CN205182583U - Feeder apparatus is thrown to automatic medicament of integration - Google Patents

Feeder apparatus is thrown to automatic medicament of integration Download PDF

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CN205182583U
CN205182583U CN201520950941.1U CN201520950941U CN205182583U CN 205182583 U CN205182583 U CN 205182583U CN 201520950941 U CN201520950941 U CN 201520950941U CN 205182583 U CN205182583 U CN 205182583U
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box
metering
water
metering box
medicine
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张进
陈刚
吴银
董凯
徐元宝
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NANJING CLP ENVIRONMENTAL PROTECTION ENGINEERING Co Ltd
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NANJING CLP ENVIRONMENTAL PROTECTION ENGINEERING Co Ltd
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Abstract

一种一体化自动药剂投加装置,包括依次连接的药剂溶液箱(1)、计量箱(2),药剂溶液箱(1)、计量箱内均设有搅拌装置(4)、计量箱通过管道和过滤器再接计量泵后输出;除盐水或工业水接口(13)接计量箱(2)的进水口。本实用新型实现了药液配置指标的稳定,保证水处理设备的稳定运行;降低运行风险和成本,提高工作效率和经济效益。

An integrated automatic medicament dosing device, comprising a medicament solution box (1) and a metering box (2) connected in sequence, each of the medicament solution box (1) and the metering box is provided with a stirring device (4), and the metering box passes through a pipeline And the filter is then connected to the metering pump for output; the desalted water or industrial water interface (13) is connected to the water inlet of the metering box (2). The utility model realizes the stability of the liquid medicine configuration index, ensures the stable operation of the water treatment equipment, reduces the operation risk and cost, and improves the work efficiency and economic benefits.

Description

一种一体化自动药剂投加装置An integrated automatic drug dosing device

技术领域technical field

本实用新型涉及一种新型一体化自动药剂投加装置,可广泛应用石油化工、医药、电子、电力等水处理药剂投加装置。The utility model relates to a novel integrated automatic chemical dosing device, which can be widely used in petrochemical, pharmaceutical, electronic, electric power and other water treatment chemical dosing devices.

背景技术Background technique

我国工业领域发展迅速,对水资源的需求和依赖日夜趋紧,为此,国家大力支持和发展水资源的预处理、再生回用等技术,其中,工业水处理技术得到了较大的发展和推广应用。工业水处理系统中,加药系统对整个后续工艺系统来说至关重要,根据系统各处理要求的不同,设置阻垢剂、杀菌剂、凝聚剂、再生剂等统称为“加药装置”,不同样品有不同的形态,分为液态和固态。常用的加药装置人工调节加药量及浓度,人工根据水质投加药品,这种形式极大的浪费了人工且要求投加无法做到准确及时,新型一体化自动药剂投加装置可以做到:①自动配比药液,根据药剂溶液箱内的水位自动添加相应的药剂(或直接添加液态药剂),配置高浓度的药液;②自动稀释投加药品,根据计量箱内液位,自留添加相应的溶液进行稀释;③可以根据水质状况自动投加药剂量,计量泵变频控制投加需要的药量。减少人工,实现自动化功能。my country's industrial field is developing rapidly, and the demand and dependence on water resources are getting tighter day and night. For this reason, the state vigorously supports and develops technologies such as pretreatment and regeneration of water resources. Among them, industrial water treatment technology has been greatly developed and promoted. Promote apps. In the industrial water treatment system, the dosing system is very important to the entire follow-up process system. According to the different processing requirements of the system, the setting of scale inhibitors, bactericides, coagulants, regenerants, etc. are collectively referred to as "dosing devices". Different samples have different forms, divided into liquid and solid. Commonly used dosing devices manually adjust the dosing amount and concentration, and manually add medicines according to the water quality. This form greatly wastes manpower and requires that the dosing cannot be accurate and timely. The new integrated automatic dosing device can do it : ①Automatic proportioning of medicine solution, automatically add corresponding medicine (or directly add liquid medicine) according to the water level in the medicine solution tank, and configure high-concentration medicine solution; ②Automatically dilute and add medicine, according to the liquid level in the metering box, automatically Leave to add the corresponding solution for dilution; ③The dosage can be automatically dosed according to the water quality, and the metering pump can be controlled by frequency conversion to add the required dosage. Reduce labor and realize automation functions.

实用新型内容Utility model content

本实用新型目的是:提出一种新型一体化自动药剂投加装置,实现药液配置指标的稳定,保证水处理设备的稳定运行;提高工作效率和经济效益;具有药剂在药剂溶液箱内配置饱和溶液进行搅拌预处理的功能,根据所需药品的浓度计算计量箱内一定水量下需要进多少的饱和药液,计量箱内药液搅拌均匀后通过计量泵对需加药的管道进行药品添加。The purpose of this utility model is: to propose a new type of integrated automatic medicament dosing device, realize the stability of the liquid medicine configuration index, ensure the stable operation of the water treatment equipment; improve work efficiency and economic benefits; The function of stirring and pretreatment of the solution. According to the concentration of the required drug, calculate how much saturated liquid medicine needs to be fed under a certain amount of water in the metering box. After the liquid in the metering box is stirred evenly, the drug is added to the pipeline to be added by the metering pump.

本实用新型的技术解决方案:一种一体化自动药剂投加装置,包括依次连接的药剂溶液箱(1)、计量箱(2),药剂溶液箱(1)、计量箱内均设有搅拌装置(4)、计量箱通过管道和过滤器再接计量泵后输出;除盐水或工业水接口(13)接计量箱(2)的进水口。即药液配置后由计量泵后输出到水处理应用单元。The technical solution of the utility model: an integrated automatic medicament dosing device, including a medicament solution box (1) and a metering box (2) connected in sequence, and a stirring device is provided in the medicament solution box (1) and the metering box (4), the metering box is output after being connected to the metering pump through a pipeline and a filter; the desalted water or industrial water interface (13) is connected to the water inlet of the metering box (2). That is, after the liquid medicine is configured, it is output to the water treatment application unit by the metering pump.

进一步,所述的药剂溶液箱(1)及计量箱(2)为圆柱状结构或方形(方形的药剂溶液箱、计量箱可以做一个长方形整体,中间做间隔即可),其直径为DN500mm至DN3000mm,有效高度(不含支腿、基础等)为500mm至3000mm,具体尺寸可根据需要及场地限制选择,药剂溶液箱(1)及计量箱(2)数量根据实际情况选定,数量n≥1,每台药剂溶液箱(1)及计量箱(2)选用材质为不锈钢管或碳钢或碳钢衬胶,每台设备开有人孔(12)、液位计接口、除盐水或工业水接口(13)、排污口等,每台计量箱配备一台搅拌装置(4)及一台液位计(10)。Further, the medicine solution box (1) and the metering box (2) are cylindrical or square (the square medicine solution box and the metering box can be made into a rectangular whole, with a gap in the middle), with a diameter of DN500mm to DN3000mm, the effective height (excluding outriggers, foundation, etc.) is 500mm to 3000mm, the specific size can be selected according to the needs and site restrictions, the quantity of the chemical solution box (1) and the metering box (2) is selected according to the actual situation, and the number n≥ 1. Each chemical solution box (1) and metering box (2) are made of stainless steel pipe or carbon steel or carbon steel rubber lining, and each equipment has a manhole (12), liquid level gauge interface, desalted water or industrial water Interface (13), sewage outlet, etc., each metering box is equipped with a stirring device (4) and a liquid level gauge (10).

进一步,计量泵(3)型号和数量根据实际情况选定,数量n≥1,计量泵入口管道配有Y型过滤器(11),出口管道配套安全阀(6)及缓冲罐(5),配件型号根据实际加药量确定。Further, the type and quantity of the metering pump (3) are selected according to the actual situation, the quantity n≥1, the inlet pipeline of the metering pump is equipped with a Y-type filter (11), and the outlet pipeline is equipped with a safety valve (6) and a buffer tank (5), The accessory model is determined according to the actual dosage.

进一步,计量泵(3)、搅拌装置(4)、自动阀门等,动力电缆布置在电器柜(7)中,控制电缆及计量泵(3)变频器布置在程控柜(8)中。Further, the metering pump (3), stirring device (4), automatic valve, etc., power cables are arranged in the electrical cabinet (7), and the control cables and metering pump (3) frequency converter are arranged in the program control cabinet (8).

本实用新型装置通过药剂在药剂溶液箱内配置饱和溶液进行搅拌预处理,搅拌均匀的药液通过自流或泵提的方式进入计量箱进一步稀释为合适浓度的药品,根据所需药品的浓度计算计量箱内一定水量下需要进多少的饱和药液,计量箱内药液搅拌均匀后通过计量泵对需加药的管道进行药品添加。The device of the utility model uses medicaments to prepare a saturated solution in the medicament solution box for stirring pretreatment, and the uniformly stirred medicine solution enters the metering box through self-flow or pumping to further dilute it into a medicine with a suitable concentration, and calculates and measures according to the concentration of the required medicine. How much saturated liquid medicine needs to be fed under a certain amount of water in the tank, after the liquid medicine in the metering tank is stirred evenly, the medicine is added to the pipeline to be added through the metering pump.

本实用新型加药装置药剂溶液箱、计量箱选用形式可以为圆柱型或者方形(方形的药剂溶液箱、计量箱可以做一个长方形整体,中间做间隔即可),药剂溶液箱及计量箱数量根据实际情况选定,数量n≥1;每台药剂溶液箱及计量箱配备液位计及搅拌装置,每台药剂溶液箱及计量箱直径可以为DN500mm至DN3000mm,有效高度(不含支腿、基础等)为500mm至3000mm,具体尺寸可根据需要及场地限制选择。计量泵型号和数量根据实际情况选定,数量n≥1,每台计量泵出口配套安全阀及缓冲罐;该加药装置同时配备所需的电器柜及程控柜,集成所有动力设备及自动阀门的动力控制及程控系统。The medicament solution box and metering box of the utility model dosing device can be selected in a cylindrical or square form (the square medicament solution box and the metering box can be made into a rectangular whole with an interval in the middle). The actual situation is selected, the number n≥1; each chemical solution tank and metering box is equipped with a liquid level gauge and a stirring device, and the diameter of each chemical solution tank and metering box can be DN500mm to DN3000mm, and the effective height (excluding legs, foundation etc.) from 500mm to 3000mm, the specific size can be selected according to the needs and site restrictions. The type and quantity of the metering pump are selected according to the actual situation, the quantity n≥1, each metering pump outlet is equipped with a safety valve and a buffer tank; the dosing device is also equipped with the required electrical cabinet and program control cabinet, integrating all power equipment and automatic valves power control and program control system.

本实用新型有益效果:(1)实现了药液配置指标的稳定,保证水处理设备的稳定运行;(2)降低运行风险和成本,提高工作效率和经济效益;(3)减少了人工操作,解决了水处理项目中实现自动加药难的问题;(4)该套加药装置设计简单,占地面积小,控制方式简单。The beneficial effects of the utility model: (1) realize the stability of the liquid medicine configuration index, ensure the stable operation of the water treatment equipment; (2) reduce the operation risk and cost, improve the work efficiency and economic benefits; (3) reduce the manual operation, The problem of difficulty in automatic dosing in water treatment projects is solved; (4) the set of dosing device is simple in design, small in floor area, and simple in control mode.

附图说明Description of drawings

图1为本实用新型一体化自动药剂投加装置示意图。Fig. 1 is a schematic diagram of the integrated automatic medicament dosing device of the present invention.

具体实施方式detailed description

下面结合附图对本实用新型装置作进一步说明。Below in conjunction with accompanying drawing, device of the present utility model is further described.

本实用新型的具体实施方法:一种一体化自动药剂投加装置,其结构如图1所示,由药剂溶液箱(1)、计量箱(2)、计量泵(3)、搅拌装置(4)、缓冲罐(5)、安全阀(6)、电器柜(7)、程控柜(8)和爬梯(9)、液位计(10)、Y型过滤器(11)、人孔(12)、除盐水或工业水接口(13)及相关阀门管道组成。Concrete implementation method of the present utility model: an integrated automatic medicament dosing device, its structure is shown in Figure 1, consists of medicament solution box (1), metering box (2), metering pump (3), stirring device (4 ), buffer tank (5), safety valve (6), electrical cabinet (7), program control cabinet (8) and ladder (9), liquid level gauge (10), Y-type filter (11), manhole (12 ), desalted water or industrial water interface (13) and related valves and pipelines.

药剂溶液箱(1)及计量箱(2)由碳钢板卷成筒体与两块圆形板焊接而成,设备本体直径1.2m,设备高度1.6m;上部圆形板开有DN400人孔(12)、DN50的除盐水或工业水接口(13)及DN32的排气口;箱体侧边上下各开有DN25的接口,接1.5m的磁翻板液位计;设备内部可以选择衬胶或涂有环氧树脂。The chemical solution box (1) and the metering box (2) are made of carbon steel rolled into a cylinder and welded with two circular plates. The diameter of the equipment body is 1.2m, and the height of the equipment is 1.6m; the upper circular plate has a DN400 manhole ( 12), DN50 desalted water or industrial water interface (13) and DN32 exhaust port; there are DN25 interfaces on the upper and lower sides of the box body, connected to a 1.5m magnetic flap liquid level gauge; rubber lining can be selected inside the equipment Or coated with epoxy resin.

加药装置设备排列为一个整体,药剂溶液箱(1)配有爬梯(9)并就位在标高1.8m的平台上,方便添加药剂。根据实际使用需要,根据控制电脑的程序中设置的药剂溶液箱(1)进水液位,在液位计(10)显示值低于进水的设置液位0.2m时,除盐水或工业水接口(13)的阀门自动开启,直至液位计(10)显示值达到进水设置的最高液位1.4m,除盐水或工业水接口(13)的阀门自动关闭,关闭的同时药剂溶液箱(1)自带的搅拌装置(4)自动启动,之后可以根据配置药液的浓度10%~40%添加药剂。The equipment of the dosing device is arranged as a whole, and the medicine solution box (1) is equipped with a ladder (9) and is positioned on a platform with an elevation of 1.8m, which is convenient for adding medicine. According to actual use needs, according to the water inlet level of the chemical solution tank (1) set in the program of the control computer, when the liquid level gauge (10) shows a value 0.2m lower than the set water level of the water inlet, demineralized water or industrial water The valve of the interface (13) is automatically opened until the display value of the liquid level gauge (10) reaches the maximum liquid level of 1.4m set by the water inlet, and the valve of the desalted water or industrial water interface (13) is automatically closed, and at the same time the chemical solution tank ( 1) The built-in stirring device (4) starts automatically, and then the medicine can be added according to the concentration of the prepared medicine solution at 10% to 40%.

当药剂溶液箱(1)内药液高于使用液位的最低设置值0.2且计量箱(2)内药液液位低于使用的最低设置值0.2m时,计量箱(2)的除盐水或工业水接口(13)阀门自动打开进水至设置的最高进水液位1.4m,启动搅拌装置(4),同时药剂溶液箱(1)与计量箱(2)之间的阀门自动打开进药,根据计量箱(2)设置的药液浓度2%~5%,进水量程控系统自动判断控制阀门自动打开的时间控制药剂溶液箱(1)下降的液位高度。When the liquid medicine in the medicine solution tank (1) is higher than the lowest setting value of the liquid level by 0.2 and the liquid level of the liquid medicine in the metering box (2) is lower than the lowest setting value of 0.2m, the desalted water in the metering box (2) Or the valve of the industrial water interface (13) automatically opens the water inlet to the set maximum water inlet level of 1.4m, starts the stirring device (4), and at the same time the valve between the chemical solution tank (1) and the metering tank (2) automatically opens to enter Medicine, according to the medicine solution concentration 2%~5% that metering box (2) is set, the water intake program control system automatically judges the time that the control valve automatically opens to control the liquid level height that medicine solution box (1) descends.

当计量箱(1)内药液高于使用液位的最低设置值0.2m,系统需要加药时,计量箱(1)出液阀门自动打开,同时启动计量泵(3)(计量泵选用量程0~1200L/h),同时程控系统根据加药后的水质情况,通过变频调节加药量试水质指标在设置值范围内,当计量箱(1)内药液低于使用液位的最低设置值0.2m,计量箱(1)出液阀门自动关闭,备用计量箱(1)出液阀门自动打开,Y型过滤器(11)安装在计量泵(3)进口管道上,用于过滤固体杂质。When the liquid medicine in the metering box (1) is 0.2m higher than the minimum set value of the liquid level used, and the system needs to add medicine, the liquid outlet valve of the metering box (1) will automatically open, and the metering pump (3) will be started at the same time (the measuring range of the metering pump is selected) 0~1200L/h), at the same time, according to the water quality after dosing, the program control system adjusts the dosing amount through frequency conversion to test that the water quality index is within the set value range. The value is 0.2m, the liquid outlet valve of the metering box (1) is automatically closed, the liquid outlet valve of the spare metering box (1) is automatically opened, and the Y-type filter (11) is installed on the inlet pipe of the metering pump (3) to filter solid impurities .

设置一套程控系统,能够达到以下功能:加药装置设备排列为一个整体,药剂溶液箱(1)配有爬梯(9),方便添加固体或液体药剂。根据实际使用需要,根据控制电脑的程序中设置的药剂溶液箱(1)进水液位,在液位计(10)显示值低于进水的设置液位0.2m时,除盐水或工业水接口(13)的阀门自动开启,直至液位计(10)显示值达到进水设置的最高液位1.4m,除盐水或工业水接口(13)的阀门自动关闭,关闭的同时药剂溶液箱(1)自带的搅拌装置(4)自动启动,之后可以根据配置药液的浓度添加药剂。A set of program control system is set up to achieve the following functions: the dosing device is arranged as a whole, and the medicine solution box (1) is equipped with a ladder (9) to facilitate the addition of solid or liquid medicine. According to actual use needs, according to the water inlet level of the chemical solution tank (1) set in the program of the control computer, when the liquid level gauge (10) shows a value 0.2m lower than the set water level of the water inlet, demineralized water or industrial water The valve of the interface (13) is automatically opened until the display value of the liquid level gauge (10) reaches the maximum liquid level of 1.4m set by the water inlet, and the valve of the desalted water or industrial water interface (13) is automatically closed, and at the same time the chemical solution tank ( 1) The built-in stirring device (4) starts automatically, and then the medicine can be added according to the concentration of the prepared medicine solution.

当药剂溶液箱(1)内药液高于使用液位的最低设置值0.2m且计量箱(2)内药液液位低于使用的最低设置值时0.2m,计量箱(2)的除盐水或工业水接口(13)阀门自动打开进水至设置的最高进水液位1.4m,启动搅拌装置(4),同时药剂溶液箱(1)与计量箱(2)之间的阀门自动打开进药,根据计量箱(2)设置的药液浓度范围2%~5%,进水量程控系统自动判断控制阀门自动打开的时间控制药剂溶液箱(1)下降的液位高度。When the liquid medicine in the medicine solution box (1) is 0.2m higher than the minimum set value of the liquid level used and the liquid level of the liquid medicine in the metering box (2) is lower than the minimum set value of 0.2m, the metering box (2) will The valve of the salt water or industrial water interface (13) automatically opens the water inlet to the set maximum water inlet level of 1.4m, starts the stirring device (4), and at the same time the valve between the chemical solution tank (1) and the metering tank (2) is automatically opened Feeding the medicine, according to the concentration range of the medicine solution set by the metering box (2) is 2% to 5%, the water intake program control system automatically judges the time when the control valve is automatically opened to control the liquid level height of the medicine solution box (1).

当计量箱(1)内药液高于使用液位的最低设置值0.2m,系统需要加药时,计量箱(1)出液阀门自动打开,同时启动计量泵(3)(计量泵选用量程0~1200L/h),同时程控系统根据加药后的水质情况,通过变频调节加药量试水质指标在设置值范围内,当计量箱(1)内药液低于使用液位的最低设置值,计量箱(1)出液阀门自动关闭,备用计量箱(1)出液阀门自动打开,Y型过滤器(11)安装在计量泵(1)进口管道上,用于过滤固体杂质。When the liquid medicine in the metering box (1) is 0.2m higher than the minimum set value of the liquid level used, and the system needs to add medicine, the liquid outlet valve of the metering box (1) will automatically open, and the metering pump (3) will be started at the same time (the measuring range of the metering pump is selected) 0~1200L/h), at the same time, according to the water quality after dosing, the program control system adjusts the dosing amount through frequency conversion to test that the water quality index is within the set value range. value, the outlet valve of the metering box (1) is automatically closed, the outlet valve of the spare metering box (1) is automatically opened, and the Y-type filter (11) is installed on the inlet pipe of the metering pump (1) to filter solid impurities.

以上所述仅是本实用新型的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made. Retouching should also be regarded as the scope of protection of the present utility model.

Claims (5)

1.一种一体化自动药剂投加装置,其特征是包括依次连接的药剂溶液箱(1)、计量箱(2),药剂溶液箱(1)、计量箱内均设有搅拌装置(4)、计量箱通过管道和过滤器再接计量泵后输出;除盐水或工业水接口(13)接计量箱(2)的进水口。 1. An integrated automatic drug dosing device, which is characterized in that it includes a drug solution box (1) and a metering box (2) connected in sequence, and a stirring device (4) is provided in the drug solution box (1) and the metering box 1. The metering box is output after being connected to the metering pump through pipes and filters; the desalted water or industrial water interface (13) is connected to the water inlet of the metering box (2). 2.根据权利要求1所述的自动药剂投加装置,其特征是所述的药剂溶液箱(1)及计量箱(2)为圆柱状结构,其直径为DN500mm至DN3000mm,高度为500mm至3000mm。 2. The automatic medicament dosing device according to claim 1, characterized in that the medicament solution box (1) and the metering box (2) are cylindrical structures with a diameter of DN500mm to DN3000mm and a height of 500mm to 3000mm . 3.根据权利要求1所述的自动药剂投加装置,其特征是计量泵入口管道配有Y型过滤器(11)。 3. The automatic medicament dosing device according to claim 1, characterized in that the inlet pipe of the metering pump is equipped with a Y-shaped filter (11). 4.根据权利要求1所述的自动药剂投加装置,其特征是计量泵接出口管道配套安全阀(6)及缓冲罐(5)。 4. The automatic chemical dosing device according to claim 1, characterized in that the outlet pipeline of the metering pump is equipped with a safety valve (6) and a buffer tank (5). 5.根据权利要求1所述的自动药剂投加装置,其特征是每台药剂溶液箱(1)、计量箱(2)开有人孔(12),并配备搅拌装置(4)及液位计(10)。 5. The automatic medicament dosing device according to claim 1, characterized in that each medicament solution box (1) and metering box (2) has a manhole (12), and is equipped with a stirring device (4) and a liquid level gauge (10).
CN201520950941.1U 2015-11-25 2015-11-25 Feeder apparatus is thrown to automatic medicament of integration Expired - Lifetime CN205182583U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106197601A (en) * 2016-08-30 2016-12-07 成都润兴消毒药业有限公司 Tandem type dissolves measuring equipment
CN106563384A (en) * 2016-11-14 2017-04-19 咸阳东方雨虹建筑材料有限公司 Automatic sterilization spray device for emulsion tank
CN107051314A (en) * 2017-04-13 2017-08-18 中云智慧(北京)科技有限公司 Dispensing system and vehicle cleaning and disinfecting device
CN114534560A (en) * 2022-02-24 2022-05-27 西安热工研究院有限公司 Medicine adding system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106197601A (en) * 2016-08-30 2016-12-07 成都润兴消毒药业有限公司 Tandem type dissolves measuring equipment
CN106563384A (en) * 2016-11-14 2017-04-19 咸阳东方雨虹建筑材料有限公司 Automatic sterilization spray device for emulsion tank
CN107051314A (en) * 2017-04-13 2017-08-18 中云智慧(北京)科技有限公司 Dispensing system and vehicle cleaning and disinfecting device
CN114534560A (en) * 2022-02-24 2022-05-27 西安热工研究院有限公司 Medicine adding system

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