CN205167593U - Full -automatic clamp plate formula coating slicer - Google Patents

Full -automatic clamp plate formula coating slicer Download PDF

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Publication number
CN205167593U
CN205167593U CN201520770949.XU CN201520770949U CN205167593U CN 205167593 U CN205167593 U CN 205167593U CN 201520770949 U CN201520770949 U CN 201520770949U CN 205167593 U CN205167593 U CN 205167593U
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China
Prior art keywords
vacuum
gel
presser type
spool
type coating
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CN201520770949.XU
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Chinese (zh)
Inventor
卫兵强
刘泽
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Hangzhou Yu Fu Long Medical Devices Co Ltd
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Hangzhou Yu Fu Long Medical Devices Co Ltd
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Abstract

The utility model provides a full -automatic clamp plate formula coating slicer, include: the setting is equipped with the non -woven fabrics spool in subaerial frame in proper order in, gel storage bucket and knurling membrane spool, wherein be equipped with applying mechanism between gel storage bucket and the non -woven fabrics spool, knurling membrane spool rear is equipped with paster forming mechanism, still establish fixed fixture in the frame, still be equipped with slitter group and crosscut unit after the fixture, be equipped with the conveyer belt after the crosscut unit. The utility model provides a full -automatic clamp plate formula coating slicer collects two roller complex of gel and substrate, roll extrusion, rip cutting, crosscut, shaping in the full -automatic gelata class production facility of an organic whole, has realized the former materials compound of gelata goods follow, and the shaping cuts and directly falls the conveyer belt and once accomplish.

Description

Full-automatic presser type coating slicer
Technical field
The utility model belongs to mechanical field, relates to a kind of coating slicer, particularly one full-automatic presser type coating slicer.
Background technology
Current gel coating slicer is substantially by there being hopper, and rubber block, glue spreader, forming press-roller, longitudinal cutter and horizontal Pneumatic cutter part form, and by traditional chain and gear-linked, glue-spread relies on the height of manual adjustments rubber block to control.There is more defect in this kind equipment, owing to adopting traditional chain and gear-linked, therefore it is low to there is precision, the shortcoming that error is large; Gluing is uneven, section low precision, and the product weight deviation produced is large etc.; Manual adjustment rubber block, the amount of labour is large, and cost is high.
Utility model content
The utility model, for above shortcoming, carries out large-scale technological innovation to presser type coating slicer, provides a kind of lauter tub intermittent rotation, thus reach the low object of energy consumption.
For achieving the above object, the utility model is taked following technical proposals to realize:
A kind of full-automatic presser type coating slicer, described coating slicer comprises:
Be arranged on ground frame,
Frame is provided with non-woven fabrics spool successively, gel charging basket and embossing film spool;
Wherein be provided with coating mechanism between gel charging basket and non-woven fabrics spool;
Embossing film spool rear is provided with paster shaping mechanism;
Frame also establishes fixing and holding mechanism;
Slitting machine and cross shearing unit is also provided with after clamping device;
Conveyer belt is provided with after cross shearing unit.
Further, be provided with absorption pay-off between described slitting machine and cross shearing unit, described absorption pay-off adopts the mode of negative-pressure adsorption to transmit material.
Further, described absorption pay-off comprises infeed conveyor and is arranged on the vacuum adsorption plate below infeed conveyor; Vacuum suction intralamellar part is provided with vacuum and inhales road, and the surface of fitting with infeed conveyor of vacuum adsorption plate is provided with multiple vacuum bothrium; Infeed conveyor surface is provided with multiple through hole.
Further, the through hole of described infeed conveyor is equally distributed manhole.
Further, described vacuum bothrium is parallel to each other, and is obliquely arranged on vacuum adsorption plate surface; Vacuum bothrium and vacuum are inhaled road and are communicated with.
Further, non-woven fabrics spool and embossing film spool are equipped with tension controller.
Further, colloid excess inductor is provided with above coating mechanism.
Further, paster shaping mechanism comprises mould plate and compacted under Die and mould plate, and described upper mould plate and compacted under Die and mould plate realize upper and lower opening and closing by cam mechanism.
Further, described paster shaping mechanism is also provided with two bearing rods as slideway.
In a word, the beneficial effects of the utility model are:
The full-automatic presser type that the utility model provides is coated with slicer collection gel and the two roller compound of base material, roll extrusion, rip cutting, crosscut, takes shape in the full-automatic photoelectric tracking of one and the gel class production equipment of conputer controlled, achieve gel goods from raw material compound, shaping, cut and directly fall conveyer belt and once complete; Roll-type compound, plate are molded, and chip rate is fast, easy to operate; Precision is high, reliability is strong, a high position is shut down, stability of rotation.
Further, the utility model is by arranging negative-pressure adsorption transmission, infeed conveyor arranges through hole, inhale road with the vacuum bothrium on the vacuum adsorption plate of below and the vacuum in vacuum adsorption plate to be communicated with, gel carrier is adsorbed on infeed conveyor in transport process, fully solve the problem that relative displacement easily occurs in transmitting procedure and between conveyer belt gel carrier, and then ensure that gel slice position is accurate.
Further, by arranging tension controller on the transmission shaft of non-woven fabrics spool and printed film spool, solve gel carrier due to the stretcher strain that the factors such as frictional resistance cause in transmitting procedure, the same accuracy ensureing gel slice position.
Further, gel blanking completes initial adjustment by gel controller, then coordinates the colloid excess inductor automation accurate adjustment on coating mechanism to combine, realizes the even spread of gel glue amount, solves the problem that the product weight deviation produced is large.
Further, paster shaping mechanism of the present utility model adopts flat mould, comprises mould plate and compacted under Die and mould plate, makes the upper and lower opening and closing of upper and lower mould plate by the cam mechanism on final drive shaft.After gel is shaping, slideway is done with two bearing rods during upper and lower mould plate closing, pull glue-coated non-woven fabrics and printed film to move integrally relevant position, then go up mould plate and lift, prepare circulation without return to origin under clamp position and perform next process.This kind of structure can eliminate the tension force of gel carrier better, to solve the not accurate enough problem of gel slice position.
Further, rubber block adopts polytetrafluoroethylmaterial material to make, and meets the hygienic requirements of medical treatment.
Accompanying drawing explanation
Fig. 1 is the structural representation of full-automatic presser type coating slicer in the utility model embodiment.
Fig. 2 is the enlarged diagram at A place in Fig. 1.
Fig. 3 is the structural representation adsorbing vacuum adsorption plate in pay-off in Fig. 1.
Fig. 4 is the structural representation adsorbing infeed conveyor in pay-off in Fig. 1.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in detail.
Fig. 1 is the structural representation of full-automatic presser type coating slicer in the utility model embodiment, and as shown in Figure 1, the full-automatic presser type coating slicer of the present embodiment comprises: frame 1 and the unit be arranged in frame 1.
Its mid frame 1 arranges on the ground, plays a supporting role to whole coating slicer.
In the utility model, gel is generally used for medical application, and therefore the whole table top of frame 1 is stainless steel or plated item making, to improve hygienic requirements, produces the product that quality is higher.
Frame 1 is provided with non-woven fabrics spool 2 successively, gel charging basket 3 and embossing film spool 5.Non-woven fabrics spool 2 provides support carrier for gel, and gel charging basket 4 provides the gel needed for production.Embossing film spool 8 provides embossing film, is covered in another surface that gel is relative with non-woven fabrics.
For preventing non-woven fabrics from deforming in transport process, and then affect coating and the section of gel, the transmission shaft of non-woven fabrics spool 2 is provided with tension controller.
Be similarly and prevent embossing film from deforming in transport process, and then affect coating and the section of gel, the transmission shaft of embossing film spool 8 is provided with tension controller.
The below of gel charging basket 4 is provided with glue amount controller, and in the utility model, glue amount controller mainly plays the effect of the preliminary adjustment to glue amount, can be set to Non-follow control, also can be set to automatic control.
Colloid excess inductor is also provided with, for the automatic fine adjustment to colloid amount below gel charging basket 4.
Coating mechanism 5 is provided with between gel charging basket 4 and non-woven fabrics spool 2.Coating mechanism 5 is provided with rubber block 4, for controlling glue-spread.
Rubber block adopts polytetrafluoroethylmaterial material to make, and meets the hygienic requirements of medical treatment.
Be provided with paster shaping mechanism 7 after embossing film spool 8, paster shaping mechanism 7 is for making shaping further by the gel of primary solidification.
Fig. 2 is the enlarged diagram at A place in Fig. 1.As shown in Figure 2, paster shaping mechanism 7 comprises mold profiled sheeting 71 and bed die profiled sheeting 72; Final drive shaft is provided with cam mechanism 73, and cam structure 73 drives upper mould plate 71 and compacted under Die and mould plate about 72 opening and closing.
After gel is shaping, slideway is done with two bearing rods 75 when upper mould plate 71 and compacted under Die and mould plate 72 close, glue-coated non-woven fabrics and printed film is pulled to move integrally relevant position, then go up mould plate 71 to lift, prepare circulation without return to origin under clamp position and perform next process.This kind of structure can eliminate the tension force of gel carrier better, to solve the not accurate enough problem of gel slice position.
Gel after shaping, by fixing and holding mechanism 8, enters slitting machine 9, completes longitudinal cutting by longitudinal roller cutting knife.
Be provided with absorption pay-off 10 after slitting machine 9, for being delivered to by the gel of longitudinal well cutting in next step cross shearing unit 11.
Absorption pay-off 10 adopts the mode of negative-pressure adsorption to transmit material.Concrete, absorption pay-off 10 comprises the infeed conveyor 104 above vacuum adsorption plate 101 and vacuum adsorption plate 101.
Fig. 3 is the structural representation adsorbing vacuum adsorption plate in pay-off in Fig. 1.As shown in Figure 3, vacuum adsorption plate 101 inside is provided with vacuum and inhales road 103, and the surface that vacuum adsorption plate 101 and infeed conveyor 104 are fitted is provided with multiple vacuum bothrium 102.Vacuum bothrium 102 is parallel to each other, oblique be arranged on vacuum adsorption plate 101 surface; Vacuum bothrium 102 and vacuum are inhaled road 103 and are communicated with.
Fig. 4 is the structural representation adsorbing infeed conveyor in pay-off in Fig. 1.As shown in Figure 4, infeed conveyor 104 surface is provided with multiple through hole, and described through hole is equally distributed manhole.
The utility model is by arranging negative-pressure adsorption transmission, infeed conveyor 104 arranges through hole, inhale road 103 with the vacuum bothrium 102 on the vacuum adsorption plate 101 of below and the vacuum in vacuum adsorption plate 101 to be communicated with, gel carrier is adsorbed on infeed conveyor in transport process, fully solve the problem that relative displacement easily occurs in transmitting procedure and between conveyer belt gel carrier, and then ensure that gel slice position is accurate.
Cross shearing unit 11 completes the transverse cuts of gel.Gel after cutting directly falls into conveyer belt 12 place, is delivered to next step operation.
In order to the health of gel in the utility model, complete machine all working table top and deflector roll all adopt stainless steel or plated item, polytetrafluoroethylmaterial material makes.
Full-automatic presser type coating slicer of the present utility model is also provided with PLC and man-machine interface carries out intelligentized control method to complete machine, and abandoned traditional mode by the mechanical transmission such as sprocket wheel, gear, changing servomotor into is power source, thoroughly changes the present situation that precision is low, error is large.
During full-automatic presser type coating slicer work of the present utility model, non-woven fabrics in non-woven fabrics spool 2 is delivered to coating mechanism 5 place, gel in gel charging basket 4 is under the cooperation of gel controller and colloid excess inductor controls, blanking accurately, to coating mechanism 5, makes gel be coated on nonwoven surface uniformly; The non-woven fabrics coating gel continues to move ahead, and with the embossing film compound in embossing film spool 6, completes gel shaping further by paster shaping mechanism 7.Concrete, the gel after compound enters between mold profiled sheeting 71 and bed die profiled sheeting 72, closes compressing by mould plate 71 on the cam mechanism 73 on final drive shaft and compacted under Die and mould plate about 72.After gel is shaping, upper mould plate 71 and compacted under Die and mould plate 72 maintain closure state, slideway is done with two bearing rods 75, glue-coated non-woven fabrics and printed film is pulled to move integrally relevant position, then go up mould plate 71 to lift, prepare circulation without return to origin under clamp position and perform next process.
Then gel after shaping fixes position and angle by fixed clamp device 8, enters slitting machine 9, completes longitudinal cutting; Then be delivered in cross shearing unit 11 by absorption pay-off 10 and complete transverse cuts; The gel finished product of excision forming falls into conveyer belt 12 and is delivered to next step operation.
Although the utility model discloses as above with preferred embodiment, the utility model is not defined in this.Any those skilled in the art, not departing from spirit and scope of the present utility model, all can make various changes or modifications, and therefore protection domain of the present utility model should be as the criterion with claim limited range.

Claims (10)

1. a full-automatic presser type coating slicer, it is characterized in that, described coating slicer comprises:
Be arranged on ground frame,
Frame is provided with non-woven fabrics spool successively, gel charging basket and embossing film spool;
Wherein be provided with coating mechanism between gel charging basket and non-woven fabrics spool;
Embossing film spool rear is provided with paster shaping mechanism;
Frame also establishes fixing and holding mechanism;
Slitting machine and cross shearing unit is also provided with after clamping device;
Conveyer belt is provided with after cross shearing unit.
2. presser type coating slicer according to claim 1, it is characterized in that, be provided with absorption pay-off between described slitting machine and cross shearing unit, described absorption pay-off adopts the mode of negative-pressure adsorption to transmit material.
3. presser type coating slicer according to claim 2, it is characterized in that, described absorption pay-off comprises infeed conveyor and is arranged on the vacuum adsorption plate below infeed conveyor; Vacuum suction intralamellar part is provided with vacuum and inhales road, and the surface of fitting with infeed conveyor of vacuum adsorption plate is provided with multiple vacuum bothrium; Infeed conveyor surface is provided with multiple through hole.
4. presser type coating slicer according to claim 3, it is characterized in that, the through hole of described infeed conveyor is equally distributed manhole.
5. presser type according to claim 3 coating slicer, it is characterized in that, described vacuum bothrium is parallel to each other, and is obliquely arranged on vacuum adsorption plate surface.
6. presser type coating slicer according to claim 3, it is characterized in that, vacuum bothrium and vacuum are inhaled road and are communicated with.
7. presser type coating slicer according to claim 1, it is characterized in that, non-woven fabrics spool and embossing film spool are equipped with tension controller.
8. presser type coating slicer according to claim 1, is characterized in that, be provided with colloid excess inductor above coating mechanism.
9. presser type coating slicer according to claim 1, it is characterized in that, paster shaping mechanism comprises mould plate and compacted under Die and mould plate, and described upper mould plate and compacted under Die and mould plate realize upper and lower opening and closing by cam mechanism.
10. presser type coating slicer according to claim 8, it is characterized in that, described paster shaping mechanism is also provided with two bearing rods as slideway.
CN201520770949.XU 2015-09-30 2015-09-30 Full -automatic clamp plate formula coating slicer Active CN205167593U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520770949.XU CN205167593U (en) 2015-09-30 2015-09-30 Full -automatic clamp plate formula coating slicer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520770949.XU CN205167593U (en) 2015-09-30 2015-09-30 Full -automatic clamp plate formula coating slicer

Publications (1)

Publication Number Publication Date
CN205167593U true CN205167593U (en) 2016-04-20

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Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105128348A (en) * 2015-09-30 2015-12-09 杭州育福龙医疗器械有限公司 Full-automatic pressing plate type coating and slicing machine
CN108480126A (en) * 2018-01-31 2018-09-04 深圳创怡兴实业有限公司 Apparatus for coating
CN109119590A (en) * 2018-08-31 2019-01-01 长江师范学院 The coating method of use for laboratory lithium battery material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105128348A (en) * 2015-09-30 2015-12-09 杭州育福龙医疗器械有限公司 Full-automatic pressing plate type coating and slicing machine
CN108480126A (en) * 2018-01-31 2018-09-04 深圳创怡兴实业有限公司 Apparatus for coating
CN108480126B (en) * 2018-01-31 2020-04-28 深圳创怡兴实业有限公司 Coating device
CN109119590A (en) * 2018-08-31 2019-01-01 长江师范学院 The coating method of use for laboratory lithium battery material

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