CN205147687U - Supporting base - Google Patents
Supporting base Download PDFInfo
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- CN205147687U CN205147687U CN201520977599.4U CN201520977599U CN205147687U CN 205147687 U CN205147687 U CN 205147687U CN 201520977599 U CN201520977599 U CN 201520977599U CN 205147687 U CN205147687 U CN 205147687U
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- plate
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- level
- bridge plate
- ing washer
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Abstract
The utility model provides a supporting base for fixed first work piece and the second work piece that welds side by side, with mouthful position levelling of foling with two work pieces, including bridge plate, level(l)ing washer, regulating plate and lifting mechanism. Vertical the inserting of bridge plate is established between two work pieces, and below and top that level(l)ing washer and regulating plate are located two work pieces respectively just all penetrate the through -hole of bridge plate and span at the bridge plate, lower extreme butt in the first work piece of regulating plate, upper end perk and be located the top of second work piece, lifting mechanism is used in the upper end of regulating plate and imposes vertical ascending lifting force to it, with regulating plate and vertical the lifting of bridge plate and smooth the level(l)ing washer, and then closes up a mouthful position levelling through the levelling process of level(l)ing washer to first work piece and second work piece. The utility model discloses a supporting base utilizes hydraulic jack to provide power and smooths two work pieces, and is simple swift, labour saving and time saving, and supporting base's installation is simple with the dismantlement, does not need the welding, and easy operation has improved work efficiency greatly.
Description
Technical field
The utility model relates to boats and ships and marine engineering equipment construction applications, particularly a kind of horse plate assembling for segment folding and weld.
Background technology
At present, big-and-middle-sized shipyard usually adopts the method for construction of segmentation or complete cross section in hull construction process.When adopting segmentation or complete cross section to build, the assembly quality of segmentation or complete cross section abutment joint and the quality of welding quality directly affect the build guality of whole hull.The assembly technology that the welding of usual abutment joint generally uses horse plate to locate, to ensure to close up mouth structure contraposition, avoids the weld defect that stress causes, and reduces welding deformation and reduces welding and shrink.Use conventional horse plate auxiliary welding, in order to reach technological requirement, general every 300mm to 400mm just need weld a horse plate, and also horse plate will be cut away after welding terminates, although do the effect can played and ensure that ship hull plate line style like this, but it is large to remove horse plate reparation polishing workload after completion, waste time and energy, can berth period be affected, and cut off horse plate and hurt mother metal unavoidably and leave on outside plate much little " scar ", application also can be left a trace later, affects hull attractive in appearance.
Utility model content
In order to solve the problems of the technologies described above, the utility model is to provide a kind of horse plate, and in order to solve in prior art horse plate to the damage of steel plate, it is large that the later stage repairs polishing workload, wastes time and energy, and the problem such as operation horse plate is loaded down with trivial details.
For above-mentioned technical problem, the utility model proposes a kind of horse plate, in order to the first workpiece and the second workpiece of fixing welding side by side, so that mouthful position that closes up of two workpiece is smoothed, comprising: bridge plate, level(l)ing washer, adjustable plate and lifting mechanism.
Bridge plate is vertically plugged between two workpiece, and described bridge plate offers through hole; Level(l)ing washer be positioned at two workpiece below and penetrate described bridge plate through hole and across on described bridge plate, the upper surface level of level(l)ing washer plays two workpiece with horizontal support, level(l)ing washer lower surface offers one to the lower recess be recessed on, and described bridge plate is installed on described lower indent and perpendicular to described level(l)ing washer; Adjustable plate be positioned at two workpiece to be welded top and penetrate described bridge plate through hole and across on described bridge plate, described adjustable plate is offered a recessed upper notch downwards, described bridge plate is installed on described upper notch place and perpendicular to described adjustable plate, the lower end of described adjustable plate is connected to the first workpiece, and upper end tilts and is positioned at the top of second workpiece; And, lifting mechanism acts on the upper end of described adjustable plate and imposes lifting force straight up to it, by described adjustable plate and described bridge plate vertically on carry and smooth described level(l)ing washer, and then by the smoothing process of described level(l)ing washer, a mouthful position smoothing is closed up to described first workpiece and described second workpiece.
Further, described lifting mechanism comprises hydraulic jack and in order to provide the hydraulic pump of power to described hydraulic jack.
Further, described hydraulic pump is hydraulic hand-pump, and described hydraulic hand-pump comprises handle, by back and forth pulling described handle to realize the supercharging to described hydraulic jack.
Further, on described bridge plate, the quantity of through hole is one, the first half of through hole above described two workpiece, described adjustable plate penetrate described through hole the first half and across on described bridge plate; The latter half of through hole in the below of described two workpiece, described level(l)ing washer penetrate described through hole the latter half and across on described bridge plate.
Further, the upper end of described adjustable plate has a breach, and described indentation, there forms stress surface and a vertical abutment face of a level, and described stress surface is as the force acting surface of described lifting mechanism; Described abutment face is as the installation spigot surface of lifting mechanism.
Further, the bottom surface of the lower recess of described level(l)ing washer is plane with side and mutually vertical, and the bottom surface of the upper notch of described adjustable plate is plane with side and mutually vertical.
Further, also comprise multiple fixed head, the upper end of described fixed head is fixedly connected with the upper end of described adjustable plate, and the lower end of described fixed head bends inwards and in L-type, and described hydraulic jack is removably installed in the space that described multiple fixed head surrounds.
Further, described adjustable plate, described bridge plate, described level(l)ing washer and described lifting mechanism removably connect.
As shown from the above technical solution, advantage of the present utility model and good effect are: horse plate of the present utility model utilizes hydraulic jack to smooth to provide power two workpiece, compares conventional art, smoothing operation simple and fast more, time saving and energy saving.When operation, the installation and removal of horse plate are simple, do not need welding, simple to operate, substantially increase operating efficiency.Meanwhile, eliminate the operation of the welding of horse plate, polishing, touch-up paint in prior art, saved cost, significantly reduced labour intensity, security is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of horse plate in this present embodiment.
Fig. 2 is the structural representation of lifting mechanism in the present embodiment.
Fig. 3 is the structural representation of adjustable plate in the present embodiment.
Fig. 4 is the structural representation of fixed head in the present embodiment.
Fig. 5 is the structural representation of level(l)ing washer in the present embodiment.
Fig. 6 is the structural representation of bridge plate in the present embodiment.
Fig. 7 is the mounting structure schematic diagram of adjustable plate and hydraulic jack in the present embodiment.
Fig. 8 is the structural representation installing hydraulic jack in the present embodiment.
Description of reference numerals is as follows: 100, horse plate; 10, the first workpiece; 20, second workpiece; 2, bridge plate; 21, through hole; 3, level(l)ing washer; 31, lower recess; 4, adjustable plate; 41, upper notch; 42, stress surface; 43, abutment face; 5, hydraulic jack; 6, hydraulic hand-pump; 61, handle; 7, flexible pipe; 8, fixed head.
Detailed description of the invention
The exemplary embodiment embodying the utility model feature & benefits will describe in detail in the following description.Be understood that the utility model can have various changes on different embodiments, it neither departs from scope of the present utility model, and explanation wherein and to be shown in be use when explain in essence, and be not used to limit the utility model.
Refer to Fig. 1 to Fig. 8, the present embodiment provides a kind of horse plate 100, in order to the first workpiece 10 and the second workpiece 20 of fixing welding side by side, so that mouthful position that closes up of two workpiece is smoothed, it comprises: bridge plate 2, level(l)ing washer 3, adjustable plate 4 and lifting mechanism, and bridge plate 2, level(l)ing washer 3, adjustable plate 4 and lifting mechanism removably connect, and carries out operation after being assembled when smoothing two workpiece, retract one by one after smoothing, more convenient to use.
Bridge plate 2 is vertically plugged between the first workpiece 10 and second workpiece 20, and bridge plate 2 offers through hole 21.
In the present embodiment, on bridge plate 2, the quantity of through hole 21 is one, the first half of through hole 21 above this two workpiece, adjustable plate 4 penetrate through hole 21 the first half and across on bridge plate 2; The latter half of through hole 21 in the below of this two workpiece, level(l)ing washer 3 penetrate through hole 21 the latter half and across on bridge plate 2.
In the use of reality, on bridge plate 2, the quantity of through hole 21 can also be two, and one penetrates for adjustable plate 4 above this two workpiece; Another penetrates for level(l)ing washer 3 in the below of this two workpiece.
Level(l)ing washer 3 be positioned at the first workpiece 10 and second workpiece 20 below and penetrate bridge plate 2 through hole 21 and across on bridge plate 2, the upper surface level of level(l)ing washer 3 plays the first workpiece 10 and second workpiece 20 with horizontal support, level(l)ing washer 3 lower surface offers one to the lower recess 31 be recessed on, and bridge plate 2 is installed on lower recess 31 place and perpendicular to level(l)ing washer 3.
Further, the bottom surface of the lower recess 31 of level(l)ing washer 3 and side are all mutually vertical in plane, and the width of lower recess 31 preferably equals or slightly larger than the width of bridge plate 2, to guarantee that bridge plate 2 is perpendicular to level(l)ing washer 3.
As described above, adjustable plate 4 be positioned at two workpiece to be welded top and penetrate bridge plate 2 through hole 21 and across on bridge plate 2, adjustable plate 4 is offered a recessed upper notch 41 downwards, bridge plate 2 is installed on upper notch 41 place and perpendicular to adjustable plate 4, the lower end of adjustable plate 4 is connected to the first workpiece 10, and upper end tilts and is positioned at the top of second workpiece 20.
Further, the bottom surface of the upper notch 41 of adjustable plate 4 and side are all mutually vertical in plane, and the width of upper notch 41 preferably equals or slightly larger than the width of bridge plate 2, to guarantee that bridge plate 2 is perpendicular to adjustable plate 4.
Adjustable plate 4 also comprises multiple fixed head 8, and the upper end of fixed head 8 is fixedly connected with the upper end of adjustable plate 4, and the lower end of fixed head 8 bends inwards and is L-type.The upper end of adjustable plate 4 has a breach, and adjustable plate 4 forms stress surface 42 and a vertical abutment face 43 of a level in indentation, there, and stress surface 42 is as the force acting surface of lifting mechanism, and abutment face 43 is as the installation spigot surface of lifting mechanism.
The stress surface 42 that lifting mechanism acts on adjustable plate 4 upper end imposes lifting force straight up to it, make adjustable plate 4 because of lifting on carry and simultaneously drive bridge plate 2 move straight up, and bridge plate 2 vertically on move will bridge plate 2 be snapped in the lower recess 31 of level(l)ing washer 3 and along lower recess 31 up and by level(l)ing washer 3 gradually school to level, and then by the smoothing process of level(l)ing washer 3 by the first workpiece 10 and second workpiece 20 support in level orientation, what make the first workpiece 10 and second workpiece 20 closes up a mouthful position smoothing.
In the present embodiment, lifting mechanism comprises hydraulic jack 5, hydraulic hand-pump 6 and flexible pipe 7.One end of flexible pipe 7 connects hydraulic jack 5, other end connecting fluid press pump 6, hydraulic hand-pump 6 also comprises one handle 61, by back and forth pulling handle 61, the hydraulic oil in hydraulic pump 6 is outwards pumped, and by the hydraulic oil press-in hydraulic jack 5 that flexible pipe 7 will pump, make the piston of hydraulic jack 5 extend and prop up second workpiece 20 downwards, meanwhile, second workpiece 20 pairs of hydraulic jack 5 provide a reaction force upwards, by the upwards lifting of adjustable plate 4 upper end.
Hydraulic jack 5 is placed between adjustable plate 4 upper end and second workpiece 20, and the end face of hydraulic jack 5 contacts with the stress surface 42 of adjustable plate 4 upper end, and the base of hydraulic jack 5 is placed on second workpiece 20.Particularly, hydraulic jack 5 is removably installed in the space that multiple fixed head 8 surrounds, and the horizontal top surface of hydraulic jack 5 contacts with the horizontal force face 42 of adjustable plate 4, as the force acting surface of lifting mechanism; The side of hydraulic jack 5 contacts with the vertical abutment face 43 of adjustable plate 4, as the installation spigot surface of hydraulic jack 5.
By back and forth pulling handle 61, make hydraulic hand-pump 6 constantly to force feed in oil cylinder, due to constantly increasing of oil pressure in oil cylinder, to realize the supercharging to hydraulic jack 5, the piston of hydraulic jack 5 is forced to extend and prop up second workpiece 20 downwards, meanwhile, second workpiece 20 pairs of hydraulic jack 5 provide a reaction force upwards, by the upwards lifting of adjustable plate 4 upper end.When needing to remove lifting mechanism, reduce pressure to hydraulic jack 5, decompression principle is prior art, repeats no more herein.
It should be noted that, hydraulic hand-pump 6 also can replace with electric hydraulic pump, provides power can give hydraulic jack 5.
In the use of reality, lifting mechanism can also be rack-jack, mechanic jacks and inflating jack etc., or other can by other lifting equipments of adjustable plate 4 upper end upwards jack-up.
The operation principle of the present embodiment horse plate 100 is specially: provide a power straight up by hydraulic jack 5 supercharging with the upper end of jack-up adjustable plate 4 by pressing hydraulic hand-pump 6, be delivered on level(l)ing washer 3 by bridge plate 2 by power upwards, bridge plate 2 drives level(l)ing washer 3 upwards the first workpiece 10 and second workpiece 20 to be closed up the dislocation smoothing of mouth.Adjustable plate 4 is main bodys of the present embodiment horse plate 100 frock, plays a part to fix the first workpiece 10 and conduction moment; Level(l)ing washer 3 and adjustable plate 4 link up by bridge plate 2, play the effect of carry-over moment.Whole smoothing process flexible is easy, time saving and energy saving, also eliminates spot welding fixed routine simultaneously, safe and efficient, has greatly saved cost.
Next for two sheet materials, set forth the using method of horse plate of the present utility model: first, groove sheet material being closed up mouth is held successfully, polishing fairing.Hydraulic jack, flexible pipe and hydraulic hand-pump are connected combination.Secondly, close up the front of mouth at sheet material, bridge plate is inserted weld seam, first level(l)ing washer and bridge plate are combined; In the front closing up seam, put into hydraulic jack after adjustable plate and bridge plate combine, the combination of horse plate installs.Finally, pressing hydraulic hand-pump, will close up the smoothing of oralia seam by this horse plate and fix.If it is longer to close up seam, multiple horse plate can be used will to close up a mouthful both sides dislocation smoothing, after whole piece weld seam dislocation leveling, integral solder.Also can use a horse plate leveling piecemeal, be aided with traditional horse plate and be fixed, after the leveling of whole piece weld seam, then weld.
Horse plate of the present utility model utilizes hydraulic jack to smooth to provide power two workpiece, compares conventional art, smoothing operation simple and fast more, time saving and energy saving.When operation, the installation and removal of horse plate are simple, do not need welding, simple to operate, substantially increase operating efficiency.Meanwhile, eliminate the operation of the welding of horse plate, polishing, touch-up paint in prior art, saved cost, significantly reduced labour intensity, security is high.
Although describe the utility model with reference to above exemplary embodiment, should be appreciated that term used illustrates and exemplary and nonrestrictive term.Specifically can implement in a variety of forms due to the utility model and not depart from spirit or the essence of utility model, so be to be understood that, above-mentioned embodiment is not limited to any aforesaid details, and explain widely in the spirit and scope that should limit in claim of enclosing, therefore fall into whole change in claim or its equivalent scope and remodeling and all should be claim of enclosing and contained.
Claims (8)
1. a horse plate, in order to the first workpiece and the second workpiece of fixing welding side by side, to be smoothed mouthful position that closes up of two workpiece, is characterized in that, comprising:
Bridge plate, is vertically plugged between two workpiece, and described bridge plate offers through hole;
Level(l)ing washer, be positioned at two workpiece below and penetrate described bridge plate through hole and across on described bridge plate, the upper surface level of level(l)ing washer plays two workpiece with horizontal support, level(l)ing washer lower surface offers one to the lower recess be recessed on, and described bridge plate is installed on described lower indent and perpendicular to described level(l)ing washer;
Adjustable plate, be positioned at two workpiece to be welded top and penetrate described bridge plate through hole and across on described bridge plate, described adjustable plate is offered a recessed upper notch downwards, described bridge plate is installed on described upper notch place and perpendicular to described adjustable plate, the lower end of described adjustable plate is connected to the first workpiece, and upper end tilts and is positioned at the top of second workpiece; And,
Lifting mechanism, act on the upper end of described adjustable plate and lifting force is straight up imposed to it, by described adjustable plate and described bridge plate vertically on carry and smooth described level(l)ing washer, and then by the smoothing process of described level(l)ing washer, a mouthful position smoothing is closed up to described first workpiece and described second workpiece.
2. horse plate as claimed in claim 1, is characterized in that, described lifting mechanism comprises hydraulic jack and in order to provide the hydraulic pump of power to described hydraulic jack.
3. horse plate as claimed in claim 2, it is characterized in that, described hydraulic pump is hydraulic hand-pump, and described hydraulic hand-pump comprises handle, by back and forth pulling described handle to realize the supercharging to described hydraulic jack.
4. horse plate as claimed in claim 1, it is characterized in that, on described bridge plate, the quantity of through hole is one, the first half of through hole above described two workpiece, described adjustable plate penetrate described through hole the first half and across on described bridge plate; The latter half of through hole in the below of described two workpiece, described level(l)ing washer penetrate described through hole the latter half and across on described bridge plate.
5. horse plate as claimed in claim 1, it is characterized in that, the upper end of described adjustable plate has a breach, and described indentation, there forms stress surface and a vertical abutment face of a level, and described stress surface is as the force acting surface of described lifting mechanism; Described abutment face is as the installation spigot surface of lifting mechanism.
6. horse plate as claimed in claim 1, is characterized in that, the bottom surface of the lower recess of described level(l)ing washer is plane with side and mutually vertical, and the bottom surface of the upper notch of described adjustable plate is plane with side and mutually vertical.
7. horse plate as claimed in claim 2, it is characterized in that, also comprise multiple fixed head, the upper end of described fixed head is fixedly connected with the upper end of described adjustable plate, the lower end of described fixed head bends inwards and in L-type, and described hydraulic jack is removably installed in the space that described multiple fixed head surrounds.
8. horse plate as claimed in claim 1, it is characterized in that, described adjustable plate, described bridge plate, described level(l)ing washer and described lifting mechanism removably connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520977599.4U CN205147687U (en) | 2015-11-30 | 2015-11-30 | Supporting base |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520977599.4U CN205147687U (en) | 2015-11-30 | 2015-11-30 | Supporting base |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205147687U true CN205147687U (en) | 2016-04-13 |
Family
ID=55683426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520977599.4U Expired - Fee Related CN205147687U (en) | 2015-11-30 | 2015-11-30 | Supporting base |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205147687U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366061A (en) * | 2018-10-31 | 2019-02-22 | 上海江南长兴造船有限责任公司 | A kind of shipbuilding plate stitch assembly auxiliary mould and assembly method |
| CN113977512A (en) * | 2021-11-12 | 2022-01-28 | 上海外高桥造船有限公司 | Assembly tool and assembly method for welding seam of section assembling and folding opening of thin plate of mail steamer |
-
2015
- 2015-11-30 CN CN201520977599.4U patent/CN205147687U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366061A (en) * | 2018-10-31 | 2019-02-22 | 上海江南长兴造船有限责任公司 | A kind of shipbuilding plate stitch assembly auxiliary mould and assembly method |
| CN113977512A (en) * | 2021-11-12 | 2022-01-28 | 上海外高桥造船有限公司 | Assembly tool and assembly method for welding seam of section assembling and folding opening of thin plate of mail steamer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 Termination date: 20211130 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |