CN205147950U - Dustless board edge cutter - Google Patents
Dustless board edge cutter Download PDFInfo
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- CN205147950U CN205147950U CN201520957537.7U CN201520957537U CN205147950U CN 205147950 U CN205147950 U CN 205147950U CN 201520957537 U CN201520957537 U CN 201520957537U CN 205147950 U CN205147950 U CN 205147950U
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Abstract
本实用新型公开了一种无尘板材切边机,包括集屑机架箱,集屑机架箱的下部为集屑室;集屑机架箱上设置有滑轨和切割升降支撑架,滑轨上设置有切割机构,切割机构包括底座,底座下部设置有与滑轨配合行走的行走导轨,底座上设置有锯片、切割电机和行走驱动电机;集屑机架箱上还罩设有可开启的用于密封集屑机架箱的透明防尘罩,透明防尘罩的一侧与集屑机架箱铰接。在切割前,先将透明防尘罩打开,将板材放在切割升降支撑架上固定,再关闭透明防尘罩,进行自动切边,在完成切割后,将透明防尘罩打开,在切割好的板材取走后,放入下一块待切割板,整个切割过程在密闭的环境中进行,实现了无尘、无噪声自动化切割。
The utility model discloses a dust-free plate edge trimmer, which comprises a chip collecting rack box, the lower part of the chip collecting rack box is a chip collecting room; There is a cutting mechanism on the rail, and the cutting mechanism includes a base. The lower part of the base is provided with a walking guide rail that cooperates with the slide rail. The base is provided with a saw blade, a cutting motor and a driving drive motor; The opened transparent dust cover for sealing the rack box for collecting dust, one side of the transparent dust cover is hinged with the rack box for collecting dust. Before cutting, open the transparent dust cover first, place the plate on the cutting lifting support frame and fix it, then close the transparent dust cover, and perform automatic edge trimming. After cutting, open the transparent dust cover and finish cutting After the plate is taken away, the next plate to be cut is placed. The whole cutting process is carried out in a closed environment, which realizes dust-free and noise-free automatic cutting.
Description
技术领域 technical field
本实用新型涉及板材切割机,特别涉及一种无尘板材切边机。 The utility model relates to a board cutting machine, in particular to a dust-free board cutting machine.
背景技术 Background technique
板材切割机是木板、塑料板、彩钢板及其他金属板材的切割设备。复合板材在成型之后,均需要对其进行切边操作。现有的自动切边机一般包括:集屑机架箱,集屑机架箱的下部为集屑室;集屑机架箱上设置有滑轨和切割升降支撑架,所述滑轨上设置有切割机构,所述切割机构包括底座,所述底座下部设置有与滑轨配合行走的行走导轨,在所述底座上设置有锯片、驱动锯片切割板材的切割电机和行走驱动电机;板材放在切割升降支撑架上,由切割升降支撑架夹持复合板材并固定,然后切割升降支撑架玩下降至切割高度,之后切割电机驱动锯片高速旋转切割板材,同时通过行走驱动电机驱动切割机构在滑轨行走切割板材。现有的切割机虽然在实现了自动切割,但是技术人员工作的环境噪声大,而且灰尘多,影响技术人员的身体健康。 The plate cutting machine is a cutting equipment for wood, plastic, color steel and other metal plates. After the composite sheet is formed, it needs to be trimmed. Existing automatic edge trimming machines generally include: a chip collection frame box, the bottom of the chip collection frame box is a chip collection chamber; a slide rail and a cutting lifting support frame are arranged on the chip collection frame box, and a There is a cutting mechanism, the cutting mechanism includes a base, the lower part of the base is provided with a walking guide rail that cooperates with the slide rail, and the base is provided with a saw blade, a cutting motor that drives the saw blade to cut the plate, and a walking drive motor; the plate Put it on the cutting lifting support frame, the composite plate is clamped and fixed by the cutting lifting support frame, and then the cutting lifting support frame is lowered to the cutting height, and then the cutting motor drives the saw blade to rotate at high speed to cut the plate, and at the same time drives the cutting mechanism through the walking drive motor Cut the sheet while walking on the slide rail. Although the existing cutting machine has realized automatic cutting, the environment where technicians work is noisy and dusty, which affects the health of technicians.
因而现有技术还有待改进和提高。 Thereby prior art still needs to improve and improve.
实用新型内容 Utility model content
鉴于上述现有技术的不足之处,本实用新型的目的在于提供一种无尘板材切边机,能在密闭空间内切割板材,而且自动清扫,从而实现无尘切割。 In view of the deficiencies of the prior art above, the purpose of this utility model is to provide a dust-free board edge trimmer, which can cut boards in a confined space and automatically clean, thereby realizing dust-free cutting.
为了达到上述目的,本实用新型采取了以下技术方案: In order to achieve the above object, the utility model has taken the following technical solutions:
一种无尘板材切边机,包括集屑机架箱,集屑机架箱的下部为集屑室;集屑机架箱上设置有滑轨和用于固定被切割板材的切割升降支撑架,所述滑轨上设置有切割机构,所述切割机构包括底座,所述底座下部设置有与滑轨配合行走的行走导轨,所述底座上设置有锯片、用于驱动锯片切割板材的切割电机和用于驱动行走导轨在滑轨上行走的行走驱动电机;所述集屑机架箱上还罩设有滑槽和可开启的用于密封集屑机架箱的透明防尘罩,所述滑槽中设置有用于清扫所述透明防尘罩的清扫机构,所述透明防尘罩的一侧与集屑机架箱铰接。 A dust-free board trimming machine, including a chip collecting rack box, the lower part of the chip collecting rack box is a chip collecting chamber; slide rails and a cutting lifting support frame for fixing the cut board are arranged on the chip collecting rack box , the slide rail is provided with a cutting mechanism, the cutting mechanism includes a base, the lower part of the base is provided with a walking guide rail that cooperates with the slide rail, and the base is provided with a saw blade for driving the saw blade to cut the plate A cutting motor and a travel drive motor for driving the travel guide rail to travel on the slide rail; the dust collection rack box is also covered with a chute and an openable transparent dust cover for sealing the dust collection rack box, A cleaning mechanism for cleaning the transparent dust-proof cover is arranged in the chute, and one side of the transparent dust-proof cover is hinged to the dust collecting rack box.
所述的无尘板材切边机中,所述清扫机构包括清扫环,所述清扫环上设置有若干清扫滚珠刷,所述清扫滚珠刷与所述透明防尘罩的内壁滚动触接。 In the dust-free panel edge trimmer, the cleaning mechanism includes a cleaning ring, and a plurality of cleaning ball brushes are arranged on the cleaning ring, and the cleaning ball brushes are in rolling contact with the inner wall of the transparent dustproof cover.
所述的无尘板材切边机中,所述透明防尘罩为拱形防尘罩,所述清扫环为拱形防尘罩。 In the dust-free plate trimming machine, the transparent dust cover is an arched dust cover, and the cleaning ring is an arched dust cover.
所述的无尘板材切边机中,所述透明防尘罩为亚克力罩。 In the dust-free board trimming machine, the transparent dust cover is an acrylic cover.
所述的无尘板材切边机中,所述底座上还设置有吸尘装置,所述吸尘装置与集屑室连通。 In the dust-free panel edge trimmer, a dust suction device is further provided on the base, and the dust suction device communicates with the chip collection chamber.
所述的无尘板材切边机中,所述切割机构和滑轨为两组。 In the dust-free panel edge trimmer, the cutting mechanism and slide rails are in two groups.
所述的无尘板材切边机中,所述集屑机架箱上还设置有用于调节两组滑轨的间距的调节机构。 In the dust-free plate edge trimmer, an adjustment mechanism for adjusting the distance between the two groups of slide rails is also provided on the chip collection frame box.
所述的无尘板材切边机中,所述滑轨的两端设置有限位档块。 In the dust-free panel edge trimmer, limit stops are provided at both ends of the slide rail.
相较于现有技术,本实用新型提供的无尘板材切边机包括集屑机架箱,集屑机架箱的下部为集屑室;集屑机架箱上设置有滑轨和用于固定被切割板材的切割升降支撑架,所述滑轨上设置有切割机构,所述切割机构包括底座,所述底座下部设置有与滑轨配合行走的行走导轨,在所述底座上设置有锯片、驱动锯片切割板材的切割电机和用于驱动行走导轨在滑轨上行走的行走驱动电机;所述集屑机架箱上还罩设有可开启的用于密封集屑机架箱的透明防尘罩,所述透明防尘罩的一侧与集屑机架箱铰接。在切割前,先将透明防尘罩打开,将板材放在切割升降支撑架上固定,再关闭透明防尘罩,然后使切割升降支撑架控制板材下降至切割高度,再由切割电机驱动据片高速旋转切边,在切割的同时由行走驱动电机驱动切割机构行走,实现了自动切边,在完成切割后,将透明防尘罩打开,在切割好的板材取走后,放入下一块待切割板,整个切割过程在密闭的环境中进行,实现了无尘、无噪声自动化切割,确保了技术人员的身体健康。同时,在透明防尘罩上沾有粉尘时,由清扫机构清扫所述透明防尘罩,便于观察无尘板材切边机的切割状态,真正实现无尘切割。 Compared with the prior art, the dust-free plate trimming machine provided by the utility model includes a chip collection frame box, and the lower part of the chip collection frame box is a chip collection chamber; the chip collection frame box is provided with slide rails and for The cutting and lifting support frame for fixing the plate to be cut is provided with a cutting mechanism on the slide rail, and the cutting mechanism includes a base. Blades, cutting motors for driving saw blades to cut boards, and driving motors for driving the walking guide rails to walk on the slide rails; the chip collecting frame box is also covered with an openable container for sealing the chip collecting frame box A transparent dust-proof cover, one side of the transparent dust-proof cover is hinged with the dust collection rack box. Before cutting, open the transparent dust-proof cover first, place the plate on the cutting lifting support frame and fix it, then close the transparent dust-proof cover, then let the cutting lifting support frame control the plate to drop to the cutting height, and then the cutting motor drives the sheet High-speed rotary edge trimming, while cutting, the cutting mechanism is driven by the walking drive motor to realize automatic edge trimming. After the cutting is completed, the transparent dust cover is opened, and after the cut plate is taken away, the next piece is placed Cutting board, the whole cutting process is carried out in a closed environment, which realizes dust-free and noise-free automatic cutting and ensures the health of technicians. At the same time, when dust is stained on the transparent dust-proof cover, the transparent dust-proof cover is cleaned by the cleaning mechanism, which is convenient for observing the cutting state of the dust-free plate edge trimmer, and truly realizes dust-free cutting.
附图说明 Description of drawings
图1为本实用新型提供的无尘板材切边机的结构示意图。 Fig. 1 is a structural schematic diagram of a dust-free plate trimming machine provided by the utility model.
图2为本实用新型提供的无尘板材切边机的清扫机构的部分结构示意图。 Fig. 2 is a partial structural schematic diagram of the cleaning mechanism of the dust-free panel edge trimmer provided by the present invention.
具体实施方式 detailed description
本实用新型提供一种无尘板材切边机,为使本实用新型的目的、技术方案及效果更加清楚、明确,以下参照附图并举实施例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。 The utility model provides a dust-free plate edge trimmer. In order to make the purpose, technical solution and effect of the utility model clearer and clearer, the utility model will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
请参阅图1,本实用新型提供的无尘板材切边机,包括集屑机架箱10,集屑机架箱10的下部为集屑室(图中未标号),集屑机架箱10的上部敞开,便于回收切边废料和粉尘;集屑机架箱10上设置有滑轨20和用于固定被切割板材的切割升降支撑架30,所述滑轨20上设置有切割机构40,所述切割机构40包括底座41,所述底座41下部设置有与滑轨20配合行走的行走导轨42,在所述底座41上设置有锯片43、驱动锯片43切割板材的切割电机44和用于驱动行走导轨42在滑轨20上行走的行走驱动电机45。 Please refer to Fig. 1, the dust-free plate edge trimmer provided by the utility model includes a chip collection frame box 10, the bottom of the chip collection frame box 10 is a chip collection chamber (not labeled in the figure), and the chip collection frame box 10 The upper part is open, which is convenient for recycling edge trimming waste and dust; the chip collection frame box 10 is provided with a slide rail 20 and a cutting lifting support frame 30 for fixing the cut sheet, and the slide rail 20 is provided with a cutting mechanism 40, The cutting mechanism 40 includes a base 41, the bottom of the base 41 is provided with a walking guide rail 42 cooperating with the slide rail 20, and the base 41 is provided with a saw blade 43, a cutting motor 44 for driving the saw blade 43 to cut the plate, and The travel drive motor 45 for driving the travel guide rail 42 to travel on the slide rail 20 .
本实施例中,所述切割升降支撑架30可采用现有通知的升降固定架,如升降功能采用丝杠,固定夹持功能采用气缸等。具体的切割升降支撑架30位于集屑机架箱10的中间,滑轨20位于集屑机架箱10的一侧,在切割过程中固定板材的中间,便于切割机构40进行切边操作。 In this embodiment, the lifting and lowering support frame 30 of the cutting can adopt the existing notified lifting and fixing frame, such as a lead screw for the lifting function, and an air cylinder for the fixed clamping function. The specific cutting lifting support frame 30 is located in the middle of the chip collection rack box 10, and the slide rail 20 is located at one side of the chip collection rack box 10, and is fixed in the middle of the plate during the cutting process to facilitate the cutting mechanism 40 to perform edge trimming.
请一并参阅图2,所述集屑机架箱10上还罩设有滑槽(图中未示出)和可开启的用于密封集屑机架箱10的透明防尘罩50,所述透明防尘罩50为亚克力罩。所述滑槽中设置有用于清扫所述透明防尘罩的清扫机构60,该清扫机构可手动开启完成清扫功能。 Please refer to Fig. 2 together, the dust-collecting rack box 10 is also covered with a chute (not shown in the figure) and an openable transparent dustproof cover 50 for sealing the dust-collecting rack box 10, so The transparent dust cover 50 is an acrylic cover. A cleaning mechanism 60 for cleaning the transparent dustproof cover is arranged in the chute, and the cleaning mechanism can be opened manually to complete the cleaning function.
所述透明防尘罩50的一侧与集屑机架箱10铰接,便于透明防尘罩50相对集屑机架箱10开合。本实施例中,所述透明防尘罩50为拱形防尘罩,其切割空间大,而且可观察切割机构40的切割状态。 One side of the transparent dust-proof cover 50 is hinged with the dust-collecting rack box 10 , so that the transparent dust-proof cover 50 is opened and closed relative to the dust-collecting rack box 10 . In this embodiment, the transparent dust cover 50 is an arched dust cover, which has a large cutting space and can observe the cutting state of the cutting mechanism 40 .
在切割前,先将透明防尘罩50打开,将板材放在切割升降支撑架30上固定,再关闭透明防尘罩50,然后使切割升降支撑架30控制板材下降至切割高度,再由切割电机44驱动据片旋转切割板材,在切割的同时由行走驱动电机45驱动切割机构40行走,实现了自动切边,在完成切割后,将透明防尘罩50打开,在切割好的板材取走后,放入下一块待切割板,整个切割过程在密闭的环境中进行,实现了无尘、无噪声自动化切割,确保了技术人员的身体健康。同时,在透明防尘罩50上沾有粉尘时,由清扫机构60清扫所述透明防尘罩50,便于观察无尘板材切边机的切割状态,真正实现无尘切割。 Before cutting, first open the transparent dust cover 50, place the plate on the cutting lifting support frame 30 and fix it, then close the transparent dust cover 50, then make the cutting lifting support frame 30 control the plate to drop to the cutting height, and then the cutting plate will be lowered to the cutting height. The motor 44 drives the rotating cutting plate according to the piece, and the cutting mechanism 40 is driven by the driving drive motor 45 to walk while cutting, realizing automatic edge trimming. After the cutting is completed, the transparent dust cover 50 is opened, and the cut plate is taken away. Finally, put in the next board to be cut, and the whole cutting process is carried out in a closed environment, which realizes dust-free and noise-free automatic cutting and ensures the health of technicians. Simultaneously, when the transparent dustproof cover 50 is stained with dust, the cleaning mechanism 60 cleans the transparent dustproof cover 50, which is convenient for observing the cutting state of the dust-free plate edge trimmer, and truly realizes dust-free cutting.
请继续参阅图2,所述清扫机构包括清扫环60,所述清扫环上设置有若干清扫滚珠刷62,所述清扫滚珠刷62与所述透明防尘罩的内壁滚动触接,通过滚动清扫的方式,可将透明防尘罩清扫替替干净。具体地,清扫环60可由气缸控制其在滑槽中往返滑动,并且可在集屑机架箱设置一手动按钮用来控制气缸动作,完成清扫功能。 Please continue to refer to Fig. 2, the cleaning mechanism includes a cleaning ring 60, on which a number of cleaning ball brushes 62 are arranged, and the cleaning ball brushes 62 are in rolling contact with the inner wall of the transparent dustproof cover, and cleaning by rolling In this way, the transparent dust cover can be cleaned and replaced. Specifically, the cleaning ring 60 can be controlled by the cylinder to slide back and forth in the chute, and a manual button can be set on the chip collection frame box to control the action of the cylinder to complete the cleaning function.
如图2所示,清扫环60上的相邻两个清扫滚珠刷62滚动接触,所述清扫环为拱形防尘罩,使各清扫滚珠刷62构成的形状与透明防尘罩的形状匹配,实现无死角清洁。 As shown in Figure 2, two adjacent cleaning ball brushes 62 on the cleaning ring 60 are in rolling contact. The cleaning ring is an arched dust cover, so that the shape of each cleaning ball brush 62 matches the shape of the transparent dust cover , to achieve no dead angle cleaning.
请继续图1和图2,由于在切割时,会产生大量的粉尘,所述底座41上还设置有吸尘装置(图中未标号),所述吸尘装置与集屑室连通,直接将粉尘吸入集屑室中回收。 Please continue with Fig. 1 and Fig. 2, because a large amount of dust will be generated during cutting, a dust suction device (not labeled in the figure) is also provided on the base 41, and the dust suction device communicates with the dust collection chamber to directly The dust is sucked into the dust collection chamber for recovery.
请继续参阅图1,所述滑轨20的两端设置有限位档块46,用于防止切割机构40走出最大行程。 Please continue to refer to FIG. 1 , limit blocks 46 are provided at both ends of the slide rail 20 to prevent the cutting mechanism 40 from going out of the maximum stroke.
进一步的,所述切割机构40为两组,两组切割机构40可同时切割,从而同时对板材的两侧切边,使工作效率加倍。相应地,滑轨20也为两组,位于切割升降支撑架的两侧。 Further, the cutting mechanism 40 is divided into two groups, and the two groups of cutting mechanisms 40 can cut at the same time, so as to trim both sides of the board at the same time, which doubles the working efficiency. Correspondingly, there are also two groups of slide rails 20, which are located on both sides of the cutting and lifting support frame.
较佳地,所述集屑机架箱10上还设置有用于调节两组滑轨20的间距的调节机构(图中未示出),通过调节机构调节两组滑轨20之间的间距,从而适应不宽度的调节。 Preferably, the chip collecting rack box 10 is also provided with an adjustment mechanism (not shown in the figure) for adjusting the distance between the two groups of slide rails 20, and the distance between the two groups of slide rails 20 is adjusted by the adjustment mechanism. Thereby adapting to the adjustment of different widths.
为了便于废料回收,所述集屑机架箱10的底面设置有出屑口(图中未示出),并且在集屑机架箱10的底面还设置有万向轮(图中未示出),便于移动无尘板材切边机。较佳地,所述集屑机架箱10设置有可开启的门,便于清扫集屑机架箱10内部的粉尘。 In order to facilitate waste recycling, the bottom surface of the chip collection frame box 10 is provided with a chip outlet (not shown in the figure), and the bottom surface of the chip collection frame box 10 is also provided with universal wheels (not shown in the figure). ), easy to move the dust-free sheet trimming machine. Preferably, the chip collecting rack box 10 is provided with an openable door, which is convenient for cleaning the dust inside the chip collecting rack box 10 .
更进一步地,集屑机架箱10的一侧设置有吸盘装置,在放板和取板时,通过吸盘装置直接放板和取板,从放板到切割到取板均自动化操作,进一步降低了技术人员的劳动强度。 Furthermore, one side of the chip collection rack box 10 is provided with a suction cup device. When placing and taking boards, the boards are directly placed and taken out through the suction cup device, and the operations from board placement to cutting to board removal are all automated, further reducing the Reduced the labor intensity of technicians.
综上所述,无尘板材切边机在切割前,先将透明防尘罩打开,将板材放在切割升降支撑架上固定,再关闭透明防尘罩,然后使切割升降支撑架控制板材下降至切割高度,再由切割电机驱动据片旋转切割板材,在切割的同时由行走驱动电机驱动切割机构行走,实现了自动切边,在完成切割后,将透明防尘罩打开,在切割好的板材取走后,放入下一块待切割板,整个切割过程在密闭的环境中进行,实现了无尘、无噪声自动化切割,确保了技术人员的身体健康。 To sum up, before cutting, the dust-free plate edge trimmer first opens the transparent dust cover, puts the plate on the cutting lifting support frame and fixes it, then closes the transparent dust cover, and then makes the cutting lifting support frame control the plate to drop To the cutting height, the cutting motor is driven to rotate and cut the plate according to the piece. While cutting, the cutting mechanism is driven by the walking driving motor to realize automatic edge trimming. After the cutting is completed, the transparent dust cover is opened, and the cut After the board is taken away, the next board to be cut is placed. The whole cutting process is carried out in a closed environment, which realizes dust-free and noise-free automatic cutting and ensures the health of technicians.
而且无尘板材切边机可设置两组切割机构同时切割,工作效率加倍提升。 Moreover, the dust-free sheet edge trimmer can be equipped with two sets of cutting mechanisms to cut at the same time, which doubles the work efficiency.
可以理解的是,对本领域普通技术人员来说,可以根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,而所有这些改变或替换都应属于本实用新型所附的权利要求的保护范围。 It can be understood that those skilled in the art can make equivalent replacements or changes according to the technical solution of the utility model and its utility model concept, and all these changes or replacements should belong to the appended claims of the utility model protected range.
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| CN108994390A (en) * | 2018-08-13 | 2018-12-14 | 广州宝升新型材料有限公司 | A kind of processing technology of novel Al alloy parts |
| CN108994389A (en) * | 2018-08-13 | 2018-12-14 | 广州宝升新型材料有限公司 | A kind of non-ferrous metal structural material equipment |
| CN109014417A (en) * | 2018-08-13 | 2018-12-18 | 广州益为科技有限公司 | A kind of Crosscut production line for metal sheet materials |
| CN108971607A (en) * | 2018-08-13 | 2018-12-11 | 惠安县正和机械设备有限公司 | A kind of constructional material plate production equipment |
| CN109014416A (en) * | 2018-08-13 | 2018-12-18 | 广州益为科技有限公司 | A kind of novel Crosscut production line for metal sheet materials |
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| CN108714718A (en) * | 2018-08-13 | 2018-10-30 | 广州宝升新型材料有限公司 | A kind of processing technology of Al alloy parts |
| CN109173448A (en) * | 2018-08-13 | 2019-01-11 | 泉州奔众电器有限公司 | A kind of green filtering screen used for automobile air conditioning |
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