CN205152423U - Far infrared waterborne carbon fiber heating wire's preparation facilities - Google Patents
Far infrared waterborne carbon fiber heating wire's preparation facilities Download PDFInfo
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- CN205152423U CN205152423U CN201520908112.7U CN201520908112U CN205152423U CN 205152423 U CN205152423 U CN 205152423U CN 201520908112 U CN201520908112 U CN 201520908112U CN 205152423 U CN205152423 U CN 205152423U
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- heating wire
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Abstract
The utility model belongs to the technical field of far -infrared electric heating, concretely relates to does not congeal into cubic ground at the even adhesive far infrared waterborne carbon fiber heating wire's preparation facilities in surface for one kind. Far infrared waterborne carbon fiber heating wire's preparation facilities includes nanometer bonding equipment, homogenization equipment, carbonization equipment and resistance measuring equipment. Adopt far infrared waterborne carbon fiber heating wire's preparation facilities, evenly being adhere by waterborne conductive coating in the surface of precursor, can produce the heater that thermoelectric conductibility is high, the resistance value is balanced, and when production was temporarily suspend, the speed that the bond line ossifys was slow, and quality management is simple and convenient.
Description
Technical field
The utility model belongs to far-infrared electric technical field, is specifically related to a kind of not congealing into blockly at the preparation facilities of the far infrared water-based carbon fiber exothermic wire of surface uniform bonding.
Background technology
In general, Electric radiant Heating Film is the heater of the built-in plate shape of thin pad relying on current heating, has temperature and regulates easy, not contaminated air, very health and do not have the advantages such as noise.Therefore, be widely used in the various aspects such as the inhabitation warming installation of heating pad, heating paste, mattress, insulation quilt, heating blanket and community and general house, the fields such as the various defrosters of the farm equipments such as the warming installation of the industrial construction such as the warming installation of the commercial building such as office or shop, construction site or tent, hot house or agricultural product drying system, the thawing accumulated snow in road or parking lot or making ice, leisure, the anti-smog device of cold-proof, household appliances, glass or mirror, healthy auxiliary, livestock products can also be applied to.
Now the pyrotoxin of Electric radiant Heating Film uses nichrome heating wire or the heating wire that etches with sheet metals such as aluminium on the market.This heating wire is energized on single line, as long as the heating wire that not only there is certain portion fractures then whole cannot be energized, cause the problem losing heater function, also there is the problem only having the part heating system generated heat around heating wire to cause temperature distributing disproportionation even.
The now preparation method of heating wire on the market, the method namely bonding conductive coating paint on general fiber can be divided into: on general fiber precipitated coating, conductive coating paint be sprayed on general fiber, conductive coating paint writing brush or stage property be coated with first-class method.Wherein, the conventional method that general fiber precipitates conductive coating paint is: first, the glass fibre that the nozzle slot spinning making glass fibre goes out is close to the drum by the aqueous conductive coating paint of the Sheng of bottom, and the conductive coating paint placed in drum forms the bonding film of 2 μm of thickness at fiberglass surfacing.Then, be transplanted on carbonization machine below 100 DEG C, carry out 1 carbonization, then be transferred to heater by wheel shaft and heat-treat between 300 ~ 400 DEG C, produce the mineral fiber of 1 bonding; Afterwards, the mineral fiber of above-mentioned making is passed through deep trouth, the conductive coating paint placed in deep trouth forms the bonding film of 2 μm of thickness at fiber surface, is transferred to heater heat-treats between 300 ~ 400 DEG C by wheel shaft, and the mineral fiber of 2 bondings completes.
But in the heating wire manufacturing process of above-mentioned routine techniques, fiber be close to drum by being equipped with conductive coating paint or after immersing by deep trouth that conductive coating paint is housed time, conductive coating paint all can congeal into bulk, cause glass fibre cannot bond uniform thickness, uneven bonding can cause existing the pliability of heating wire and uniformity reduces, and the formation of heating layer excursion that is fixing, resistance is crossed and extensively reduced heating effect and the problem such as electronics consumption is too much.
Utility model content
In order to solve the above-mentioned problems in the prior art, the purpose of this utility model is to provide a kind of not congealing into blockly at the preparation facilities of the far infrared water-based carbon fiber exothermic wire of surface uniform bonding.
A preparation facilities for far infrared water-based carbon fiber exothermic wire, it comprises nanometer binding appts, homogenising equipment, carbonizing apparatus and resistance measurement equipment.
The preparation facilities of described far infrared water-based carbon fiber exothermic wire also comprises plying equipment and taking-up equipment, and described plying equipment comprises plying component and multiple bobbin I.
Described nanometer binding appts comprises impregnating groove and multiple wheel shaft I.
Described homogenising equipment comprises nozzle assembly and nozzle slot, wherein, the nozzle assembly that can circle round is arranged on the nozzle slot on impregnating groove top, it comprises blast tube, bronze gear and driven wheel, and blast tube bottom is goed deep in impregnating groove by nozzle slot, bronze gear is arranged at the neighboring on blast tube top, is meshed with driven wheel, and is circled round by the effect interlock of drive motor.Wherein, several blast tube engages with the upper end each self-forming of several bronze gears and is configured to row, and during each bronze gear convolution, several blast tube circles round together with bronze gear, makes the thickness of the carbon solution bonded on the surface by the plying of blast tube even.
Described carbonizing apparatus comprises carbonizing chamber, wheel shaft II, heater means, ventilating fan, circulation airduct and draining ladder, wherein, described carbonizing chamber is installed vertically on the top of nozzle assembly, described carbonizing chamber inside is provided with heater means and multiple wheel shaft II, described heater means comprises several heater and the air-heater installed that is inclined upwardly, ventilating fan is provided with above described carbonizing chamber, and be communicated with below carbonizing chamber by circulation airduct, and circulation airduct side is provided with draining ladder, it is communicated with open comb by valve.
Described wheel shaft II, for guiding bound fibers travel direction, makes its height according to carbonizing chamber carry out carbonization many times up and down; Described heater provides hot gas to carbonization bound fibers, and the hot gas that bound fibers discharged by air-heater and moisture move to the top of carbonizing chamber; Described ventilating fan is for removing moisture above carbonizing chamber and hot gas, and wherein hot gas is introduced below carbonizing chamber by circulation airduct and circulated, and humidity condensed is arranged outward to draining ladder.
Compared with prior art, the utility model has the technique effect of following excellence:
(1) surface of precursor is evenly bonded by waterborne conductive coating (i.e. described carbon solution), can produce the heating wire that thermoelectricity conductibility is high, resistance value is balanced.
(2), when producing brief interruption, the speed that adhesive layer ossifys is slow, and qualitative control is easy.
Accompanying drawing explanation
Fig. 1 is the structural map of heating wire producing device described in the utility model.
Fig. 2 is the structural map of homogenising equipment described in the utility model.
In figure, each Reference numeral is: 100-bobbin I, 101-precursor, 200-plying component, 201-plying, 300-impregnating groove, 301-bound fibers, 310-wheel shaft I, 320-carbon solution, 400-nozzle assembly, 410-nozzle slot, 420-blast tube, 430-bronze gear, 440-driven wheel, 500-carbonizing chamber, 510-wheel shaft II, 520-heater means, 530-ventilating fan, 540-circulation airduct, 541-draining ladder, 600-resistance measurement equipment, 700-bobbin II.
Detailed description of the invention
It is following that the utility model is described in further detail by reference to the accompanying drawings.But, below illustrating it is only to allow those skilled in the art more easily implement technical scope of the present utility model, not representing protection limited range of the present utility model.In the explanation of the following example, the structural feature key element of similar technology, uses same drawing symbol.
As illustrated in fig. 1 and 2, a kind of preparation facilities of far infrared water-based carbon fiber exothermic wire, it comprises nanometer binding appts, homogenising equipment, carbonizing apparatus and resistance measurement equipment 600.Described plying equipment comprises plying component 200 and multiple bobbin I 100.Described nanometer binding appts comprises impregnating groove 300 and multiple wheel shaft I 310.Described homogenising equipment comprises nozzle assembly 400 and nozzle slot 410, wherein, the nozzle assembly 400 that can circle round is arranged on the nozzle slot 410 on impregnating groove 300 top, it comprises blast tube 420, bronze gear 430 and driven wheel 440, and blast tube 420 bottom is goed deep in impregnating groove 300 by nozzle slot 410, bronze gear 430 is arranged at the neighboring on blast tube 420 top, is meshed with driven wheel 440, and is circled round by the effect interlock of drive motor.Described carbonizing apparatus comprises carbonizing chamber 500, wheel shaft II 510, heater means 520, ventilating fan 530, circulation airduct 540 and draining ladder 541, wherein, described carbonizing chamber 500 is installed vertically on the top of nozzle assembly 400, described carbonizing chamber 500 inside is provided with heater means 520 and multiple wheel shaft II 510, described heater means 520 comprises several heater and the air-heater installed that is inclined upwardly, ventilating fan 530 is provided with above described carbonizing chamber 500, and be communicated with below carbonizing chamber 500 by circulation airduct 540, and circulation airduct 540 side is provided with draining ladder 541, it is communicated with open comb by valve.
Use the method for the preparation facilities of described far infrared water-based carbon fiber exothermic wire, it comprises the following steps:
(a) plying stage;
B () plying 201 surface forms the adhesion stage of carbon molecular adhesion layer;
The homogenising stage of (c) carbon molecular adhesion layer thickness;
D () carries out the stage of carbonization the plying 201 forming uniform carbon molecular adhesion layer;
E () carbonization bound fibers carries out the stage of resistance measurement.
(f) coil ing one.
Wherein, described step (a) is drawn through in the process of plying component 200 by the several precursor 101 batched in each bobbin I 100 to be mutually wound plying 201; Described step (b) described plying 201 is introduced through several wheel shaft I 310 impregnation in the impregnating groove 300 of carbon solution 320 is housed, described carbon solution 320 comprises following component: graphite 24wt% ~ 26wt%, adhesive 19wt% ~ 21wt%, water 48wt% ~ 52wt%, dispersion stabilizer 4wt% ~ 6wt%; Described step (c) is passed through blast tube 420 inside of the plying 201 of surface adhesive carbon solution from convolution; In described step (d), carburizing temperature is 100 DEG C-150 DEG C; Described step (f) is that standard compliant bound fibers 301 is wound to bobbin II 700 according to certain quantity.
The carbon solution on gained heating wire surface evenly bonds, and thermoelectricity conductibility is high, resistance value is balanced.
In embodiment of the present utility model described above in technical scope of the present utility model, general technology person when being no more than patent claim of the present utility model, can carry out various change.
Claims (5)
1. a preparation facilities for far infrared water-based carbon fiber exothermic wire, is characterized in that, comprises nanometer binding appts, homogenising equipment, carbonizing apparatus and resistance measurement equipment (600).
2. the preparation facilities of far infrared water-based carbon fiber exothermic wire according to claim 1, is characterized in that, also comprise plying equipment and taking-up equipment, and described plying equipment comprises plying component (200) and multiple bobbin I (100).
3. the preparation facilities of far infrared water-based carbon fiber exothermic wire according to claim 1, is characterized in that, described nanometer binding appts comprises impregnating groove (300) and multiple wheel shaft I (310).
4. the preparation facilities of far infrared water-based carbon fiber exothermic wire according to claim 1, it is characterized in that, described homogenising equipment comprises nozzle assembly (400) and nozzle slot (410), wherein, the nozzle assembly (400) that can circle round is arranged on the nozzle slot (410) on impregnating groove (300) top, it comprises blast tube (420), bronze gear (430) and driven wheel (440), and blast tube (420) bottom is goed deep in impregnating groove (300) by nozzle slot (410), bronze gear (430) is arranged at the neighboring on blast tube (420) top, be meshed with driven wheel (440), and circled round by the effect interlock of drive motor.
5. the preparation facilities of far infrared water-based carbon fiber exothermic wire according to claim 1, it is characterized in that, described carbonizing apparatus comprises carbonizing chamber (500), wheel shaft II (510), heater means (520), ventilating fan (530), circulation airduct (540) and draining ladder (541), wherein, described carbonizing chamber (500) is installed vertically on the top of nozzle assembly (400), described carbonizing chamber (500) inside is provided with heater means (520) and multiple wheel shaft II (510), described heater means (520) comprises several heater and the air-heater installed that is inclined upwardly, described carbonizing chamber (500) top is provided with ventilating fan (530), and be communicated with carbonizing chamber (500) below by circulation airduct (540), and circulation airduct (540) side is provided with draining ladder (541), it is communicated with open comb by valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520908112.7U CN205152423U (en) | 2015-11-13 | 2015-11-13 | Far infrared waterborne carbon fiber heating wire's preparation facilities |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520908112.7U CN205152423U (en) | 2015-11-13 | 2015-11-13 | Far infrared waterborne carbon fiber heating wire's preparation facilities |
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| CN205152423U true CN205152423U (en) | 2016-04-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105297184A (en) * | 2015-11-13 | 2016-02-03 | 青岛新宝电子有限公司 | Preparation method and device of far-infrared water-based carbon fiber heating wire |
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2015
- 2015-11-13 CN CN201520908112.7U patent/CN205152423U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105297184A (en) * | 2015-11-13 | 2016-02-03 | 青岛新宝电子有限公司 | Preparation method and device of far-infrared water-based carbon fiber heating wire |
| CN105297184B (en) * | 2015-11-13 | 2017-06-16 | 崔虎林 | The preparation method and device of a kind of aqueous carbon fiber exothermic wire of far infrared |
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