CN205147965U - Internal wall emery wheel polishing device of jar - Google Patents
Internal wall emery wheel polishing device of jar Download PDFInfo
- Publication number
- CN205147965U CN205147965U CN201521016918.1U CN201521016918U CN205147965U CN 205147965 U CN205147965 U CN 205147965U CN 201521016918 U CN201521016918 U CN 201521016918U CN 205147965 U CN205147965 U CN 205147965U
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- support frame
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- tank
- polishing device
- grinding wheel
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- 238000005498 polishing Methods 0.000 title claims abstract description 16
- 229910001651 emery Inorganic materials 0.000 title abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及打磨装置,特别是一种罐体内壁砂轮磨光装置。 The utility model relates to a grinding device, in particular to a grinding wheel grinding device for the inner wall of a tank.
背景技术 Background technique
现有的搪玻璃罐体打磨是通过工件绕自身中心线旋转和高速旋转的砂轮沿中心线方向作轴向移动来实现的。原装置分支滚轮组、磨头轴向移动装置、磨头组三部分: The existing grinding of glass-lined tanks is realized by the workpiece rotating around its center line and the high-speed rotating grinding wheel moving axially along the center line. The original device is divided into three parts: the branch roller group, the axial movement device of the grinding head, and the grinding head group:
其一、支撑滚轮组——分前、后两组。前支撑滚轮组由两个带轴承座的支撑滚轮组成,后支撑滚轮组除此之外还带动力传动装置。 First, the support roller group - divided into front and rear groups. The front support roller set consists of two support rollers with bearing seats, and the rear support roller set also has a power transmission device in addition.
为实现工件旋转,工作两端下部两侧分别设有一对对称布置的支撑滚轮,前端(砂轮侧)滚轮通过轴承座安装于底座上起支撑托起作用,后端滚轮轴上除装有轴承座与底座连接外还装有小链轮,并通过链条与减速机连接,起支撑托起和带动工作旋转的作用,每组支撑滚轮间距通过手工旋转丝杆进行调整。启动减速机电机,即可实现工件(罐体)旋转。 In order to realize the rotation of the workpiece, a pair of symmetrically arranged support rollers are respectively arranged on both sides of the lower part of the two ends of the work. The front end (grinding wheel side) roller is installed on the base through the bearing seat to play a supporting role, and the rear end roller shaft is equipped with a bearing seat. There is also a small sprocket connected to the base, which is connected to the reducer through a chain, which plays the role of supporting and driving the work to rotate. The distance between each group of supporting rollers is adjusted by manually rotating the screw. Start the reducer motor to realize the rotation of the workpiece (tank).
其二、磨头轴向移动装置——丝杆(母)、磨头支撑架、滑轨(燕尾槽)、减速机、电机等组成。 Second, the axial moving device of the grinding head-screw rod (female), grinding head support frame, slide rail (dovetail groove), reducer, motor, etc.
为实现砂轮沿罐体水平中心线方向的轴向进给运动,底座中心部位一端设有一丝杆螺母装置,丝杆一端装有减速机和电机,丝杆螺母与砂轮悬臂支撑底座连接,并装于燕尾槽轨道上,启动丝杆减速机电机,丝杆旋转推动丝母带动砂轮作水平轴向移动。 In order to realize the axial feed movement of the grinding wheel along the horizontal centerline of the tank, a threaded screw nut device is installed at one end of the center of the base. On the dovetail groove track, start the motor of the screw reducer, and the screw rotates to push the nut to drive the grinding wheel to move horizontally and axially.
其三、磨头组——由悬臂、砂轮、砂轮轴、电机、三角皮带(轮)等组成。 Third, the grinding head group - consists of cantilever, grinding wheel, grinding wheel shaft, motor, V-belt (wheel) and so on.
磨头组悬臂安装于磨头支撑架上,磨头砂轮的旋转由电机通过三角皮轮(带),带动安装于悬臂内的砂轮轴旋转而旋转。 The cantilever of the grinding head group is installed on the support frame of the grinding head, and the rotation of the grinding wheel is driven by the motor through the triangular pulley (belt) to rotate the grinding wheel shaft installed in the cantilever.
原装置结构相对复杂,加工成本较高,丝杆易磨损和弯曲变形,故障频繁,维修成本高,适应性不强。 The structure of the original device is relatively complex, the processing cost is high, the screw rod is easy to wear and bend, the failure is frequent, the maintenance cost is high, and the adaptability is not strong.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种罐体内壁砂轮磨光装置,能够降低故障发生率,减少维修成本,提高适应性。 The technical problem to be solved by the utility model is to provide a tank inner wall grinding wheel polishing device, which can reduce the failure rate, reduce the maintenance cost and improve the adaptability.
为解决上述技术问题,本实用新型所采用的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种罐体内壁砂轮磨光装置,主要由罐体进给机构和打磨机构组成,所述罐体进给机构包括支撑架,支撑架上安装有罐体旋转装置,支撑架一侧安装有变频调速电机,变频调速电机通过链条传动带动车轮组前后运动;所述打磨机构包括磨头支撑架,磨头支撑架上设有打磨装置。 A tank inner wall grinding wheel polishing device, mainly composed of a tank body feeding mechanism and a grinding mechanism, the tank body feeding mechanism includes a support frame, a tank body rotation device is installed on the support frame, and a frequency conversion device is installed on one side of the support frame The speed-regulating motor, the variable-frequency speed-regulating motor drives the wheel group to move back and forth through the chain transmission; the grinding mechanism includes a grinding head support frame, and a grinding device is arranged on the grinding head support frame.
所述的罐体旋转装置包括衬胶滚筒,衬胶滚筒通过滚筒轴安装在轴承座上,滚筒轴通过齿轮传动与减速电机连接。 The tank rotating device includes a rubber-lined roller, which is installed on a bearing seat through a roller shaft, and the roller shaft is connected to a geared motor through gear transmission.
所述的滚筒轴伸出衬胶滚筒的一端设有定位轮,罐体上的高颈法兰边缘伸入到定位轮的凹槽内。 The end of the roller shaft protruding from the rubber-lined roller is provided with a positioning wheel, and the edge of the high neck flange on the tank body extends into the groove of the positioning wheel.
所述的打磨装置包括设置在磨头支撑架上的悬臂,悬臂内设有砂轮轴,砂轮轴前后端均伸出悬臂,砂轮轴前端安装砂轮、后端通过皮带传动装置与旋转电机相连。 The grinding device includes a cantilever arranged on the grinding head support frame, a grinding wheel shaft is arranged in the cantilever, and the front and rear ends of the grinding wheel shaft extend out of the cantilever.
所述的磨头支撑架远离悬臂的一端水平设有配重块。 The end of the grinding head supporting frame away from the cantilever is horizontally provided with a counterweight.
所述的车轮组设置在底架的滑轨内。 The set of wheels is arranged in the slide rail of the underframe.
本实用新型一种罐体内壁砂轮磨光装置,通过将打磨装置固定在支撑架上,砂轮固定做旋转运动;同时,通过在由电机驱动前进的支撑架上安装罐体旋转装置,可使罐体边前行边周向运动,这样使砂轮与罐体内壁有效的接触,实施磨光。本装置将原来的丝杆带动磨头的轴向进给移动变成固定旋转,由罐体进给机构前进实现打磨,彻底避开原来丝杆机构易磨损和弯曲变形的问题,且制作成本低,适应性强,维修简便,故障率低,维护成本小。 The utility model discloses a grinding wheel polishing device for the inner wall of a tank. By fixing the grinding device on a support frame, the grinding wheel is fixed to rotate; The body moves in a circumferential direction while moving forward, so that the emery wheel is in effective contact with the inner wall of the tank for polishing. This device changes the original screw rod to drive the axial feed movement of the grinding head into a fixed rotation, and the feeding mechanism of the tank body advances to achieve grinding, completely avoiding the problems of easy wear and bending deformation of the original screw rod mechanism, and the production cost is low , strong adaptability, easy maintenance, low failure rate and low maintenance cost.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为本实用新型的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the utility model.
图中:罐体进给机构1,打磨机构2,变频调速电机3,车轮组4,罐体旋转装置5,磨头支撑架6,打磨装置7,衬胶滚筒8,滚筒轴9,轴承座10,减速电机11,悬臂12,砂轮轴13,砂轮14,旋转电机15,定位轮16,罐体17,高颈法兰18,配重块19,底架20,支撑架21。 In the figure: tank feeding mechanism 1, grinding mechanism 2, frequency conversion motor 3, wheel set 4, tank rotating device 5, grinding head support frame 6, grinding device 7, rubber-lined roller 8, roller shaft 9, bearing Seat 10, reduction motor 11, cantilever 12, grinding wheel shaft 13, grinding wheel 14, rotating motor 15, positioning wheel 16, tank body 17, high neck flange 18, counterweight 19, underframe 20, bracing frame 21.
具体实施方式 detailed description
如图1所示,一种罐体内壁砂轮磨光装置,主要由罐体进给机构1和打磨机构2组成,所述罐体进给机构1包括支撑架21,支撑架21上安装有罐体旋转装置5,支撑架21一侧安装有变频调速电机3,变频调速电机3通过链条传动带动车轮组4前后运动;所述打磨机构2包括磨头支撑架6,磨头支撑架6上设有打磨装置7。 As shown in Figure 1, a tank inner wall grinding wheel polishing device is mainly composed of a tank body feeding mechanism 1 and a grinding mechanism 2. The tank body feeding mechanism 1 includes a support frame 21 on which a tank body is installed. Body rotating device 5, a frequency conversion speed regulation motor 3 is installed on one side of the support frame 21, and the frequency conversion speed regulation motor 3 drives the wheel group 4 to move back and forth through chain transmission; the grinding mechanism 2 includes a grinding head support frame 6, and a grinding head support frame 6 There is a grinding device 7 on it.
所述的罐体旋转装置5包括衬胶滚筒8,衬胶滚筒8通过滚筒轴9安装在轴承座10上,滚筒轴9通过齿轮传动与减速电机11连接。 The tank rotating device 5 includes a rubber-lined cylinder 8, which is mounted on a bearing seat 10 through a cylinder shaft 9, and the cylinder shaft 9 is connected with a geared motor 11 through gear transmission.
所述的滚筒轴9伸出衬胶滚筒8的一端设有定位轮16,罐体17上的高颈法兰18边缘伸入到定位轮16的凹槽内。 The end of the roller shaft 9 protruding from the rubber-lined roller 8 is provided with a positioning wheel 16 , and the edge of the high neck flange 18 on the tank body 17 extends into the groove of the positioning wheel 16 .
所述的打磨装置7包括设置在磨头支撑架6上的悬臂12,悬臂12内设有砂轮轴13,砂轮轴13前后端均伸出悬臂12,砂轮轴13前端安装砂轮14、后端通过皮带传动装置与旋转电机15相连。 Described grinding device 7 comprises the cantilever 12 that is arranged on the grinding head support frame 6, is provided with emery wheel shaft 13 in the cantilever 12, and the front and rear end of emery wheel shaft 13 all stretches out cantilever 12, and emery wheel 14 is installed at the front end of emery wheel shaft 13, and the rear end passes through The belt drive is connected to the rotating electrical machine 15 .
所述的磨头支撑架6远离悬臂12的一端水平设有配重块19。 The end of the grinding head supporting frame 6 far away from the cantilever 12 is horizontally provided with a counterweight 19 .
所述的车轮组4设置在底架20的滑轨内。 The set of wheels 4 is arranged in the slide rail of the underframe 20 .
工作原理及过程:先将工件(罐体)置于衬胶滚筒8上,并将罐体17的高颈法兰18置于定位轮16的凹槽内,启动减速电机11带动衬胶滚轮减速机,其通过安装于滚筒轴9上的齿轮带动衬胶滚筒8旋转,衬胶滚筒8带动工件(罐体)旋转;支撑架21通过变频调速电机3上安装的链轮(条)带动后车轮组旋转,使支撑架21在底架20的水平滑轨上前后移动,支撑架21上的工件随之作轴向运动,进而实现工件的水平移动和旋转,达到砂轮磨光的目的。 Working principle and process: first place the workpiece (tank body) on the rubber-lined roller 8, and place the high neck flange 18 of the tank body 17 in the groove of the positioning wheel 16, start the reduction motor 11 to drive the rubber-lined roller to decelerate Machine, which drives the rubber-lined cylinder 8 to rotate through the gear installed on the cylinder shaft 9, and the rubber-lined cylinder 8 drives the workpiece (tank) to rotate; the support frame 21 is driven by the sprocket (strip) installed on the frequency conversion speed regulating motor The rotation of the wheel set makes the support frame 21 move back and forth on the horizontal slide rail of the chassis 20, and the workpiece on the support frame 21 moves axially accordingly, and then realizes the horizontal movement and rotation of the workpiece to achieve the purpose of grinding wheel polishing.
Claims (6)
Priority Applications (1)
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CN201521016918.1U CN205147965U (en) | 2015-12-09 | 2015-12-09 | Internal wall emery wheel polishing device of jar |
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CN201521016918.1U CN205147965U (en) | 2015-12-09 | 2015-12-09 | Internal wall emery wheel polishing device of jar |
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CN205147965U true CN205147965U (en) | 2016-04-13 |
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CN201521016918.1U Expired - Fee Related CN205147965U (en) | 2015-12-09 | 2015-12-09 | Internal wall emery wheel polishing device of jar |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107571125A (en) * | 2017-10-11 | 2018-01-12 | 安徽鑫艺达抛光机械有限公司 | A kind of full-automatic inner tank wall burnishing device |
CN110142669A (en) * | 2019-07-01 | 2019-08-20 | 淮海工学院 | A polishing device for the inner wall of a motor casing |
CN113814813A (en) * | 2021-10-03 | 2021-12-21 | 湖南金源柯重工科技有限公司 | Adjustable grinding device for machining cylinder barrel of oil cylinder |
-
2015
- 2015-12-09 CN CN201521016918.1U patent/CN205147965U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107571125A (en) * | 2017-10-11 | 2018-01-12 | 安徽鑫艺达抛光机械有限公司 | A kind of full-automatic inner tank wall burnishing device |
CN110142669A (en) * | 2019-07-01 | 2019-08-20 | 淮海工学院 | A polishing device for the inner wall of a motor casing |
CN110142669B (en) * | 2019-07-01 | 2020-10-20 | 湖南工学院 | A device for polishing the inner wall of a motor casing |
CN113814813A (en) * | 2021-10-03 | 2021-12-21 | 湖南金源柯重工科技有限公司 | Adjustable grinding device for machining cylinder barrel of oil cylinder |
CN113814813B (en) * | 2021-10-03 | 2022-08-19 | 湖南金源柯重工科技有限公司 | Adjustable grinding device for machining cylinder barrel of oil cylinder |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 |
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CF01 | Termination of patent right due to non-payment of annual fee |