CN205151189U - Automatic interpolation equipment of material and system - Google Patents
Automatic interpolation equipment of material and system Download PDFInfo
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- CN205151189U CN205151189U CN201520395032.6U CN201520395032U CN205151189U CN 205151189 U CN205151189 U CN 205151189U CN 201520395032 U CN201520395032 U CN 201520395032U CN 205151189 U CN205151189 U CN 205151189U
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- automatic
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- gas
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- Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
A automatic interpolation equipment of material and system is proposed. This equipment includes automatic weighing feed divider, automatic material transporting device and automatic feeding device. Automatic weighing device real -time supervision material weight is with control conveyor's conveying speed and control baffle crawl pay -off when being close to target weight value. Automatic material transporting device configuration straw thickness and fan power inhale automatic feeding device with the material. Automatic feeding device is according to the automatic material of throwing of the demand of subsequent handling. The utility model discloses the automatic automatic addition system of material who adds equipment of this material still provides to have.
Description
Technical field
The utility model relates to mechanical mass, particularly a kind of mechanical equipment of the material for automatically adding such as feed supplementation.The utility model also relates to material automatic powder adding adding method.
Background technology
The material of such as feed supplementation is added, generally comprises sub-material of weighing, haul, feed intake link.Traditional production of fodder industry carries out many employings manually-operated mode when material adds, and need manually to weigh sub-material, haul, feeds intake, and flow process redundancy, working strength is large, takies artificial many.In addition, manual operation also cannot realize accurate process control, causes stock product weight and component is undesirable or there is waste, and simultaneously the tank farm stock of manual operation to materials stock also has higher requirements.
Existing material adds equipment and adding method, mostly cannot realize the automation mechanized operation of automatic Weighing sub-material, automatic transporting and automatic charging.The material interpolation equipment that minority has automatic Weighing only adopts weight sensor to sense the weight of material in hopper, stops feeding when weight of material is close or reach target weight.But it is not high enough to there is weighing precision in this sub-material mode of weighing, and when error requirements is very little, often can not meet design requirement.
In haul process, automatic transporting also can run into the phenomenon of putty.Putty can cause the material of accurately weighing cannot deliver to charging tank completely, the design objective added materials with still cannot realizing automatic, high precision.
In addition, after material is drawn to charging tank, also exists in the process that feeds intake due to the problem causing and form negative pressure in interpolation equipment pipeline that feeds intake to material, affect the weighing precision in preorder operation.
The utility model is intended to solve the technological deficiency that above-mentioned one or more existing material adds equipment and method.
Summary of the invention
The utility model proposes a kind of material automatic powder adding oil (gas) filling device, system and method.This equipment, system and method can overcome the defect existed in prior art, the automatic, high precision realizing material is weighed, automatic transporting and automatic charging, shorten the time that material adds flow process automatically, reduce the stock of material and meet subsequent handling demand, use manpower and material resources sparingly cost simultaneously, reduces the occupation of capital.This material automatic powder adding adding method and equipment are specially adapted to the automatic interpolation of the manufacturing feed supplementation of feed.
Material automatic powder adding oil (gas) filling device of the present utility model comprises:
Automatic Weighing distributing device, it has weighing unit, weight sensor, weighing control device and baffle plate, weight sensor is configured to the weight of material on Real-Time Monitoring weighing unit, and weighing control device is configured to control the mass transport speed of feedway according to monitored weight of material and control the feeding of baffle plate crawl at weight of material close to during target weight value;
Automatic transporting device, it has suction pipe, blower fan and haul control setup, and automatic transporting device is configured to material to suck suction pipe from automatic Weighing distributing device; And
Automatic charging device, it has charging tank, cast feeder and feeding control device, and charging tank is for receiving the material sucked by automatic transporting device, and automatic charging device is configured to the demand automatic charging according to subsequent handling.
Further, the haul control setup of material automatic powder adding oil (gas) filling device be configured to setting suction pipe thickness and power of fan size to avoid material bonding putty in suction pipe.
Further, the automatic charging device of material automatic powder adding oil (gas) filling device also has material level induction installation and material drying device, this material level induction installation is used for the level of filler material of Real-Time Monitoring charging tank with when level of filler material is too high or too low, points out and takes respective operations in time.
Further, the automatic charging device of material automatic powder adding oil (gas) filling device also has blowing device, and it is for material of jetting when feeding intake.
Further, the feeding control device of material automatic powder adding oil (gas) filling device is further configured to and staggers weighing with charging time.
The utility model also proposes a kind of material added automatically system, and this system comprises:
Material automatic powder adding oil (gas) filling device as above;
Storage device, for storing material; And
Feedway, for being transported to the weighing unit of automatic Weighing distributing device from storage device by material.
Further, material added automatically system can have multiple storage device and feedway.
Material automatic powder adding oil (gas) filling device described in the utility model, system and method can also be applied to the fields such as cement machinery, flour processing machinery, food processing machinery.
Accompanying drawing explanation
With reference to following accompanying drawing, will be described in detail feature of the present utility model, object, advantage by means of example embodiment, in the accompanying drawings:
Fig. 1 illustrates the schematic diagram according to exemplary material automatic powder adding oil (gas) filling device of the present utility model.
Detailed description of the invention
Hereafter describe in detail according to material automatic powder adding oil (gas) filling device of the present utility model, system and method.Although should be appreciated that introduction and instantiation show preferred embodiment of the present utility model in detail, it is only for illustration of property object, and is not used in restriction protection domain of the present utility model.
See Fig. 1, material automatic powder adding oil (gas) filling device of the present utility model comprises automatic Weighing distributing device 1, automatic transporting device 2 and automatic charging device 3.Automatic Weighing distributing device 1 is connected with automatic charging device 3 respectively with automatic transporting device 2, and automatic transporting device 2 makes automatic charging device 3 produce negative pressure material is drawn onto automatic charging device 3 carrying out automatic charging.
Automatic Weighing distributing device 1 obtains material from the storage device (such as storage bin hopper) storing materials stock.Material in storage device is conveyed into the weighing unit of automatic Weighing distributing device 1 by feedway 4 (such as auger).The weight of material of the weight sensor Real-Time Monitoring weighing unit of automatic Weighing distributing device 1.Automatic Weighing distributing device 1 also has weighing control device, and weighing control device, according to the weight of material on detected weighing unit, controls automatic Weighing distributing device 1 from the feed rate of storage device and feeding manner, completes high-precision automatic Weighing sub-material.
Realizing automatic Weighing sub-material needs the technical barrier solved to be to meet high-precision weighing precision, and General Requirements error is no more than 0.02kg.Common weight sensor is relied on to detect the weight of material on weighing unit and the start and stop controlling storage device convey materials generally cannot meet this weighing precision requirement.
First automatic Weighing distributing device 1 of the present utility model controls from feedway 4 convey materials.For feedway 4, frequency converter can be installed, by variable frequency control mode, feedway 4 be carried at quick, middling speed, an at a slow speed three speed class.The suitable speed value of three kinds of speed can set by experiment.Can also segment further delivery speed as required.The weighing control device of automatic Weighing distributing device 1 controls frequency converter makes feedway 4 be operated in rational delivery speed.Further, weighing control device is provided with baffle plate between feedway 4 and weighing unit, and it adds for the last accurate material that added materials on a small quantity more accurately for the pan feeding and crawl feeding of opening or closing material.According to the monitoring of weight sensor, when the weight of every batch materials of weighing unit is close to target weight value, control the feeding of baffle plate crawl and ensure that every batch materials reaches target weight with weighing precision, just as the manually a small amount of of people adds, but more efficient than manual operation.
Automatic transporting device 2 comprises suction pipe, blower fan and haul control setup, for material weighted for automatic Weighing distributing device to be sucked under the effect of negative pressure the charging tank of automatic charging device 3 by suction pipe.The technical barrier realizing existing in automatic transporting is that suction there will be the situation of putty.Occur that the reason of putty is a lot, mainly comprise material dry not, suction pipe is meticulous or power of fan is too small, also easily causes the suction pipe putty of automatic transporting during material overfill in addition in the charging tank of automatic charging device 3.
For avoiding putty and reasonably optimizing haul process, haul control setup is according to the thickness of characteristic reasonable disposition suction pipe of material and the size of power of fan.Automatic transporting device 2 also can be provided with material drying device and keep dry materials, prevents the material of high humidity bonding putty in suction pipe.Further, in suction pipe and the tank connected one end that feeds intake, automatic transporting device 2 is provided with material level induction installation for the level of filler material in Real-Time Monitoring charging tank, point out material level when level of filler material is too high in time and correspondingly stop suction in order to avoid cause the phenomenon of suction pipe putty due to the solid accumulation in charging tank, point out material level when level of filler material is too low simultaneously and take respective operations.
Automatic charging device 3 has charging tank, cast feeder and feeding control device.Charging tank stores the material sucked by automatic transporting device 2.Cast feeder is used for being launched by the material in charging tank at charging time according to the demand of subsequent handling using for subsequent handling.Automatic charging device 3 can arrange blowing device material of jetting when cast feeder feeds intake further downwards makes it flow out more smoothly.In the process of feeding intake, there is the negative pressure because winding-up feeds intake in formation automatic powder adding oil (gas) filling device pipeline, this negative pressure can affect the weighing precision of the weighing unit at automatic Weighing distributing device 1.Can to stagger with charging time by weighing, avoid negative pressure on the impact of weighing precision.
For improving the efficiency of material automatic powder adding oil (gas) filling device further, weighing control device, haul control setup and feeding control device can cooperatively interact rationally arrange automatic Weighing, automatic transporting and automatic charging time collocation, within the shortest time, complete whole flow process, meet the demand of subsequent handling.Meanwhile, the materials stock stock that the optimization of time can also be optimized in storage device remains on comparatively low degree, avoids waste and inventory finance to take.Also weighing control device, haul control setup and feeding control device can be integrated into single control setup.
For realizing mixing and the interpolation of various materials, material added automatically system can have multiple storage bin hopper and auger, to meet the demand of rear operation many materials kind.
Present description material automatic powder adding of the present utility model adding method.
First material is transported to the weighing unit of automatic Weighing distributing device 1 by feedway 4 from storage device, the weight of material on weight sensor Real-Time Monitoring weighing unit, controls feedway and be operated in rational mass transport speed.When material is close to target weight value, control the weighing precision that the feeding of baffle plate crawl ensures every batch materials.
Automatic transporting device 2 sucks the charging tank of automatic charging device 3 by reasonable disposition suction pipe thickness and the large young pathbreaker's material of power of fan.Level of filler material in monitoring charging tank, when level of filler material is too high or too low, points out and takes respective operations in time.
Automatic charging device 3 according to the demand of subsequent handling, the automatic charging that to stagger with charging time of weighing.
Table 1 illustrates the test results of material automatic powder adding oil (gas) filling device of the present utility model.
Table 1
In test, the target weight value setting every batch materials is 44.60kg.Adopt material automatic powder adding oil (gas) filling device described in the utility model and method, be 44.59kg through 15 automatic material average weights of adding, meet the accuracy requirement of 0.02kg.
It will be recognized by those skilled in the art, multiple change can be carried out to the particular implementation clearly introduced above, substitute, revise and improve.Therefore, the shown particular implementation with describing above protection domain of the present utility model is not limited to, and particular implementation should not be regarded as the restriction to scope of the present utility model.Protection domain of the present utility model is as the criterion with the restriction of claim.
Claims (5)
1. a material automatic powder adding oil (gas) filling device, this equipment comprises:
Automatic Weighing distributing device, it has weighing unit, weight sensor, weighing control device and baffle plate, weight sensor is configured to the weight of material on Real-Time Monitoring weighing unit, and weighing control device is configured to control the mass transport speed of feedway according to monitored weight of material and control the feeding of baffle plate crawl at weight of material close to during target weight value;
Automatic transporting device, it has suction pipe, blower fan and haul control setup, and automatic transporting device is configured to material to suck suction pipe from automatic Weighing distributing device; And
Automatic charging device, it has charging tank, cast feeder and feeding control device, and charging tank is for receiving the material sucked by automatic transporting device, and described automatic charging device is configured to the demand automatic charging according to subsequent handling.
2. material automatic powder adding oil (gas) filling device as claimed in claim 1, wherein said automatic transporting device also has material level induction installation and material drying device.
3. material automatic powder adding oil (gas) filling device as claimed in claim 1, wherein said automatic charging device also has blowing device.
4. a material added automatically system, this system comprises:
Material automatic powder adding oil (gas) filling device as described in any one in claims 1 to 3;
Storage device, for storing material; And
Feedway, for being transported to the weighing unit of automatic Weighing distributing device from storage device by material.
5. material added automatically system as claimed in claim 4, this material added automatically system has multiple storage device and feedway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520395032.6U CN205151189U (en) | 2015-06-09 | 2015-06-09 | Automatic interpolation equipment of material and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520395032.6U CN205151189U (en) | 2015-06-09 | 2015-06-09 | Automatic interpolation equipment of material and system |
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| CN205151189U true CN205151189U (en) | 2016-04-13 |
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| CN201520395032.6U Active CN205151189U (en) | 2015-06-09 | 2015-06-09 | Automatic interpolation equipment of material and system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106259887A (en) * | 2016-08-18 | 2017-01-04 | 合肥朝霞机械科技有限公司 | A kind of transporter of foodstuff drying device |
| CN107324057A (en) * | 2017-07-24 | 2017-11-07 | 合肥星袖机械科技有限公司 | A kind of material adds control system automatically |
| CN111867739A (en) * | 2018-04-27 | 2020-10-30 | 布勒股份有限公司 | Automatic entry adjustment |
-
2015
- 2015-06-09 CN CN201520395032.6U patent/CN205151189U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106259887A (en) * | 2016-08-18 | 2017-01-04 | 合肥朝霞机械科技有限公司 | A kind of transporter of foodstuff drying device |
| CN107324057A (en) * | 2017-07-24 | 2017-11-07 | 合肥星袖机械科技有限公司 | A kind of material adds control system automatically |
| CN111867739A (en) * | 2018-04-27 | 2020-10-30 | 布勒股份有限公司 | Automatic entry adjustment |
| CN111867739B (en) * | 2018-04-27 | 2023-07-07 | 布勒股份有限公司 | Automatic inlet adjustment |
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