CN205147819U - Gas cooking utensils production line - Google Patents
Gas cooking utensils production line Download PDFInfo
- Publication number
- CN205147819U CN205147819U CN201520939376.9U CN201520939376U CN205147819U CN 205147819 U CN205147819 U CN 205147819U CN 201520939376 U CN201520939376 U CN 201520939376U CN 205147819 U CN205147819 U CN 205147819U
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- kitchen ranges
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000010411 cooking Methods 0.000 title abstract 10
- 238000012360 testing method Methods 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 11
- 238000007639 printing Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000003384 imaging method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 abstract description 5
- 239000000047 product Substances 0.000 description 25
- 230000000694 effects Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 238000012797 qualification Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
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- 238000012549 training Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The utility model provides a gas cooking utensils production line, is including carrying the frame, the next door of carrying the frame is provided with the first station that is used for getting the casing of putting the gas cooking utensils, a second station and first manipulator for getting put the stove foot and the battery case of gas cooking utensils, a third station and second manipulator for getting put the some firearm of gas cooking utensils, a fourth station and third manipulator for getting put the valve body of gas cooking utensils, a 5th station and fourth manipulator for getting the intake pipe of putting the gas cooking utensils, a 6th station and the 5th manipulator for getting put the furnace end assembly of gas cooking utensils, a 7th station and the 6th manipulator for getting put bundling of gas cooking utensils, a 8th station and the 7th manipulator for getting put the air duct of gas cooking utensils. Be provided with the airtightness detector that first gas tightness detected the station and was used for carrying on the gas tightness original inspection between the 5th station and the 6th station. The falling switch has the characteristics of being simple and reasonable in structure and flexible in operation.
Description
Technical field
The utility model relates to a kind of gas kitchen ranges production line.
Background technology
Chinese patent literature CN104696995A disclosed a kind of gas kitchen ranges on 06 10th, 2015, comprise housing, burner, burner, gas-distributing pipe, plug valve, igniter, stove housing, panel, the central authorities that the housing of burner has a closed loop configuration are provided with lower end and air communicates, upper end connects with the circular hole at porous plate center, the tapered channel of the igniting of within it being installed by needle frame and feedback needle.Described panel is shaping by aluminium alloy compression casting, fastening be connected kitchen range parts adopt screw be stainless steel screw.
Utility model content
The purpose of this utility model aims to provide a kind of gas kitchen ranges production line of simple and reasonable, flexible operation, to overcome weak point of the prior art.
By a kind of gas kitchen ranges production line that this object designs, comprise conveying frame, its architectural feature is the first station that the side of described conveying frame is provided with the housing for picking and placeing gas kitchen ranges, for the second station and first manipulator of the stove pin and battery case that pick and place gas kitchen ranges, for picking and placeing the 3rd station and second manipulator of the igniter of gas kitchen ranges, for picking and placeing the 4th station and the 3rd manipulator of the valve body of gas kitchen ranges, for picking and placeing the 5th station and the 4th manipulator of the air inlet pipe of gas kitchen ranges, for picking and placeing the 6th station and the 5th manipulator of the burner assembly of gas kitchen ranges, for picking and placeing the 7th station and the 6th manipulator of the binding of gas kitchen ranges, for picking and placeing the 8th station and the 7th manipulator of the wireway of gas kitchen ranges.
Further, the first air-leakage test station and the first air-leakage detector for carrying out air-tightness initial survey is provided with between described 5th station and the 6th station.
Further, the side of described conveying frame is also provided with general assembly debugging station, tries fiery debugging station, the locking piece of gas kitchen ranges installs station and erecting of panel station, this general assembly debugging station, try fiery debugging station, the locking piece of gas kitchen ranges installs station and erecting of panel station is successively set on after the 8th station.
Further, the side of described conveying frame is also provided with the erecting of panel station of gas kitchen ranges, and the locking piece that this erecting of panel station is arranged on gas kitchen ranges is installed after station.
Further, the side of described conveying frame is also provided with the second air-leakage test station and the second air-leakage detector for carrying out air-tightness reinspection, and this second air-leakage test station is arranged on after erecting of panel station.
Further, the side of described conveying frame is also provided with online flow detection station, and this online flow detection station is between the second air-leakage test station and erecting of panel station.
Further, the panel that the side of described conveying frame is also provided with gas kitchen ranges cleans station, total inspection station and multiple package position, and this panel cleans station, total inspection station and multiple package position and is successively set on after the second air-leakage test station.
Further, the side of described first station and multiple package position is provided with the supervising device for the whole streamline process of monitoring management, and this supervising device comprises vanning imaging identification storing mechanism, electronic board, bar code generation printing mechanism and/or radio frequency identification card dispenser.
Further, the cartoning sealing machine and the laminator that are also provided with the gas kitchen ranges after for encapsulated moulding below of described multiple package position.
The utility model is provided with the first station of the housing for picking and placeing gas kitchen ranges on the side of conveying frame, for the second station and first manipulator of the stove pin and battery case that pick and place gas kitchen ranges, for picking and placeing the 3rd station and second manipulator of the igniter of gas kitchen ranges, for picking and placeing the 4th station and the 3rd manipulator of the valve body of gas kitchen ranges, for picking and placeing the 5th station and the 4th manipulator of the air inlet pipe of gas kitchen ranges, for picking and placeing the 6th station and the 5th manipulator of the burner assembly of gas kitchen ranges, for picking and placeing the 7th station and the 6th manipulator of the binding of gas kitchen ranges, for picking and placeing the 8th station and the 7th manipulator of the wireway of gas kitchen ranges, by the setting of each manipulator on above-mentioned each station, both improve efficiency of assembling, the probability of makeing mistakes reduced greatly again.
The utility model is provided with the first air-leakage test station and the first air-leakage detector for carrying out air-tightness initial survey between the 5th station and the 6th station, Preliminary detection can be carried out to the assembly that the air inlet pipe of gas kitchen ranges and burner assembly are formed by the first air-leakage detector, prevent defective semi-finished product from entering into next process, thus avoid the waste of manpower and material resources, reduce the cost of manufacture of product.
The utility model is also provided with the second air-leakage test station and the second air-leakage detector for carrying out air-tightness reinspection on the side of conveying frame, this the second air-leakage test station is arranged on after erecting of panel station, through the gas kitchen ranges of assembled formation before carrying out last clean packaging, carry out secondary air-leakage test again, guarantee that the product after assembling there will not be leakage, thus ensure that the quality of product to greatest extent.
The utility model is provided with the supervising device for the whole streamline process of monitoring management on the side of the first station and multiple package position, this supervising device comprises vanning imaging identification storing mechanism, electronic board, bar code generates printing mechanism and/or radio frequency identification card dispenser, thus can to the whole assembling of gas kitchen ranges, detect, and even packaging process carries out all complete monitorings, real-time tracking, accident can be processed in time, and can according to monitoring content, search the generation link of substandard product, be conducive to improving production process and job instruction, improve the quality of products.
In sum, the utility model has feature that is simple and reasonable, flexible operation.
Accompanying drawing explanation
Fig. 1 is the utility model one example structure schematic diagram.
Fig. 2 is the elevational schematic view of Fig. 1.
Fig. 3 is that schematic diagram is looked on a left side of Fig. 1.
In figure: 1 is the first station, 2 is the second station, 3 is the 3rd station, 4 is the 4th station, 5 is the 5th station, 6 is the first air-leakage test station, 7 is the 6th station, 8 is the 7th station, 9 is the 8th station, 10 is general assembly debugging station, 11 is the fiery debugging station of examination, 12 is locking piece installation station, 13 is erecting of panel station, 14 is online flow detection station, 15 is the second air-leakage test station, 16 clean station for panel, 17 for always to examine station, 18 is multiple package position, 20 is vanning imaging identification storing mechanism, 21 is bar code generation printing mechanism, 22 is electronic board, 23 is cartoning sealing machine, 24 is laminator, 30 is conveying frame.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
See Fig. 1-Fig. 3, this gas kitchen ranges production line, comprise conveying frame 30, the side of described conveying frame 30 is provided with the first station 1 of the housing for picking and placeing gas kitchen ranges, for the second station 2 and the first manipulator of the stove pin and battery case that pick and place gas kitchen ranges, for picking and placeing the 3rd station 3 and the second manipulator of the igniter of gas kitchen ranges, for picking and placeing the 4th station 4 and the 3rd manipulator of the valve body of gas kitchen ranges, for picking and placeing the 5th station 5 and the 4th manipulator of the air inlet pipe of gas kitchen ranges, for picking and placeing the 6th station 7 and the 5th manipulator of the burner assembly of gas kitchen ranges, for picking and placeing the 7th station 8 and the 6th manipulator of the binding of gas kitchen ranges, for picking and placeing the 8th station 9 and the 7th manipulator of the wireway of gas kitchen ranges.
The first air-leakage test station 6 and the first air-leakage detector for carrying out air-tightness initial survey is provided with between described 5th station 5 and the 6th station 7.
The side of described conveying frame 30 is also provided with general assembly debugging station 10, tries fiery debugging station 11, the locking piece of gas kitchen ranges installs station 12 and erecting of panel station 13, this general assembly debugging station 10, try fiery debugging station 11, the locking piece of gas kitchen ranges installs station 12 and erecting of panel station 13 is successively set on after the 8th station 9.
The side of described conveying frame 30 is also provided with the erecting of panel station 13 of gas kitchen ranges, and the locking piece that this erecting of panel station 13 is arranged on gas kitchen ranges is installed after station 12.
The side of described conveying frame 30 is also provided with the second air-leakage test station 15 and the second air-leakage detector for carrying out air-tightness reinspection, and this second air-leakage test station 15 is arranged on after erecting of panel station 13.
The side of described conveying frame 30 is also provided with online flow detection station 14, and this online flow detection station 14 is between the second air-leakage test station 15 and erecting of panel station 13.
The panel that the side of described conveying frame 30 is also provided with gas kitchen ranges cleans station 16, total inspection station 17 and multiple package position 18, and this panel cleans station 16, total inspection station 17 and multiple package position 18 and is successively set on after the second air-leakage test station 15.
The side of described first station 1 and multiple package position 18 is provided with the supervising device for the whole streamline process of monitoring management, and this supervising device comprises vanning imaging identification storing mechanism 20, electronic board 22, bar code generation printing mechanism 21 and/or radio frequency identification card dispenser.
The vanning that the utility model carries out product by vanning imaging identification storing mechanism 20 is taken pictures, when verifying qualitative data, high-resolution camera can be adopted, before packaging products in boxes, by the main frame of product, accessory (description, guarantee card, the quality certification, battery ... Deng) be all placed on corresponding station, scanning product bar code or read product wireless radio frequency discrimination RFID card after, carry out taking pictures action, the photo obtained is deposited with the name of product bar code.Effectively preventing from misplacing, put less or put accessory more after, can not unpack, directly review in computer photo files and search problematic packing case.Can also according to the wireless radio frequency discrimination RFID calorific power of product bar code or reading, quality restriction data are retrieved in the database of vanning imaging identification storing mechanism 20, if any undetected or nonconformance, then system alert prompting, cannot put in storage, thus avoid the underproof packaging products in boxes of product examine.
Vanning imaging identification storing mechanism 20 can also have following technique effect: can carry out Quality Detection data acquisition and review: by all checkout equipments on gas kitchen ranges production line, the equipment comprising the first air-leakage detector, the second air-leakage detector and online flow detection device etc. forms an Internet of Things jointly, can detection data on each station on Real-time Collection gas kitchen ranges production line, the Data classification gathered stores, and generates examining report.And can programming count output, qualification rate, number of non-compliances, passing number etc.Can automatically generate quality form, the manager of gas kitchen ranges production line can understand the quality status of semi-finished product on production line, finished product in time by these real-time detection data, form, adjust, rectify and even halt production accordingly to production process, production link.Stop to detect underproof semi-finished product, finished product flows into next link or put in storage.
The cartoning sealing machine 23 and the laminator 24 that are also provided with the gas kitchen ranges after for encapsulated moulding below of described multiple package position 18.
Electronic board 22 can realize following object: 1) realize the visual management on gas kitchen ranges production line.Pass through various forms: as poster, present situation plate, chart or electrical screen etc. on gas kitchen ranges production line situation in large screen display, as the production schedule, actual production quantity, statistics, accepted product percentage, positive negative spread, Time of Day, notice and salutatory etc.So that anyone can grasp production status and necessary data in time, can rapid development solution and enforcement counter-measure when occurring abnormal.2) according to Large-size LCD Screen display, then more contents can be shown, so the electronic board in the utility model can according to customer demand, customization displaying contents.Such as: the concrete distribution that intuitively can demonstrate ratio and each defective work shared by qualified, substandard product on electronic board by the mode of " pie chart ".
Bar code generates printing mechanism 21 and mainly carries out bar code generation, printing, product identification, and it has following effect: 1) can set bar code rule according to the product type of gas kitchen ranges in advance, be saved to database.When needing to generate bar code, from database, if desired with ERP interface, recall data, according to current date, production line numbering etc. generate bar code rule, certainly, also can customize bar code rule in advance.After setting printing number, press the print button in bar code generation printing mechanism 21, can the whole bar code of automatic printing.Also can adopt artificial setting, manual input bar code content prints.2) adopt bar code and wireless radio frequency discrimination RFID card and deposit mode, when product drops into, bar code stickup, scanning and wireless radio frequency discrimination RFID card can be carried out paste and carry out simultaneously, so, both can joint strip code on product, also can paste repeatedly used wireless radio frequency discrimination RFID card, all product individual identification still identify with unique bar code, and wireless radio frequency discrimination RFID card number and bar code are temporarily corresponding.The advantage of wireless radio frequency discrimination RFID card is adopted to be that non contact angle measurement, recognition speed is fast, efficiency is high, can make and namely automatically identify at product introduction identification area of space, omits bar code scan step, conscientiously enhances productivity.
When the utility model uses, the management of automatic process card post can be carried out: each station 1) on gas kitchen ranges production line arranges a LCDs, the files such as display operation card picture, operation video, solve paper process card cracky, easily loss, unmanageable drawback, and video can play the effect of auxiliary training.2) text subtitle such as stackable display notice, prompting, warning on the LCDs of each station.3) quality department finds product defects or should be noted item, after immediately can revising technical papers, issues relevant post and reminds.4) productive temp controls: A) in the countdown of the LCDs upper right corner of each station display beat, can be set in N before the scheduled time and carry out discoloration prompt second, reminding employees pick up speed.B) call button can be set at each station, work as any time, the problem that operator on certain station has run into process not, as scarce material, checkout equipment cisco unity malfunction or serious quality problem etc., call button can be pressed, the main frame of the keeper on gas kitchen ranges production line can sound music, and the ringing pilot lamp flicker simultaneously on corresponding station, call manager personnel go to help.The operating system of calling can adopt ANDON system.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (9)
1. a gas kitchen ranges production line, comprise conveying frame (30), it is characterized in that the side of described conveying frame (30) is provided with first station (1) of the housing for picking and placeing gas kitchen ranges, for the second station (2) and first manipulator of the stove pin and battery case that pick and place gas kitchen ranges, for picking and placeing the 3rd station (3) and the second manipulator of the igniter of gas kitchen ranges, for picking and placeing the 4th station (4) and the 3rd manipulator of the valve body of gas kitchen ranges, for picking and placeing the 5th station (5) and the 4th manipulator of the air inlet pipe of gas kitchen ranges, for picking and placeing the 6th station (7) and the 5th manipulator of the burner assembly of gas kitchen ranges, for picking and placeing the 7th station (8) and the 6th manipulator of the binding of gas kitchen ranges, for picking and placeing the 8th station (9) and the 7th manipulator of the wireway of gas kitchen ranges.
2. gas kitchen ranges production line according to claim 1, is characterized in that being provided with the first air-leakage test station (6) and the first air-leakage detector for carrying out air-tightness initial survey between described 5th station (5) and the 6th station (7).
3. gas kitchen ranges production line according to claim 1, it is characterized in that the side of described conveying frame (30) is also provided with general assembly debugging station (10), tries fiery debugging station (11), the locking piece of gas kitchen ranges installs station (12) and erecting of panel station (13), this general assembly debugging station (10), try fiery debugging station (11), locking piece installation station (12) of gas kitchen ranges and erecting of panel station (13) and be successively set on after the 8th station (9).
4. gas kitchen ranges production line according to claim 3, it is characterized in that the side of described conveying frame (30) is also provided with the erecting of panel station (13) of gas kitchen ranges, the locking piece that this erecting of panel station (13) is arranged on gas kitchen ranges is installed after station (12).
5. gas kitchen ranges production line according to claim 4, it is characterized in that the side of described conveying frame (30) is also provided with the second air-leakage test station (15) and the second air-leakage detector for carrying out air-tightness reinspection, this second air-leakage test station (15) is arranged on after erecting of panel station (13).
6. gas kitchen ranges production line according to claim 5, it is characterized in that the side of described conveying frame (30) is also provided with online flow detection station (14), this online flow detection station (14) is positioned between the second air-leakage test station (15) and erecting of panel station (13).
7. gas kitchen ranges production line according to claim 5, it is characterized in that the panel that the side of described conveying frame (30) is also provided with gas kitchen ranges cleans station (16), always examines station (17) and multiple package position (18), this panel cleans station (16), always examines station (17) and multiple package position (18) is successively set on after the second air-leakage test station (15).
8. gas kitchen ranges production line according to claim 7, it is characterized in that the side of described first station (1) and multiple package position (18) is provided with the supervising device for the whole streamline process of monitoring management, this supervising device comprises vanning imaging identification storing mechanism (20), electronic board (22), bar code generation printing mechanism (21) and/or radio frequency identification card dispenser.
9. gas kitchen ranges production line according to claim 7, is characterized in that the cartoning sealing machine (23) and the laminator (24) that are also provided with the gas kitchen ranges after for encapsulated moulding below of described multiple package position (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520939376.9U CN205147819U (en) | 2015-11-20 | 2015-11-20 | Gas cooking utensils production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520939376.9U CN205147819U (en) | 2015-11-20 | 2015-11-20 | Gas cooking utensils production line |
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| Publication Number | Publication Date |
|---|---|
| CN205147819U true CN205147819U (en) | 2016-04-13 |
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ID=55683558
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520939376.9U Expired - Fee Related CN205147819U (en) | 2015-11-20 | 2015-11-20 | Gas cooking utensils production line |
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| Country | Link |
|---|---|
| CN (1) | CN205147819U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105945585A (en) * | 2016-06-02 | 2016-09-21 | 江苏恒久钢构有限公司 | Net rack rod element assembly processing and code printing process |
| CN106271609A (en) * | 2016-08-31 | 2017-01-04 | 浙江亿田电器有限公司 | A kind of shell assembly machine of household integrated stove |
| CN109514247A (en) * | 2018-11-28 | 2019-03-26 | 杭州德意电器股份有限公司 | A kind of burner assembling detection production line based on information feedback |
| CN110989521A (en) * | 2019-11-30 | 2020-04-10 | 航天科技控股集团股份有限公司 | Intelligent management system for production line |
| CN113478225A (en) * | 2021-07-27 | 2021-10-08 | 杭州德意电器股份有限公司 | Automatic assembly production line for gas stove |
-
2015
- 2015-11-20 CN CN201520939376.9U patent/CN205147819U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105945585A (en) * | 2016-06-02 | 2016-09-21 | 江苏恒久钢构有限公司 | Net rack rod element assembly processing and code printing process |
| CN105945585B (en) * | 2016-06-02 | 2017-11-07 | 江苏恒久钢构有限公司 | Rod member for grid component processes stamp technique |
| CN106271609A (en) * | 2016-08-31 | 2017-01-04 | 浙江亿田电器有限公司 | A kind of shell assembly machine of household integrated stove |
| CN109514247A (en) * | 2018-11-28 | 2019-03-26 | 杭州德意电器股份有限公司 | A kind of burner assembling detection production line based on information feedback |
| CN110989521A (en) * | 2019-11-30 | 2020-04-10 | 航天科技控股集团股份有限公司 | Intelligent management system for production line |
| CN113478225A (en) * | 2021-07-27 | 2021-10-08 | 杭州德意电器股份有限公司 | Automatic assembly production line for gas stove |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 |