, a kind of intelligent polycarboxylate water-reducer reactor is provided, its structure is simple, easy to use, be conducive to the miniaturization of the Preparation equipment of polycarboxylate water-reducer, raising equipment prepares the efficiency of water reducer, be adapted to the preparation of miniaturization polycarboxylate water-reducer, medicament for the preparation of water reducer in mixing ware fully mixes by mixing device, can multiple mixing device be set in housing, be applicable to low dose of water reducer prepare simultaneously, reduce the preparation time of water reducer and improve the mixing uniformity of water reducer, be conducive to the quality improving water reducer, this mixing device by mixing ware is rotated solve traditional stirring-type mode cannot the shortcoming of Homogeneous phase mixing water reducer.
The technical solution adopted in the utility model is as follows:
The utility model discloses a kind of intelligent polycarboxylate water-reducer reactor, comprise housing, mixing device, the temperature regulating device for the temperature in adjustment housings, titration apparatus, controller, injector;
Mixing device is located in housing, this mixing device comprises the mixing ware of tubular of horizontal anchor, upper opening, the bottom of mixing ware is provided with rotation axis, anchor is provided with trip shaft and transmission shaft, transmission shaft and rotation axis thread fit make to mix ware vertical rotating, and trip shaft tilts for controlling mixing ware;
Tiltedly be provided with water reducer groove in below at mixing device, water reducer groove is connected to hull outside by pipeline, overturns water reducer to pour into reduce in agent groove and discharge through this pipeline in mixing ware;
Titration apparatus is used for annotating in mixing ware the medicament prepared needed for polycarboxylate water-reducer;
Controller controls the preparation that mixing device, flushing arrangement, temperature regulating device and titration apparatus have coordinated polycarboxylate water-reducer respectively.
Further, also comprise flushing arrangement, this flushing arrangement comprises syringe pipe, flushing pump and flush box, syringe pipe is located on the inner side-wall of housing, flush box is connected with syringe pipe by flushing pump, when mixing ware turn to specified location, syringe pipe aims at the opening of mixing ware and the inner side-wall of flushing mixing ware.
Further, described temperature regulating device comprises the oblique blast pipe stretched in housing, the gas blower be connected with blast pipe, the airheater that is connected with gas blower, and be provided with exhaust duct in case top, exhaust duct is connected with airheater.
Further, the air inlet of airheater is provided with air filter, there is in airheater bending heating tube, outside heating tube, be arranged with electrical heating wire.
Further, described titration apparatus comprises titrating head, drop-burette, titration case and supercharging device, titrating head is positioned at above mixing ware, and titration case is connected with titrating head by drop-burette, and supercharging device controls boosting in titration case and makes medicament instillation mixing ware in titration case.
Further, one end of drop-burette is connected with titrating head, the other end extend into titration lower box part; Supercharging device comprises pressure inlet, soft rubber ball, booster rod, and soft rubber ball sealing arranges on pressure inlet, and booster rod is connected with soft rubber ball, is elevated this soft rubber ball and medicament is added drop-wise in mixing ware.
Further, described housing bottom is provided with water shoot, and housing comprises preservative coat, thermal insulation layer and resistance to compression layer; Preservative coat is the graphite linings of 1.5-2mm; Thermal insulation layer adopts thermal conductivity to be the material of 0.14-0.15, and its thickness is 8-9.5mm; Resistance to compression layer adopts titanium steel material, and its thickness is 2-2.5mm.
Further, controller comprises MCU, keyboard, indicating meter, storer, communicator, warning howler.
Due to said structure, this device can be adapted to the preparation of miniaturization polycarboxylate water-reducer, by mixing device, the medicament for the preparation of water reducer in mixing ware is fully mixed, can multiple mixing device be set in housing, be applicable to low dose of water reducer prepare simultaneously, reduce the preparation time of water reducer and improve the mixing uniformity of water reducer, be conducive to improving the quality of water reducer, this mixing device by mixing ware is rotated solve traditional stirring-type mode cannot the shortcoming of Homogeneous phase mixing water reducer; In addition, multiple mixing device can use side by side, improves the water reducer output of equipment; This device is conducive to the accurate interpolation of the medicament needed for water reducer preparation, strengthens controllability prepared by water reducer; Water reducer groove is located on sidewall, for collecting water reducer in mixing ware, and is exported by water reducer; Flushing arrangement can effectively by the water reducer removing residues in mixing ware, when ensureing that next time uses, the quality of water reducer can not be affected by residue, effectively can safeguard mixing device, improve the work-ing life of equipment, its temperature regulating device can by the control to air draught temperature, air is utilized to carry out temperature control in housing, can temperature effectively in uniform case, ensure that the temperature of mixing ware accurately controls, improve the quality of water reducer.
Further, it is characterized in that, this Controlling System comprises:
Control unit, comprises MCU and connects keyboard, indicating meter, storer, communicator, the warning howler of MCU respectively.
Housing unit, comprises housing, and the top of housing is provided with on exhaust duct, inner side-wall and is connected with water reducer groove, bottom is provided with water shoot, and reduce agent groove and be communicated with hull outside by pipeline, housing comprises preservative coat, thermal insulation layer and resistance to compression layer; Preservative coat is the graphite linings of 1.8mm; Thermal insulation layer adopts thermal conductivity to be the material of 0.14, and its thickness is 8.5mm; Resistance to compression layer adopts titanium steel material, and its thickness is 12mm;
Mixed cell, comprise some mixing devices, mixing device comprises the mixing ware of tubular of horizontal anchor in housing, upper opening, the bottom of mixing ware is provided with rotation axis, anchor is provided with trip shaft and transmission shaft, transmission shaft and rotation axis thread fit make to mix ware vertical rotating, and trip shaft tilts for controlling mixing ware; The inner side-wall of mixing ware is provided with vertical flow-disturbing striped;
Titration and water injection unit, comprise titration apparatus and injector, and titration apparatus comprises titrating head, drop-burette, titration case and supercharging device, and titrating head is positioned at above mixing ware, and one end of drop-burette is connected with titrating head, the other end extend into titration lower box part; Supercharging device comprises pressure inlet, soft rubber ball, booster rod, and soft rubber ball sealing arranges on pressure inlet, and booster rod is connected with soft rubber ball, and supercharging device controls boosting in titration case by soft rubber ball and makes medicament instillation mixing ware in titration case; Injector comprises water tank, filler pipe, magnetic valve, and water tank is connected with filler pipe, and magnetic valve is located on filler pipe, and the top of mixing ware is located in the outlet of filler pipe;
Rinse unit, comprise syringe pipe, flushing pump and flush box, syringe pipe is located on the inner side-wall of housing, and flush box is connected with syringe pipe by flushing pump, when mixing ware turn to specified location, syringe pipe aims at the opening of mixing ware and the inner side-wall of flushing mixing ware;
Control temperature unit, comprise the oblique blast pipe stretched in housing, the gas blower be connected with blast pipe, the airheater that is connected with gas blower, the exhaust duct of case top is connected with airheater, be provided with and air filter in the air inlet of airheater, there is in airheater bending heating tube, outside heating tube, be arranged with electrical heating wire;
Control unit is electrically connected with mixed cell, titration and water injection unit, flushing unit, control temperature unit, and controls the preparation that each unit matching completes polycarboxylate water-reducer respectively.
Due to said system, controlled by the unified of Controlling System, the preparation of accurate control water reducer, water reducer can be prepared fast, cooperatively interact between unit in system and effectively can improve the preparation efficiency of equipment, the preparation of water reducer is reached and meets imposing a condition of production technique, links prepared by the effective and accurate water reducer controlling water reducer, the quality of the water reducer that effective raising prepares, accurately controls the processing condition of links prepared by water reducer; Housing unit and unit are reasonably arranged in pairs or groups, the life-span of effective raising equipment and output, can take into account the quality of water reducer simultaneously.
Further, the control method of described Controlling System:
Step 1: supercharging in titration case also adds the medicament prepared required for polycarboxylate water-reducer with the speed of 3-5ml/s respectively in mixing ware in mixing ware; Control injector to add water in mixing ware with poring over of 4.5-7ml/s;
Step 2:MCU controls drive axis and drives that mixing ware take 60-80r/min as velocity of rotation, 1-1.5min is cycle reciprocating rotation, makes the uniform liquid in mixing ware; Air heating to 26-31 DEG C, then enters in housing with the speed of 3.5-5m/s through gas blower and blast pipe by airheater, and rotates along case inside wall;
Step 3: after mixing ware rotates 30-45min, MCU controls mixing ware with the speed of 10-12r/min upset 120-125 degree by trip shaft, and the minimizing agent prepared in mixing ware is poured in water reducer groove, the pipeline that minimizing agent connects along water reducer groove is discharged to hull outside;
Step 4: trip shaft again overturns and makes the opening of mixing ware relative with the syringe pipe be located on case inside wall, the flushing pump water extracted in flush box sentences the inner side-wall 3-5min of the speed of 5-8m/s, the flow cleaning mixing ware of 50-60ml/s from syringe pipe;
Step 5: after having rinsed, closes flushing pump 1-1.5min, and MCU controls mixing ware, and with the speed of 20-22r/min, by mixing ware, Open Side Down that whipping 2-3min mixes ware to dry;
Step 6:MCU controls trip shaft, with the speed of 18-20r/min, mixing ware is turn to starting position.
Owing to have employed aforesaid method, titration apparatus can be quantitative adds medicament in mixing ware, this medicament add the control that speed can be conducive to realizing titer; The medicament ratio added is made to meet the preparation needs of polycarboxylate water-reducer, mix ware reciprocating rotation by the biochemical reaction of abundant for medicament hybrid concurrency with obtained polycarboxylate water-reducer, each medicine component Homogeneous phase mixing is made to improve the efficiency of chemical reaction, and then improve preparation time and the preparation quality of water reducer, flushing arrangement rinses mixing ware, can remain by medicament in less mixing ware, prevent the preparation of water reducer in the water reducer that remains or other medicaments impact mixing ware.Dry mixing ware simultaneously, further can reduce remaining in mixing ware, improve the quality of water reducer, avoid the waste of medicament.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:
1, this apparatus structure is simple, and easy to use, be conducive to the miniaturization of the Preparation equipment of polycarboxylate water-reducer, raising equipment prepares the efficiency of water reducer, is adapted to the preparation of miniaturization polycarboxylate water-reducer
2, the medicament for the preparation of water reducer in mixing ware fully mixes by mixing device, can multiple mixing device be set in housing, be applicable to low dose of water reducer prepare simultaneously, reduce the preparation time of water reducer and improve the mixing uniformity of water reducer, be conducive to improving the quality of water reducer, this mixing device by mixing ware is rotated solve traditional stirring-type mode cannot the shortcoming of Homogeneous phase mixing water reducer;
3, this device is conducive to the accurate interpolation of the medicament needed for water reducer preparation, strengthens controllability prepared by water reducer; Water reducer groove is located on sidewall, for collecting water reducer in mixing ware, and is exported by water reducer; Flushing arrangement can, effectively by the water reducer removing residues in mixing ware, when ensureing that next time uses, can not affect the quality of water reducer by residue, effectively can safeguard mixing device, the work-ing life of raising equipment.
4, its temperature regulating device can, by control to air draught temperature, utilize air to carry out temperature control in housing, can temperature effectively in uniform case, ensures that the temperature of mixing ware accurately controls, the quality of raising water reducer.
Accompanying drawing explanation
Fig. 1 is intelligent polycarboxylate water-reducer reactor front view in the utility model;
Mark in figure: 1-housing, 2-mixing device, 3-water reducer groove, 4-titration apparatus, 5-flushing arrangement, 6-temperature regulating device, 7-injector, 8-controller.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail.
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
specific embodiment 1:
As shown in Figure 1, the intelligent polycarboxylate water-reducer reactor of one of the present utility model, comprises housing 1, flushing arrangement 5, mixing device 2, the temperature regulating device 6 for the temperature in adjustment housings 1, titration apparatus 4, controller 8, injector 7; Controller 8 controls the preparation that mixing device 2, flushing arrangement 5, temperature regulating device 6 and titration apparatus 4 have coordinated polycarboxylate water-reducer respectively.Controller 8 comprises MCU, keyboard, indicating meter, storer, communicator, warning howler.
Mixing device 2 is located in housing 1, this mixing device 2 comprises the mixing ware of tubular of horizontal anchor, upper opening, the bottom of mixing ware is provided with rotation axis, anchor is provided with trip shaft and transmission shaft, transmission shaft and rotation axis thread fit make to mix ware vertical rotating, and trip shaft tilts for controlling mixing ware;
Tiltedly be provided with water reducer groove 3 in below at mixing device 2, it is outside that water reducer groove 3 is connected to housing 1 by pipeline, overturns water reducer to pour into reduce in agent groove and discharge through this pipeline in mixing ware; Be provided with water shoot bottom housing 1, housing 1 comprises preservative coat, thermal insulation layer and resistance to compression layer; Preservative coat is the graphite linings of 1.5-2mm; Thermal insulation layer adopts thermal conductivity to be the material of 0.14-0.15, and its thickness is 8-9.5mm; Resistance to compression layer adopts titanium steel material, and its thickness is 2-2.5mm.
Titration apparatus 4 is for the medicament prepared needed for polycarboxylate water-reducer of annotating in mixing ware; Titration apparatus 4 comprises titrating head, drop-burette, titration case and supercharging device, and titrating head is positioned at above mixing ware, and titration case is connected with titrating head by drop-burette, and supercharging device controls boosting in titration case and makes medicament instillation mixing ware in titration case.One end of drop-burette is connected with titrating head, the other end extend into titration lower box part; Supercharging device comprises pressure inlet, soft rubber ball, booster rod, and soft rubber ball sealing arranges on pressure inlet, and booster rod is connected with soft rubber ball, is elevated this soft rubber ball and medicament is added drop-wise in mixing ware.
Flushing arrangement 5 comprises syringe pipe, flushing pump and flush box, syringe pipe is located on the inner side-wall of housing 1, flush box is connected with syringe pipe by flushing pump, and when mixing ware turn to specified location, syringe pipe aims at the opening of mixing ware and the inner side-wall of flushing mixing ware.
Temperature regulating device 6 comprises the oblique blast pipe stretched in housing 1, the gas blower be connected with blast pipe, the airheater that is connected with gas blower, and be provided with exhaust duct at housing 1 top, exhaust duct is connected with airheater.The air inlet of airheater is provided with air filter, there is in airheater bending heating tube, outside heating tube, be arranged with electrical heating wire.
This device in use, first by regulating the pressure in titration case to be joined by the medicament for the preparation of water reducer in mixing ware respectively, by after the mixing of rotation mixing ware in mixing ware, water reducer in mixing ware is poured in water reducer groove, the syringe pipe of flushing arrangement is aimed at mixing ware by the position that mixing ware continues to move to cleaning, inner side-wall in mixing ware cleans, and after having cleaned, mixing ware is moved to starting position.
Due to said structure, this device can be adapted to the preparation of miniaturization polycarboxylate water-reducer, by mixing device 2, the medicament for the preparation of water reducer in mixing ware is fully mixed, can multiple mixing device 2 be set in housing 1, be applicable to low dose of water reducer prepare simultaneously, reduce the preparation time of water reducer and improve the mixing uniformity of water reducer, be conducive to improving the quality of water reducer, this mixing device 2 by mixing ware is rotated solve traditional stirring-type mode cannot the shortcoming of Homogeneous phase mixing water reducer; In addition, multiple mixing device 2 can use side by side, improves the water reducer output of equipment; This device is conducive to the accurate interpolation of the medicament needed for water reducer preparation, strengthens controllability prepared by water reducer; Water reducer groove 3 is located on sidewall, for collecting water reducer in mixing ware, and is exported by water reducer; Flushing arrangement 5 can effectively by the water reducer removing residues in mixing ware, when ensureing that next time uses, the quality of water reducer can not be affected by residue, can effectively safeguard mixing device 2, improve the work-ing life of equipment, its temperature regulating device 6 can by the control to air draught temperature, air is utilized to carry out temperature control in housing 1, can temperature effectively in uniform case 1, ensure that the temperature of mixing ware accurately controls, improve the quality of water reducer.
specific embodiment 2
According to the one intelligence polycarboxylate water-reducer reactor of embodiment 1, its Controlling System comprises:
Control unit, comprises MCU and connects keyboard, indicating meter, storer, communicator, the warning howler of MCU respectively.
Housing 1 unit, comprises housing 1, and the top of housing 1 is provided with on exhaust duct, inner side-wall and is connected with water reducer groove 3, bottom is provided with water shoot, and reduce agent groove by pipeline and housing 1 ft connection, housing 1 comprises preservative coat, thermal insulation layer and resistance to compression layer; Preservative coat is the graphite linings of 1.8mm; Thermal insulation layer adopts thermal conductivity to be the material of 0.14, and its thickness is 8.5mm; Resistance to compression layer adopts titanium steel material, and its thickness is 12mm;
Mixed cell, comprise some mixing devices 2, mixing device 2 comprises the mixing ware of tubular of horizontal anchor in housing 1, upper opening, the bottom of mixing ware is provided with rotation axis, anchor is provided with trip shaft and transmission shaft, transmission shaft and rotation axis thread fit make to mix ware vertical rotating, and trip shaft tilts for controlling mixing ware; The inner side-wall of mixing ware is provided with vertical flow-disturbing striped;
Titration and water injection unit, comprise titration apparatus 4 and injector 7, and titration apparatus 4 comprises titrating head, drop-burette, titration case and supercharging device, and titrating head is positioned at above mixing ware, and one end of drop-burette is connected with titrating head, the other end extend into titration lower box part; Supercharging device comprises pressure inlet, soft rubber ball, booster rod, and soft rubber ball sealing arranges on pressure inlet, and booster rod is connected with soft rubber ball, and supercharging device controls boosting in titration case by soft rubber ball and makes medicament instillation mixing ware in titration case; Injector 7 comprises water tank, filler pipe, magnetic valve, and water tank is connected with filler pipe, and magnetic valve is located on filler pipe, and the top of mixing ware is located in the outlet of filler pipe;
Rinse unit, comprise syringe pipe, flushing pump and flush box, syringe pipe is located on the inner side-wall of housing 1, and flush box is connected with syringe pipe by flushing pump, when mixing ware turn to specified location, syringe pipe aims at the opening of mixing ware and the inner side-wall of flushing mixing ware;
Control temperature unit, comprise the oblique blast pipe stretched in housing 1, the gas blower be connected with blast pipe, the airheater that is connected with gas blower, the exhaust duct at housing 1 top is connected with airheater, be provided with and air filter in the air inlet of airheater, there is in airheater bending heating tube, outside heating tube, be arranged with electrical heating wire;
Control unit is electrically connected with mixed cell, titration and water injection unit, flushing unit, control temperature unit, and controls the preparation that each unit matching completes polycarboxylate water-reducer respectively.
Due to said system, controlled by the unified of Controlling System, the preparation of accurate control water reducer, water reducer can be prepared fast, cooperatively interact between unit in system and effectively can improve the preparation efficiency of equipment, the preparation of water reducer is reached and meets imposing a condition of production technique, links prepared by the effective and accurate water reducer controlling water reducer, the quality of the water reducer that effective raising prepares, accurately controls the processing condition of links prepared by water reducer; Housing 1 unit and unit are reasonably arranged in pairs or groups, the life-span of effective raising equipment and output, can take into account the quality of water reducer simultaneously.
specific embodiment 3
Control method according to the Controlling System of a kind of intelligent polycarboxylate water-reducer reactor of embodiment 2:
Step 1: supercharging in titration case also adds the medicament prepared required for polycarboxylate water-reducer with the speed of 3-5ml/s respectively in mixing ware in mixing ware; Control injector 7 to add water in mixing ware with poring over of 4.5-7ml/s;
Step 2:MCU controls drive axis and drives that mixing ware take 60-80r/min as velocity of rotation, 1-1.5min is cycle reciprocating rotation, makes the uniform liquid in mixing ware; Air heating to 26-31 DEG C, then enters in housing 1 with the speed of 3.5-5m/s through gas blower and blast pipe by airheater, and rotates along housing 1 inner side-wall;
Step 3: after mixing ware rotates 30-45min, MCU controls mixing ware with the speed of 10-12r/min upset 120-125 degree by trip shaft, and the minimizing agent prepared in mixing ware is poured in water reducer groove 3, reduce agent and be discharged to housing 1 outside along the pipeline that water reducer groove 3 connects;
Step 4: trip shaft again overturns and makes the opening of mixing ware relative with the syringe pipe be located on housing 1 inner side-wall, the flushing pump water extracted in flush box sentences the inner side-wall 3-5min of the speed of 5-8m/s, the flow cleaning mixing ware of 50-60ml/s from syringe pipe;
Step 5: after having rinsed, closes flushing pump 1-1.5min, and MCU controls mixing ware, and with the speed of 20-22r/min, by mixing ware, Open Side Down that whipping 2-3min mixes ware to dry;
Step 6:MCU controls trip shaft, with the speed of 18-20r/min, mixing ware is turn to starting position.
Owing to have employed aforesaid method, titration apparatus 4 can be quantitative adds medicament in mixing ware, this medicament add the control that speed can be conducive to realizing titer; The medicament ratio added is made to meet the preparation needs of polycarboxylate water-reducer, mix ware reciprocating rotation by the biochemical reaction of abundant for medicament hybrid concurrency with obtained polycarboxylate water-reducer, each medicine component Homogeneous phase mixing is made to improve the efficiency of chemical reaction, and then improve preparation time and the preparation quality of water reducer, flushing arrangement 5 rinses mixing ware, can remain by medicament in less mixing ware, prevent the preparation of water reducer in the water reducer that remains or other medicaments impact mixing ware.Dry mixing ware simultaneously, further can reduce remaining in mixing ware, improve the quality of water reducer, avoid the waste of medicament.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (9)
1. an intelligent polycarboxylate water-reducer reactor, is characterized in that, comprises housing, mixing device, the temperature regulating device for the temperature in adjustment housings, titration apparatus, controller, injector;
Mixing device is located in housing, this mixing device comprises the mixing ware of tubular of horizontal anchor, upper opening, the bottom of mixing ware is provided with rotation axis, anchor is provided with trip shaft and transmission shaft, transmission shaft and rotation axis thread fit make to mix ware vertical rotating, and trip shaft tilts for controlling mixing ware;
Tiltedly be provided with water reducer groove in below at mixing device, water reducer groove is connected to hull outside by pipeline, overturns water reducer to pour into reduce in agent groove and discharge through this pipeline in mixing ware;
Titration apparatus is used for annotating in mixing ware the medicament prepared needed for polycarboxylate water-reducer;
Controller controls the preparation that mixing device, flushing arrangement, temperature regulating device and titration apparatus have coordinated polycarboxylate water-reducer respectively.
2. intelligent polycarboxylate water-reducer reactor according to claim 1, it is characterized in that, also comprise flushing arrangement, this flushing arrangement comprises syringe pipe, flushing pump and flush box, syringe pipe is located on the inner side-wall of housing, flush box is connected with syringe pipe by flushing pump, and when mixing ware turn to specified location, syringe pipe aims at the opening of mixing ware and the inner side-wall of flushing mixing ware.
3. intelligent polycarboxylate water-reducer reactor according to claim 1, it is characterized in that, described temperature regulating device comprises the oblique blast pipe stretched in housing, the gas blower be connected with blast pipe, the airheater that is connected with gas blower, be provided with exhaust duct in case top, exhaust duct is connected with airheater.
4. intelligent polycarboxylate water-reducer reactor according to claim 3, is characterized in that, the air inlet of airheater is provided with air filter, have bending heating tube, be arranged with electrical heating wire outside heating tube in airheater.
5. intelligent polycarboxylate water-reducer reactor according to claim 1, it is characterized in that, described titration apparatus comprises titrating head, drop-burette, titration case and supercharging device, titrating head is positioned at above mixing ware, titration case is connected with titrating head by drop-burette, and supercharging device controls boosting in titration case and makes medicament instillation mixing ware in titration case.
6. intelligent polycarboxylate water-reducer reactor according to claim 5, is characterized in that, one end of drop-burette is connected with titrating head, the other end extend into titration lower box part; Supercharging device comprises pressure inlet, soft rubber ball, booster rod, and soft rubber ball sealing arranges on pressure inlet, and booster rod is connected with soft rubber ball, is elevated this soft rubber ball and medicament is added drop-wise in mixing ware.
7. intelligent polycarboxylate water-reducer reactor according to claim 1, it is characterized in that, described housing bottom is provided with water shoot, and housing comprises preservative coat, thermal insulation layer and resistance to compression layer; Preservative coat is the graphite linings of 1.5-2mm; Thermal insulation layer adopts thermal conductivity to be the material of 0.14-0.15, and its thickness is 8-9.5mm; Resistance to compression layer adopts titanium steel material, and its thickness is 2-2.5mm.
8. intelligent polycarboxylate water-reducer reactor according to claim 1, it is characterized in that, controller comprises MCU, keyboard, indicating meter, storer, communicator, warning howler.
9. the intelligent polycarboxylate water-reducer reactor according to any one of claim 1-8, it is characterized in that, this Controlling System comprises:
Control unit, comprises MCU and connects keyboard, indicating meter, storer, communicator, the warning howler of MCU respectively;
Housing unit, comprises housing, and the top of housing is provided with on exhaust duct, inner side-wall and is connected with water reducer groove, bottom is provided with water shoot, and reduce agent groove and be communicated with hull outside by pipeline, housing comprises preservative coat, thermal insulation layer and resistance to compression layer; Preservative coat is the graphite linings of 1.8mm; Thermal insulation layer adopts thermal conductivity to be the material of 0.14, and its thickness is 8.5mm; Resistance to compression layer adopts titanium steel material, and its thickness is 12mm;
Mixed cell, comprise some mixing devices, mixing device comprises the mixing ware of tubular of horizontal anchor in housing, upper opening, the bottom of mixing ware is provided with rotation axis, anchor is provided with trip shaft and transmission shaft, transmission shaft and rotation axis thread fit make to mix ware vertical rotating, and trip shaft tilts for controlling mixing ware; The inner side-wall of mixing ware is provided with vertical flow-disturbing striped;
Titration and water injection unit, comprise titration apparatus and injector, and titration apparatus comprises titrating head, drop-burette, titration case and supercharging device, and titrating head is positioned at above mixing ware, and one end of drop-burette is connected with titrating head, the other end extend into titration lower box part; Supercharging device comprises pressure inlet, soft rubber ball, booster rod, and soft rubber ball sealing arranges on pressure inlet, and booster rod is connected with soft rubber ball, and supercharging device controls boosting in titration case by soft rubber ball and makes medicament instillation mixing ware in titration case; Injector comprises water tank, filler pipe, magnetic valve, and water tank is connected with filler pipe, and magnetic valve is located on filler pipe, and the top of mixing ware is located in the outlet of filler pipe;
Rinse unit, comprise syringe pipe, flushing pump and flush box, syringe pipe is located on the inner side-wall of housing, and flush box is connected with syringe pipe by flushing pump, when mixing ware turn to specified location, syringe pipe aims at the opening of mixing ware and the inner side-wall of flushing mixing ware;
Control temperature unit, comprise the oblique blast pipe stretched in housing, the gas blower be connected with blast pipe, the airheater that is connected with gas blower, the exhaust duct of case top is connected with airheater, be provided with and air filter in the air inlet of airheater, there is in airheater bending heating tube, outside heating tube, be arranged with electrical heating wire;
Control unit is electrically connected with mixed cell, titration and water injection unit, flushing unit, control temperature unit, and controls the preparation that each unit matching completes polycarboxylate water-reducer respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520967000.9U CN205188143U (en) | 2015-11-30 | 2015-11-30 | Intelligence polycarboxylate water reducing agent reation kettle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520967000.9U CN205188143U (en) | 2015-11-30 | 2015-11-30 | Intelligence polycarboxylate water reducing agent reation kettle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105776936A (en) * | 2015-11-30 | 2016-07-20 | 成都德善能科技有限公司 | Intelligent polycarboxylate superplasticizer reaction kettle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105776936A (en) * | 2015-11-30 | 2016-07-20 | 成都德善能科技有限公司 | Intelligent polycarboxylate superplasticizer reaction kettle |
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Inventor after: Pan Jianjun Inventor before: Li Yan |
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Effective date of registration: 20160811 Address after: Zazo Town Industrial Park in Guizhou city of Guiyang province Xiuwen County 550299 (Xiuwen County Zazo Town Village three yuan) Patentee after: Guizhou Kejian Building Material Co.,Ltd. Address before: 610000 Chengdu City, Wuhou District Province, the South Ring Road, No. two, No. 1, No. 1, floor 31, No. 5 Patentee before: CHENGDU DESHANNENG TECHNOLOGY Co.,Ltd. |
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