CN205179383U - Infrared energy -efficient heater of nanometer - Google Patents

Infrared energy -efficient heater of nanometer Download PDF

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Publication number
CN205179383U
CN205179383U CN201521064949.4U CN201521064949U CN205179383U CN 205179383 U CN205179383 U CN 205179383U CN 201521064949 U CN201521064949 U CN 201521064949U CN 205179383 U CN205179383 U CN 205179383U
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CN
China
Prior art keywords
heater
heating
heater body
heating chamber
heat
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Expired - Fee Related
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CN201521064949.4U
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Chinese (zh)
Inventor
张伯杨
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ZHEJIANG LEENY TECHNOLOGY Co Ltd
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ZHEJIANG LEENY TECHNOLOGY Co Ltd
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Priority to CN201521064949.4U priority Critical patent/CN205179383U/en
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Publication of CN205179383U publication Critical patent/CN205179383U/en
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Abstract

The utility model discloses an infrared energy -efficient heater of nanometer, including heater body, be provided with the heating chamber among the heater body, the specular reflection layer is set to heating intracavity wall, and all ring edge in heating chamber are around being provided with a plurality of infrared heating tubes that are close to the specular reflection layer. The utility model relates to a to have that efficiency of heat transfer height, heat scatter and disappear less, the heating heaies up fast, temperature control is accurate and the characteristics of convenient maintenance, can effectively reduce the energy consumption, reduces the exterior temperature of heater, solves the potential safety hazard of scald in the operation, promotion workshop environment travelling comfort.

Description

Nanometer infrared energy saving heater
Technical field
The utility model relates to a kind of heater of plastics electric heating melten gel equipment, is specially a kind of nanometer infrared energy saving heater.
Background technology
Need in the equipment of electric heating melten gel at injection molding machine, extruder, comminutor, inflation film manufacturing machine etc., all need to use heater by plastic melt, with the needs in satisfied processing.At present, existing heater structure is mainly in iron plate or stainless steel or cast iron to be got hole and embeds heating wire, and binding post is directly drawn in heating wire two ends, after work energising, obtain heating.With upper heater with iron plate or stainless steel or cast iron for heat transfer medium, after energising, heat-transfer medium temperature must first raise by heating wire institute caloric value, then transfer heat to contact transfer mode the barrel that is heated.
Find through use for many years, there is very large deficiency in the heater of above structure, it mainly comprises the following aspects:
1, the heater body be made up of iron plate or stainless steel or cast iron, its appearance more than 50% is directly exposed in air, the heat more than 50% is caused directly to distribute in atmosphere, not only cause a large amount of inessential energy consumptions, and high workshop temperature can be with, have a strong impact on operating environment, bring harmful effect to operator's health.
2, heater body external skin temperatures is high, substantially needs temperature consistent with barrel, there is serious potential safety hazard.
3, heater first heat heat transfer medium again by heat transfer to the cylindrical shell that is heated, heat transference efficiency is low, and programming rate is slow.
The heating wire of 4 heaters is embedded structure, cannot detachable maintaining, once partial destruction will cause whole heater to be scrapped, has had a strong impact on the useful life of heater.
5, due to heat transfer medium savings amount of heat, cause the thermal inertia of heater large, realization cannot precisely be lowered the temperature and the control that heats up fast, and it is unfavorable very greatly to bring to actual production.
Utility model content
For the problems referred to above, the utility model devises a kind of nanometer infrared energy saving heater, it has, and heat transference efficiency is high, heat loss is few, heat temperature raising is fast, temperature controls precisely and the feature of convenient for maintaining, effectively can reduce energy consumption, reduce the external skin temperatures of heater, solve the potential safety hazard of scalding in operation, amenity between lifting car.
For achieving the above object, the utility model is by the following technical solutions:
A kind of nanometer infrared energy saving heater, comprise heater body, be provided with heating chamber in heater body, it is characterized in that: described heating chamber inwall is arranged to specular layer, the periphery of heating chamber is surrounded with some infrared heating pipes near specular layer.
Further, above-mentioned infrared heating pipe is by being positioned at inner heating wire and heat-generating pipe outer wall is formed, and on heating wire and heat-generating pipe outer wall, high temperature plating has nano-scale carbon silicon crystal.
Further, above-mentioned infrared heating pipe two ends are connected with heater body by centring ring.
Further, above-mentioned heater body adopts heat-insulating material to form.
Further, above-mentioned heater body is combined by upper shell and lower house and forms, and the side of upper-lower casing is movably hinged, and the opposite side of upper-lower casing is connected together by buckle.
Further, above-mentioned infrared heating pipe is provided with protection network in the inner side of heating chamber.
Further, be provided with the wind inlet channel and wind output channel that are communicated with extraneous and heating chamber inside in above-mentioned heater body, wind inlet channel is wherein connected with extraneous blower fan.
Further, the air inlet of above-mentioned wind inlet channel and the exhaust outlet of wind output channel lay respectively at the not homonymy of heater body.
Further, above-mentioned heater body outer setting has control terminal box, and the box portion outside of terminal box is provided with loose air port.
Further, above-mentioned heating chamber is circular.
The utility model adopts the infrared heating pipe of nano-scale carbon silicon crystal high temperature plating knot directly to carry out radiation heating to the heated body in heating chamber, without the need to carrying out contact heat transfer by heat transmission medium, has the advantages that heat transference efficiency is high, heat temperature raising is fast.
Simultaneously for increasing heat utilization ratio, reduce energy consumption, described heating chamber inwall is arranged to specular layer, and the infrared light that the infrared light of infrared heating pipe, heated body can be reflected and heat reflect again, realizes one-way radiation heating.
In addition, the heater body in the utility model adopts heat-insulating material to form, and not only effectively reduces heat loss, and can reduce the external skin temperatures of heater body, avoid Yin Gaowen and scald event occurs.In addition the body of heat-insulating material, avoids heater outwardly distribute heat, can not impact, can promote the comfortableness of operating environment to a certain extent while the inessential energy consumption of minimizing to operational environment.
Moreover, for the accurate control to heter temperature can be realized, in described heater body, be provided with the wind inlet channel and wind output channel that are communicated with extraneous and heating chamber inside.When heater body temperature exceedes design temperature, fan starting is lowered the temperature, when heater body temperature is reduced to below design temperature, blower fan stops, heater heats up heating again, and then ensure that heater body temperature relative constancy is in a setting district fixed, and reaches the accurate control of temperature, to meet the needs of actual production processing.
Accompanying drawing explanation
Fig. 1, perspective view of the present utility model;
The perspective view at Fig. 2, another visual angle of the utility model;
Perspective view not with protection network after Fig. 3, the utility model removal upper shell;
The planar structure cutaway view of Fig. 4, the utility model infrared heating pipe.
Embodiment
As Figure 1-4, a kind of nanometer infrared energy saving heater, comprises heater body 1, is provided with heating chamber 11 in heater body 1, described heating chamber 11 inwall is arranged to specular layer 111, and the periphery of heating chamber 11 is surrounded with some infrared heating pipes 2 near specular layer 111.
Above infrared heating pipe 2 is by being positioned at inner heating wire 21 and heat-generating pipe outer wall 22 is formed, and on heating wire 21 and heat-generating pipe 22 outer wall, high temperature plating has nano-scale carbon silicon crystal 23.
In above structure, adopting the infrared heating pipe 2 of nano-scale carbon silicon crystal 23 high temperature plating knot directly to carry out radiation heating to the heated body in heating chamber 11, without the need to carrying out contact heat transfer by heat transmission medium, having the advantages that heat transference efficiency is high, heat temperature raising is fast.
And the setting of heating chamber 11 inwall specular layer 111, the infrared light that the infrared light penetrated outside infrared heating pipe 2, heated body can be reflected and heat reflect again, realize one-way radiation heating, can not only heat utilization ratio be increased, and effectively can reduce energy consumption.At this, for the infrared light realizing as much as possible reflecting converges to the center of heating chamber 11, above heating chamber 11 is arranged to circle.
In addition, for consideration easy for installation, above infrared heating pipe 2 two ends are all connected with heater body 1 by the centring ring 3 of an annular, consider that infrared heating pipe 2 of the present utility model is provided with protection network 4 in the inner side of heating chamber 11 in order to avoid using central heated body to touch infrared heating pipe 2 and to damage simultaneously.
Described heater body 1 adopts heat-insulating material to form, and makes heater only in heating chamber 11, form hot environment, not only effectively reduces heat loss, and can reduce the external skin temperatures of heater body 1, avoid Yin Gaowen and scald event occurs.In addition the heater body 1 of heat-insulating material, avoids heater outwardly distribute heat, can not impact, can promote the comfortableness of operating environment to a certain extent while the inessential energy consumption of minimizing to operational environment.
And in practice, consider late maintaining problem, above heater body 1 is combined by upper shell 12 and lower house 13 and forms, and the side of upper-lower casing 12,13 is flexibly connected by articulated structure 121, and the opposite side of upper-lower casing 12,13 is connected together by buckle 131.In maintenance, by the releasing retrained by buckle 131, the articulated structure 121 of the relative opposite side of upper-lower casing 12,13 is opened completely, the replacement operation to inner infrared heating pipe 2 is carried out with this, not only easy to operate, most importantly the replaceability of infrared heating pipe 2 is achieved, avoid causing overall heater to scrap problem because of indivedual tubes breaks down, effectively can extend the useful life of heater.
Moreover, for the accurate control to heter temperature can be realized, be provided with the wind inlet channel 51 and wind output channel 52 that are communicated with extraneous and heating chamber 11 inside in described heater body 1, the air inlet of wind inlet channel 51 and the exhaust outlet 52 of wind output channel lay respectively at the not homonymy of heater body 1.Wind inlet channel 51 is connected with extraneous blower fan, and the inner outlet convex of wind inlet channel 51 also extend in heating chamber 11.
When heater body temperature exceedes design temperature, fan starting is dried by wind inlet channel 51 and is lowered the temperature in heating chamber 11, and discharged by the air exhaust passage of other side, this process is until when heater body temperature is reduced to below design temperature, and blower fan stops, and heater heats up heating again, by that analogy, can ensure that heater body temperature relative constancy is in a setting district fixed, to reach the accurate control of temperature, for meeting the needs of actual production processing.
Described heater body 1 outer setting has control terminal box 6; and in order to reduce the temperature controlling terminal box; the outside of terminal box is provided with loose air port 61, and the setting in loose air port 61 is lower to ensure the temperature controlled in terminal box 6, and the long-term security of protection back panel wiring post uses.
The above, it is only better embodiment of the present utility model, not any pro forma restriction is done to the utility model, every according to know-why of the present utility model to any simple modification made for any of the above embodiments, equivalent variations or modification, still belong in the scope of technical solutions of the utility model.

Claims (10)

1. a nanometer infrared energy saving heater, comprise heater body, be provided with heating chamber in heater body, it is characterized in that: described heating chamber inwall is arranged to specular layer, the periphery of heating chamber is surrounded with some infrared heating pipes near specular layer.
2. heater as claimed in claim 1, is characterized in that: described infrared heating pipe is by being positioned at inner heating wire and heat-generating pipe outer wall is formed, and on heating wire and heat-generating pipe outer wall, high temperature plating has nano-scale carbon silicon crystal.
3. heater as claimed in claim 1 or 2, is characterized in that: described infrared heating pipe two ends are connected with heater body by centring ring.
4. heater as claimed in claim 1 or 2, is characterized in that: described infrared heating pipe is provided with protection network in the inner side of heating chamber.
5. heater as claimed in claim 1, is characterized in that: described heater body adopts heat-insulating material to form.
6. the heater as described in claim 1 or 5, is characterized in that: described heater body is combined by upper shell and lower house and forms, and the side of upper-lower casing is movably hinged, and the opposite side of upper-lower casing is connected together by buckle.
7. the heater as described in claim 1 or 5, is characterized in that: be provided with the wind inlet channel and wind output channel that are communicated with extraneous and heating chamber inside in described heater body, wind inlet channel is wherein connected with extraneous blower fan.
8. heater as claimed in claim 7, is characterized in that: the air inlet of described wind inlet channel and the exhaust outlet of wind output channel lay respectively at the not homonymy of heater body.
9. the heater as described in claim 1 or 5, is characterized in that: described heater body outer setting has control terminal box, and the box portion outside of terminal box is provided with loose air port.
10. the heater as described in claim 1 or 5, is characterized in that: described heating chamber is for circular.
CN201521064949.4U 2015-12-21 2015-12-21 Infrared energy -efficient heater of nanometer Expired - Fee Related CN205179383U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521064949.4U CN205179383U (en) 2015-12-21 2015-12-21 Infrared energy -efficient heater of nanometer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521064949.4U CN205179383U (en) 2015-12-21 2015-12-21 Infrared energy -efficient heater of nanometer

Publications (1)

Publication Number Publication Date
CN205179383U true CN205179383U (en) 2016-04-20

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Family Applications (1)

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CN201521064949.4U Expired - Fee Related CN205179383U (en) 2015-12-21 2015-12-21 Infrared energy -efficient heater of nanometer

Country Status (1)

Country Link
CN (1) CN205179383U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106894408A (en) * 2017-02-13 2017-06-27 中圣科技(江苏)有限公司 A kind of efficient nano infrared energy-conserving low temperature hot-bar
CN107571473A (en) * 2017-09-10 2018-01-12 温州法斯特节能科技有限公司 Infrared radiation heater and preparation method thereof
CN111002549A (en) * 2019-12-31 2020-04-14 广东金米兄弟科技有限公司 Efficient low-carbon energy-saving heating ring
CN112848195A (en) * 2021-01-07 2021-05-28 石家庄新能力橡塑制品有限公司 XPE master slice production device with online thickness measuring function and working method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106894408A (en) * 2017-02-13 2017-06-27 中圣科技(江苏)有限公司 A kind of efficient nano infrared energy-conserving low temperature hot-bar
CN107571473A (en) * 2017-09-10 2018-01-12 温州法斯特节能科技有限公司 Infrared radiation heater and preparation method thereof
CN107571473B (en) * 2017-09-10 2019-07-30 温州法斯特节能科技有限公司 Infrared radiation heater and preparation method thereof
CN111002549A (en) * 2019-12-31 2020-04-14 广东金米兄弟科技有限公司 Efficient low-carbon energy-saving heating ring
CN112848195A (en) * 2021-01-07 2021-05-28 石家庄新能力橡塑制品有限公司 XPE master slice production device with online thickness measuring function and working method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160420

Termination date: 20161221

CF01 Termination of patent right due to non-payment of annual fee