CN205147490U - Diamond saw blade - Google Patents
Diamond saw blade Download PDFInfo
- Publication number
- CN205147490U CN205147490U CN201520864710.9U CN201520864710U CN205147490U CN 205147490 U CN205147490 U CN 205147490U CN 201520864710 U CN201520864710 U CN 201520864710U CN 205147490 U CN205147490 U CN 205147490U
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- Prior art keywords
- face
- cutter head
- saw blade
- diamond saw
- cutterhead
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Abstract
The utility model belongs to the technical field of the diamond tool technique and specifically relates to a diamond saw blade is related to, include: blade disc and a plurality of tool bits of setting at the blade disc edge, being equipped with on the blade disc and arranging a plurality of sawtooth along the blade disc border, this sawtooth is the arcwall face that a slope was arranged with the face of being connected of tool bit, the edge of being connected the face of the sawtooth of each blade disc and tool bit is equipped with one respectively and blocks the convex part that the tool bit removed toward resistance direction, bottom face to top face is followed to the tool bit, and the width is crescent, the top face of tool bit is slick and sly wave pattern curve, and back both ends point corresponding wave pattern curve's flex point respectively in face of the top of tool bit, and from preceding terminal surface to the tool bit rear end face of tool bit, wave pattern curve's cycle reduces gradually. The utility model discloses can efficient cutting rigidity at 10~15 grades well high rigidity rock, and in that diamond saw blade is high -speed when turning round, tool bit firm in connection, the tool bit is stand wear and tear, long service life.
Description
Technical field
The utility model relates to diamond cutter technical field, especially relates to a kind of diamond saw blade.
Background technology
Along with the development of society and improving constantly of people's living standard, infrastructure construction and house decoration are in scale and quantitatively increase substantially.What rise is the use of various cutting processing instrument thereupon.Current market, diamond saw blade has been widely used in marble, granite, concrete, pitch, pottery, glass, jewels and jade, the material cutting processing such as semiconductor, improve constantly product efficiency, reduce spillage of material, increasing economic efficiency is the direction that market is pursued jointly.
Diamond is exactly the diamond that we often say, it is a kind of mineral be made up of pure carbon.Diamond is the hardest material of occurring in nature, is therefore also just provided with many important industrial uses, as fine gtinding material, high hard cutting tool, all kinds of drill bit, wire drawing die, also by the parts as a lot of precision instrument.
Diamond saw blade, from the combination of cutter head and metallic matrix, can be divided into two large classes: the first kind be cutter head after independent sinter molding, be welded on metallic matrix; Equations of The Second Kind first to be combined with metallic matrix by cutter head by colding pressing in a mold, strong bonded both then being made by sintering.Difference according to cutter head form can be divided into the diamond saw blade of continuous cutter head type and the diamond saw blade of interval cutter head type.
Existing diamond saw blade generally adopts universal models, and its cutter head end face is generally circular arc.This cutter head cutting rock hardness at 10 ~ 15 grades of granite, sandstone, limestone, quartz mine, siliceous schists time, cutting efficiency is not high, and loss is larger.
In addition, traditional diamond cutter is generally by diamond and metal dust mixing, manually carry out weighing, load mould, then carry out hot pressing or cold pressing sintering again, usually adopt the mode of welding to fix between the diamond segment of diamond saw blade used at present and matrix, not excessive diamond saw blade is when running at a high speed, processing resistance is large, cutter head easily comes off, and causes security incident, also reduces cutter head service life simultaneously.
Meanwhile, diamond saw blade also deposit that operationally noise is large, cooling and the slow problem of radiating rate.
Utility model content
The purpose of this utility model is to provide a kind of diamond saw blade, can continuous high-efficient ground cutting hardness high rigidity rock in 10 ~ 15 grades, and the diamond segment overcoming existing diamond saw blade easily comes off from matrix, the bonding strength of joint face is low, the shortcoming that service life is short.
The diamond saw blade that the utility model provides, comprising: cutterhead and the multiple cutter heads being arranged on cutterhead edge;
Described cutterhead is provided with several sawtooth arranged along cutterhead edge, and the joint face of this sawtooth and cutter head is an arcwall face be in tilted layout, and the joint face of described cutter head and sawtooth is another arcwall face of tilting suitable with the arcwall face of above-mentioned inclination; The edge of the joint face of described each sawtooth and cutter head is respectively equipped with the protuberance of a stop cutter head toward drag direction movement;
Described cutter head is from bottom face to top end face, and width increases gradually;
The top end face of described cutter head is round and smooth wave-like curve, and the top end face rear and front end point of cutter head corresponding wave-like point of inflexion on a curve respectively; And from cutter head front end face to cutter head rear end face, the cycle of wave-like curve reduces gradually.
When diamond saw blade runs up, protuberance and inclined plane all can play the effect of stop, and diamond segment is not easy to come off from cutterhead, more firmly, too increase the service life of diamond saw blade simultaneously.
The shape of diamond segment and top end face are redesigned, makes it wide at the top and narrow at the bottom, while guarantee its rigidity, the degree of wear can be reduced; The round and smooth wave-like curve that cycle of top end face constantly diminishes, can effective cutting hardness high rigidity rock in 10 ~ 15 grades.
Optimal technical scheme of the present utility model is, the amplitude preservation of the wave-like curve that the top end face of described cutter head is round and smooth is constant, for cutter head front end face is to 1/15 ~ 1/30 of cutter head rear end face distance.
Optimal technical scheme of the present utility model is, described cutterhead is arranged the aligned circular hole of multiple difference.
Cutterhead arranges circular port, cutterhead can be suppressed to be out of shape, ensure cut quality.Further, circular port can reduce cutting noise, the cooling accelerating saw blade and heat radiation, does not affect the intensity of cutterhead simultaneously.
Optimal technical scheme of the present utility model is, circular hole is uniform hierarchal arrangement on cutterhead.
Optimal technical scheme of the present utility model is, the circular hole in single straight line, and the diameter of circular hole increases from the center of circle of cutterhead gradually to edge.
Optimal technical scheme of the present utility model is, the circular hole in single single straight line, and the distance of center circle of adjacent circular holes increases from the center of circle of cutterhead gradually to edge.
Optimal technical scheme of the present utility model is, the circular hole in single straight line, and the distance of center circle of adjacent circular holes is 0.03r ~ 0.1r, and wherein r is cutter radius.
Optimal technical scheme of the present utility model is, the diameter of described circular hole is 0.01r ~ 0.04r, and wherein r is cutter radius.
Optimal technical scheme of the present utility model is, described cutter head is that cutter head is more than the twice of the rear end face height of protuberance away from the front end face height of protuberance.
Optimal technical scheme of the present utility model is, described protuberance and sawtooth one-body molded.
Optimal technical scheme of the present utility model is, at cutterhead in the radial direction, the top end face of protuberance is a little less than the top end face of cutter head.
The beneficial effects of the utility model are:
High rigidity rock during this diamond saw blade can effectively cut, through experimental comparison, when cutting hardness is the rock of 10 ~ 15 grades, the more existing diamond saw blade of the utility model can improve cutting efficiency more than 20%, and can extend 30% and even longer the service life of cutter head.
This diamond saw chip architecture is simple, steady quality, easy to use, has market prospects widely.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model detailed description of the invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in detailed description of the invention or description of the prior art below, apparently, accompanying drawing in the following describes is embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The front view of the diamond saw blade that Fig. 1 provides for the utility model embodiment;
The partial enlarged drawing of the single cutter tip that Fig. 2 is the diamond saw blade shown in Fig. 1;
Reference numeral:
1-cutterhead; 2-cutter head;
3-circular hole; 4-sawtooth;
5-protuberance.
Detailed description of the invention
Be clearly and completely described the technical solution of the utility model below in conjunction with accompanying drawing, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
In description of the present utility model, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " they be based on orientation shown in the drawings or position relationship; be only the utility model and simplified characterization for convenience of description; instead of instruction or imply the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
Current market, diamond saw blade has been widely used in marble, granite, concrete, pitch, pottery, glass, jewels and jade, the material cutting processing such as semiconductor, improve constantly product efficiency, reduce spillage of material, increasing economic efficiency is the direction that market is pursued jointly.
Diamond is exactly the diamond that we often say, it is a kind of mineral be made up of pure carbon.Diamond is the hardest material of occurring in nature, is therefore also just provided with many important industrial uses, as fine gtinding material, high hard cutting tool, all kinds of drill bit, wire drawing die, also by the parts as a lot of precision instrument.
Diamond saw blade, from the combination of cutter head and metallic matrix, can be divided into two large classes: the first kind be cutter head after independent sinter molding, be welded on metallic matrix; Equations of The Second Kind first to be combined with metallic matrix by cutter head by colding pressing in a mold, strong bonded both then being made by sintering.Difference according to cutter head form can be divided into the diamond saw blade of continuous cutter head type and the diamond saw blade of interval cutter head type.
Existing diamond saw blade generally adopts universal models, and its cutter head end face is generally circular arc.This cutter head cutting rock hardness at 10 ~ 15 grades of granite, sandstone, limestone, quartz mine, siliceous schists time, cutting efficiency is not high, and loss is larger.
In addition, traditional diamond cutter is generally by diamond and metal dust mixing, manually carry out weighing, load mould, then carry out hot pressing or cold pressing sintering again, usually adopt the mode of welding to fix between the diamond segment of diamond saw blade used at present and matrix, not excessive diamond saw blade is when running at a high speed, processing resistance is large, cutter head easily comes off, and causes security incident, also reduces cutter head service life simultaneously.
Meanwhile, diamond saw blade also deposit that operationally noise is large, cooling and the slow problem of radiating rate.
The diamond saw blade that the utility model provides, can continuous high-efficient ground cutting hardness high rigidity rock in 10 ~ 15 grades, and the diamond segment overcoming existing diamond saw blade easily comes off from matrix, the bonding strength of joint face is low, the shortcoming that service life is short.
The front view of the diamond saw blade that Fig. 1 provides for the utility model embodiment; The partial enlarged drawing of the single cutter tip that Fig. 2 is the diamond saw blade shown in Fig. 1.
The diamond saw blade that the utility model provides, comprising: cutterhead 1 and the multiple cutter heads 2 being arranged on cutterhead 1 edge.
Cutterhead 1 is provided with several sawtooth 4 arranged along cutterhead 1 edge, and this sawtooth 4 is an arcwall face be in tilted layout with the joint face of cutter head 2, and described cutter head 2 is another arcwall face of tilting suitable with the arcwall face of above-mentioned inclination with the joint face of sawtooth 4.
Each sawtooth 4 of cutterhead 1 is respectively equipped with the protuberance 5 of a stop cutter head toward drag direction movement with the edge of the joint face of cutter head 2.
When diamond saw blade runs up, protuberance 5 and inclined plane all can play the effect of stop; From stressed, inclined plane change cutter head 2 stressed time fulcrum, increase cutter head 2 and cutterhead 1 intersection lifting surface area, change Impact direction simultaneously, under the acting in conjunction of protuberance 5, diamond segment is not easy to come off from cutterhead, more firmly, too increases the service life of diamond saw blade simultaneously.
In preferred embodiment of the present utility model, cutter head 2 is that cutter head 2 is more than the twice of the rear end face height of protuberance 5 away from the front end face height of protuberance 5.At cutterhead 1 in the radial direction, the top end face of protuberance 5 is a little less than the top end face of cutter head 2.
In preferred embodiment of the present utility model, protuberance 5 adopts integrated mode with sawtooth 4 and cutterhead 1.
In order to high rigidity rock in can better cutting, cutter head 2 is from bottom face to top end face, and width increases gradually; The top end face of cutter head 2 is round and smooth wave-like curve, and the top end face rear and front end point of cutter head 2 corresponding wave-like point of inflexion on a curve respectively; And from cutter head 2 front end face to cutter head 2 rear end face, the cycle of wave-like curve reduces gradually.
In preferred embodiment of the present utility model, the amplitude preservation of the wave-like curve that the top end face of cutter head 2 is round and smooth is constant, for cutter head front end face is to 1/15 ~ 1/30 of cutter head rear end face distance.In the present embodiment, the amplitude of the wave-like curve that the top end face of cutter head 2 is round and smooth is that cutter head front end face is to 1/2 of cutter head rear end face distance.
Diamond segment is wide at the top and narrow at the bottom, while guarantee its rigidity, can reduce the degree of wear; The round and smooth wave-like curve that cycle of top end face constantly diminishes, can effective cutting hardness high rigidity rock in 10 ~ 15 grades.
Cutterhead 1 is arranged the aligned circular hole of multiple difference 3, circular hole 3 is uniform hierarchal arrangement on cutterhead 1.
In preferred embodiment of the present utility model, the straight line that circular hole 3 arranges is set to equally distributed 3 ~ 8, and in single straight line, circular hole 3 is 3 ~ 6.
In the present embodiment, circular hole 3 is arranged as 4 straight lines, and in single straight line, circular hole 3 is 4.
In preferred embodiment of the present utility model, the circular hole in single straight line, the diameter of circular hole 3 increases from the center of circle of cutterhead gradually to edge, and the distance of center circle of adjacent circular holes 3 increases from the center of circle of cutterhead 1 gradually to edge.
This structure can ensure the intensity of cutterhead 1, makes it under the duty of high strength, there will not be the situation of damage.
In preferred embodiment of the present utility model, the circular hole in single straight line, the distance of center circle of adjacent circular holes 3 is 0.03r ~ 0.1r, and the diameter of circular hole 3 is 0.01r ~ 0.04r, and wherein r is cutter radius.
Because the applicable situation of diamond saw blade exists different, therefore also there is larger difference in its size, and diameter is not from tens centimetres to several meters etc.Therefore, the size of circular hole 3 needs to design according to actual conditions, is as the criterion with the working strength not affecting saw blade.
High rigidity rock during this diamond saw blade can effectively cut, through experimental comparison, when cutting hardness is the rock of 10 ~ 15 grades, the more existing diamond saw blade of the utility model can improve cutting efficiency more than 20%, and can extend 30% and even longer the service life of cutter head.
This diamond saw chip architecture is simple, steady quality, easy to use, has market prospects widely.
Last it is noted that above each embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to foregoing embodiments, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of the utility model.
Claims (10)
1. a diamond saw blade, is characterized in that, comprising: cutterhead and the multiple cutter heads being arranged on cutterhead edge;
Described cutterhead is provided with several sawtooth arranged along cutterhead edge, and the joint face of this sawtooth and cutter head is an arcwall face be in tilted layout, and the joint face of described cutter head and sawtooth is another arcwall face of tilting suitable with the arcwall face of above-mentioned inclination; The edge of the joint face of described each sawtooth and cutter head is respectively equipped with the protuberance of a stop cutter head toward drag direction movement;
Described cutter head is from bottom face to top end face, and width increases gradually;
The top end face of described cutter head is round and smooth wave-like curve, and the top end face rear and front end point of cutter head corresponding wave-like point of inflexion on a curve respectively; And from cutter head front end face to cutter head rear end face, the cycle of wave-like curve reduces gradually.
2. diamond saw blade according to claim 1, is characterized in that, the amplitude preservation of the round and smooth wave-like curve of the top end face of described cutter head is constant, for cutter head front end face is to 1/15 ~ 1/30 of cutter head rear end face distance.
3. diamond saw blade according to claim 1, is characterized in that, described cutterhead is arranged the aligned circular hole of multiple difference.
4. diamond saw blade according to claim 3, is characterized in that, the circular hole in single straight line, and the diameter of circular hole increases from the center of circle of cutterhead gradually to edge.
5. diamond saw blade according to claim 3, is characterized in that, the circular hole in single straight line, and the distance of center circle of adjacent circular holes increases from the center of circle of cutterhead gradually to edge.
6. diamond saw blade according to claim 5, is characterized in that, the circular hole in single straight line, and the distance of center circle of adjacent circular holes is 0.03r ~ 0.1r, and wherein r is cutter radius.
7. the diamond saw blade according to any one of claim 3 ~ 6, is characterized in that, the diameter of described circular hole is 0.01r ~ 0.04r, and wherein r is cutter radius.
8. diamond saw blade according to claim 1, is characterized in that, described cutter head is that cutter head is more than the twice of the rear end face height of protuberance away from the front end face height of protuberance.
9. diamond saw blade according to claim 1, is characterized in that, described protuberance and sawtooth one-body molded.
10. diamond saw blade according to claim 1, is characterized in that, at cutterhead in the radial direction, the top end face of protuberance is a little less than the top end face of cutter head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520864710.9U CN205147490U (en) | 2015-11-02 | 2015-11-02 | Diamond saw blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520864710.9U CN205147490U (en) | 2015-11-02 | 2015-11-02 | Diamond saw blade |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205147490U true CN205147490U (en) | 2016-04-13 |
Family
ID=55683229
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520864710.9U Expired - Fee Related CN205147490U (en) | 2015-11-02 | 2015-11-02 | Diamond saw blade |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205147490U (en) |
-
2015
- 2015-11-02 CN CN201520864710.9U patent/CN205147490U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 Termination date: 20171102 |