CN205176610U - Building gypsum production is with air chute autonomous system - Google Patents
Building gypsum production is with air chute autonomous system Download PDFInfo
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- CN205176610U CN205176610U CN201520813739.4U CN201520813739U CN205176610U CN 205176610 U CN205176610 U CN 205176610U CN 201520813739 U CN201520813739 U CN 201520813739U CN 205176610 U CN205176610 U CN 205176610U
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- skewed slot
- chute
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- flow valve
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Abstract
The utility model discloses a building gypsum production is with air chute autonomous system, gypsum board production line powder process equipment for the technology includes X -Z air chute, material testing device, chute fan, electronic flow valve and switch board, the utility model discloses improve current air chute conveying system, material testing device has been increased on the air chute, can detect the condition of the interior material of chute, with the design that links of the electronic flow valve of the electronic air damper of chute fan and chute feed mouth, the automatic control device based on PLC has been designed, the condition through material in the material testing device detection chute, control the aperture of electronic air damper and electronic flow valve, realize the air chute and carried the automatic control according to the inventory, smooth unobstructed the going on that the guarantee material was carried, the material testing device design is a plurality of, one section distance of every sets up one, realize fault detection's accurate positioning function, reduce producers and controlled the degree of difficulty and work load, staff's repair time has been practiced thrift, and improves the production efficiency, reducing production cost.
Description
Technical field
The utility model relates to gypsum board production line flouring technology equipment, specifically a kind of plaster of Paris production air flume robot control system(RCS).
Background technology
Air flume has three large transportation characteristics: lightweight, low power consumption, and transport capacity is large, and therefore more and more industry of powder carry that needs is inclined to selection air flume as novel means of delivery.In my company's gesso delivery technology system, at use air flume, gesso is delivered in storage bin process by homogenizing storehouse.Find two large defects of skewed slot convey materials, first, because of material wash away, wearing and tearing occurs that skewed slot leaks out, leaks material phenomenon, the situations such as i.e. cold air chance high-temperature material condensation, caking cause skewed slot to be carried and block, especially in long distance delivery situation, the location of trouble spot needs the sectional investigation of staff, wastes the repair time to a great extent; Secondly, because need of production output needs irregularly adjustment, operational throughput also can change, and when operational throughput is large, needs to improve blower fan aperture, ensures mass transport Air Quantity Required; Operational throughput hour, need to reduce air door of fan aperture, avoid because air quantity is excessive, occur " flash " phenomenon, in the face of this kind of situation, operating personnel need walk up and down up and down, and operating difficulties also displays thereupon.
Along with the develop rapidly of science and technology, the application of automatic control technology in the every field of mankind's activity is more and more extensive, and its level has become the important indicator that a company produces and whether advanced science and technology is.Realizing skewed slot carries robotization and fault detect location also to become necessary in pneumatic conveying technique field, and this novel air skewed slot automatic control system is made to measure just for this reason.
Utility model content
For solving the technical matters of above-mentioned existence, the utility model provides a kind of plaster of Paris production air flume robot control system(RCS), when operational throughput changes, realizes the self regulating and control of air flume air quantity and the accurate location of malfunction monitoring point.
In order to realize above-mentioned utility model object, the technical solution adopted in the utility model is as follows:
A kind of plaster of Paris is produced and is used air flume robot control system(RCS), include X-Z air flume, material detection device, skewed slot blower fan, electric flow valve and switch board, described skewed slot blower fan is arranged at the top of X-Z air flume, described electric flow valve is arranged at the charging aperture of X-Z air flume, described material detection device is fixedly installed on the housing of X-Z air flume, automaton is provided with in described switch board, the electric adjustable air doors of described skewed slot blower fan and electric flow valve are connected by linkage control device and realize linking, the material detection signal of described material detection device, the coordinated signals signal input control cabinet respectively of skewed slot fan motor damper and electric flow valve, by Automated condtrol and the fault detect positioning function of the automaton control realization air flume conveying in switch board.
Described material detection device is set to multiple, and the distance every setting arranges one.
Described material detection device adopts TTC-100 material detection device, forced contact element is hanging pendulum type contact, in 0 °, 30 °, 60 ° angles after the contact installed vertically downward is subject to material effect, corresponding state is the controlling level h1 in skewed slot in material, skewed slot, the controlling level h2 in skewed slot.
In described switch board, automaton adopts modular siemens PLC series of PLC as control module, set the flow value of electric flow valve and the opening value of the electric adjustable air doors of corresponding skewed slot blower fan, PLC, according to the material signal of the material detection device detected, controls the air quantity of skewed slot blower fan and the inlet amount of air flume.
The utility model improves existing air flume induction system, air flume adds material detection device, the situation of material in skewed slot can be detected, the electric flow valve of the electric adjustable air doors of skewed slot blower fan and chute feed mouth is carried out interlock design, devise the automaton based on PLC, the situation of material in skewed slot is detected by material detection device, control the aperture of electric adjustable air doors and electric flow valve, achieve air flume conveying according to the automatic control of inventory, ensure that the unobstructed smoothly of mass transport carries out, material detection device design is multiple, one is arranged every a segment distance, realize the accurate positioning function of fault detect, decrease producers and control difficulty and workload, save the repair time of staff, improve production efficiency, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the utility model technology arrangement schematic diagram;
Fig. 2 is robot control system(RCS) input wires figure;
Fig. 3 is robot control system(RCS) output connection figure;
Fig. 4 is robot control system(RCS) process flow diagram.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
As Figure 1-4, this plaster of Paris is produced and is used air flume robot control system(RCS), include X-Z air flume 1, material detection device 2, skewed slot blower fan 3, electric flow valve 4 and switch board 5, described skewed slot blower fan 3 is arranged at the top of X-Z air flume 1, described electric flow valve 4 is arranged at the charging aperture of X-Z air flume 1, described material detection device 2 is fixedly installed on the housing of X-Z air flume 1, automaton is provided with in described switch board 5, the electric adjustable air doors of described skewed slot blower fan 3 and electric flow valve 4 are connected by linkage control device and realize linking, the material detection signal of described material detection device 2, the coordinated signals signal input control cabinet 5 respectively of skewed slot blower fan 3 electric adjustable air doors and electric flow valve 4, by Automated condtrol and the fault detect positioning function of the automaton control realization air flume conveying in switch board 5.
Described material detection device 2 is set to multiple, and the distance every setting arranges one.
Described material detection device 2 adopts TTC-100 material detection device, forced contact element is hanging pendulum type contact, in 0 °, 30 °, 60 ° angles after the contact installed vertically downward is subject to material effect, corresponding state is the controlling level h1 in skewed slot in material, skewed slot, the controlling level h2 in skewed slot.
In described switch board 5, automaton adopts modular siemens PLC series of PLC as control module, set the flow value of electric flow valve 4 and the opening value of the electric adjustable air doors of corresponding skewed slot blower fan 3, PLC, according to the material signal of the material detection device 2 detected, controls the air quantity of skewed slot blower fan 3 and the inlet amount of air flume.
The utility model is in concrete control procedure, described material detection device 2 is devices that a kind of contact action and two formula relay switching variable signals export, forced contact element is hanging pendulum type contact, after the contact installed vertically downward is subject to the effect of material, tilt to Impact direction, pass out various input signal:
Setting input signal " skewed slot is without material "---IO.0, be converted to output signal QO.0 through PLC, be electric flow valve shutdown signal, described electric flow valve 4 is closed immediately, output signal QO.1 is skewed slot air door of fan shutdown signal, and the motor regulated valve of described skewed slot blower fan 3 is closed immediately; Output signal Q0.2 is control box 5 display screen alarm lamp start signal, opens immediately;
Setting input signal " skewed slot controlling level h1 "---IO.1, through PLC converted output signal QO.3---air door of fan aperture is to a1 signal, and electric adjustable air doors aperture is to a1 immediately;
Setting input signal " skewed slot controlling level h2 "---IO.2, Q0.4---air door of fan aperture a2 signal, electric adjustable air doors aperture is to a2 immediately to convert output signal to through PLC.
For ensureing under multiple spot detection case, system control program does not get muddled, mistake, therefore input signal IO.1, I0.2 can only be that the PLC corresponding to TTC-100 material detection device 2 that X-Z air flume 1 carries the first material monitoring point to install has, and the PLC that on X-Z air flume 1, the TTC-100 material detection device of follow-up monitoring point installation is used has input signal IO.0 and output signal Q0.0, Q0.1, Q0.2.
The utility model realizes skewed slot blower fan 3 electric adjustable air doors, the automatic control of electric flow valve 4 and malfunction monitoring point accurate positioning function by TTC-100 material detection device in conjunction with automaton.
Concrete operation step is as follows:
Step 1: the installation of equipment and parameter correction, treats circuit installation, carries out no-load running, and to X-Z air flume 1 without in material situation, the pendulum contact that hangs of TTC-100 material detection device 2 corrects, in order to avoid cause error excessive.
Step 2: band material runs and adjusts the electric adjustable air doors of skewed slot blower fan 3, in band material operational process, observes controlling level, and record, accurate adjustment skewed slot fan motor damper aperture a1, a2 are until system run all right.
Step 3: observe after running 48h continuously and check robot control system(RCS) equipment, after operation 48h, hanging of TTC-100 material detection device 2 puts contact without wearing and tearing, system program normal operation.
Certainly; above-mentioned explanation is not to restriction of the present utility model; the utility model is also not limited in above-mentioned citing, the change that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement, also should belong to protection domain of the present utility model.
Claims (4)
1. a plaster of Paris is produced and is used air flume robot control system(RCS), it is characterized in that, include X-Z air flume (1), material detection device (2), skewed slot blower fan (3), electric flow valve (4) and switch board (5), described skewed slot blower fan (3) is arranged at the top of X-Z air flume (1), described electric flow valve (4) is arranged at the charging aperture of X-Z air flume (1), described material detection device (2) is fixedly installed on the housing of X-Z air flume (1), described switch board is provided with automaton in (5), the electric adjustable air doors of described skewed slot blower fan (3) and electric flow valve (4) are connected by linkage control device and realize linking, the material detection signal of described material detection device (2), coordinated signals signal input control cabinet (5) respectively of skewed slot blower fan (3) electric adjustable air doors and electric flow valve (4), by Automated condtrol and the fault detect positioning function of the automaton control realization air flume conveying in switch board (5).
2. a kind of plaster of Paris production air flume robot control system(RCS) according to claim 1, it is characterized in that, described material detection device (2) is set to multiple, and the distance every setting arranges one.
3. a kind of plaster of Paris production air flume robot control system(RCS) according to claim 1 and 2, it is characterized in that, described material detection device (2) adopts TTC-100 material detection device, forced contact element is hanging pendulum type contact, in 0 °, 30 °, 60 ° angles after the contact installed vertically downward is subject to material effect, corresponding state is the controlling level h1 in skewed slot in material, skewed slot, the controlling level h2 in skewed slot.
4. a kind of plaster of Paris production air flume robot control system(RCS) according to claim 1, it is characterized in that, the interior automaton of described switch board (5) adopts modular siemens PLC series of PLC as control module, set the flow value of electric flow valve (4) and the opening value of the electric adjustable air doors of corresponding skewed slot blower fan (3), PLC, according to the material signal of the material detection device detected (2), controls the air quantity of skewed slot blower fan (3) and the inlet amount of air flume.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520813739.4U CN205176610U (en) | 2015-10-21 | 2015-10-21 | Building gypsum production is with air chute autonomous system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520813739.4U CN205176610U (en) | 2015-10-21 | 2015-10-21 | Building gypsum production is with air chute autonomous system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205176610U true CN205176610U (en) | 2016-04-20 |
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ID=55740584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520813739.4U Withdrawn - After Issue CN205176610U (en) | 2015-10-21 | 2015-10-21 | Building gypsum production is with air chute autonomous system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205176610U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105388832A (en) * | 2015-10-21 | 2016-03-09 | 泰山石膏股份有限公司 | Air chute automatic control system used for building plaster production |
| CN112596476A (en) * | 2020-12-03 | 2021-04-02 | 四川长虹智能制造技术有限公司 | Formula switching method, equipment and system |
-
2015
- 2015-10-21 CN CN201520813739.4U patent/CN205176610U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105388832A (en) * | 2015-10-21 | 2016-03-09 | 泰山石膏股份有限公司 | Air chute automatic control system used for building plaster production |
| CN105388832B (en) * | 2015-10-21 | 2018-05-18 | 泰山石膏有限公司 | A kind of building gypsum production air flume robot control system(RCS) |
| CN112596476A (en) * | 2020-12-03 | 2021-04-02 | 四川长虹智能制造技术有限公司 | Formula switching method, equipment and system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 271000 Shandong province Tai'an city Daiyue District Wen town Patentee after: Taishan Gypsum Co Address before: 271000 Shandong province Tai'an city Daiyue District Wen town Patentee before: Taishan Gypsum Co., Ltd. |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160420 Effective date of abandoning: 20180518 |