CN205147130U - Heating and water pressure coupling's bimetal composite tube forming system - Google Patents
Heating and water pressure coupling's bimetal composite tube forming system Download PDFInfo
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- CN205147130U CN205147130U CN201520841013.1U CN201520841013U CN205147130U CN 205147130 U CN205147130 U CN 205147130U CN 201520841013 U CN201520841013 U CN 201520841013U CN 205147130 U CN205147130 U CN 205147130U
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Abstract
The utility model provides a heating and water pressure coupling's bimetal composite tube forming system, includes intermediate frequency heating stove, electric resistance holding furnace and the cooling shape device that rises, the electric resistance holding furnace is located the intermediate frequency heating stove and the cooling is risen between the shape device, the electric resistance holding furnace fix on the mobile device, still be provided with on the electric resistance holding furnace can load that the cooling rises by the shape device place the hole, the cooling rise the shape device include circulating water outlet line and circulating water inlet pipeline, the bushing pipe is fixed and is worn to overlap on the bracing piece, and the both ends of bushing pipe are equipped with the cover respectively and establish the sealing washer on the bracing piece, forms the circulating water passageway between the outer wall of bracing piece and the inner wall of bushing pipe, and circulating water outlet line and circulating water inlet pipeline are buried underground in the bracing piece along the axial, the one end and the circulating water passageway intercommunication of circulating water outlet line, outside the bracing piece was extended to one end in addition, the one end and the circulating water passageway of circulating water inlet pipeline communicate, and one end is extended outside the bracing piece in addition, cooling water outlet valve establishes the one end of stretching out the bracing piece at the circulating water outlet line, and cooling water inlet valve establishes the one end of stretching out the bracing piece at the circulating water inlet pipeline, and pressure boost water inlet valve establishes on the pressure boost water input tube line with circulating water inlet pipeline intercommunication. The qualities of bimetal composite tube takes shape are improved.
Description
Technical field
The utility model relates to the composite bimetal pipe formation system of a kind of heating and hydraulic pressure coupling.
Background technology
In recent years along with the fast development of World Economics, growing to energy demand, for meeting market demand, the exploitation of oil gas field, progressively to deep-well, ocean, the contour corrosive environment future development of remote continental, therefore needs the exploitation high-quality tubing of resistance to peracidity.Composite bimetal pipe is made up of the metal tube of two kinds of unlike materials: base tube is high strength carbon steel tubing, inner liner is corrosion resistance alloy, formed by various distortion and interconnection technique between tube layer and combine closely, composite bimetal pipe material had both had good intensity and corrosion resistance, and cost is low, obtain the extensive accreditation of domestic and international market, development rapidly.
Composite bimetal pipe has metallurgy type multiple tube and mechanical type multiple tube two kinds of forms.Metallurgy type multiple tube mainly utilizes metallurgical composite plate to be shaped by methods such as JCOE, or makes inside and outside two kinds of corrupt split integral by heating forming mode, and its combination interface is metallurgical binding state.Shear peeling strength after metallurgy type composite pipes shaping high, performance is excellent, but manufacturing cost is high, is shaped and limits by material, only have minority alloy can make metallurgical composite plate, and manufacturing process is complicated.Mechanical type multiple tube makes inside and outside double layer of metal form interference fit by specific cold forming method, produces certain contact, thus realize the metal composite pipe of ectonexine metal in close cooperation.Mechanical type complex method has cold drawing method, hydraulic pressure expanded joint method, mechanical expansion connection etc.Mechanical type complex method low cost of manufacture, although affect less than metallurgical compound by steel pipe material, but the base tube material that generally can only be shaped is better than the composite bimetal pipe of bushing pipe material, but in actual production, for cost-saving, and for meeting the needs of Special use operating mode, often require that the material of bushing pipe is better than the material of base tube, even want the material of hyper-base pipe far away, therefore adopt the shearing peeling strength of bimetal tube after traditional mechanical molding method compound less, be even 0, thus can not actual needs be met, so need a kind of brand-new composite bimetal pipe mechanical molding method of utility model, not only can solve an above-mentioned difficult problem, and be shaped after composite bimetal pipe performance more excellent.
Utility model content
The purpose of this utility model is to provide a kind of novel composite bimetal pipe forming technology and system, improve the forming quality of composite bimetal pipe on the one hand, solve on the other hand existing mechanical molding method and can only meet the combined shaping that bushing pipe material is better than the bimetal tube of base tube material, the combined shaping of the bimetal tube that the method that the utility model provides more applicable bushing pipe material is poor compared with base tube material.
For this reason, the utility model provides a kind of system being applicable to the composite bimetal pipe forming technology of heating and hydraulic pressure coupling, comprise intermediate-frequency heating furnace, electric resistance holding furnace and cooling bulging device, electric resistance holding furnace is between intermediate-frequency heating furnace and cooling bulging device, described electric resistance holding furnace is fixing on the mobile device, electric resistance holding furnace is also provided with the putting hole that can load cooling bulging device;
Described cooling bulging device comprises circulating water outlet pipeline and recirculated water suction line;
Bushing pipe is fixedly set on support bar, and the two ends of bushing pipe are respectively equipped with the sealing ring be set on support bar, forms circulating water channel between the outer wall of support bar and the inwall of bushing pipe, and circulating water outlet pipeline and recirculated water suction line are embedded in support bar vertically;
One end of circulating water outlet pipeline is communicated with circulating water channel, and one end is extended outside support bar in addition, and one end of recirculated water suction line is communicated with circulating water channel, and one end is extended outside support bar in addition;
Coolant outlet valve is located at one end that circulating water outlet pipeline stretches out support bar, and cooling water inlet valve is located at one end that recirculated water suction line stretches out support bar, and pressurized water inlet valve is located on the pressurized water intake pipeline that is communicated with recirculated water suction line.
Described pressurized water intake pipeline is provided with booster.
Described sealing ring is U-shaped sealing ring.
Described mobile device is made up of gripper shoe and the roller being arranged on gripper shoe bottom surface.
The beneficial effects of the utility model: the composite bimetal pipe formation system of this heating that the utility model provides and hydraulic pressure coupling, improve the forming quality of composite bimetal pipe on the one hand, solve on the other hand existing mechanical molding method and can only meet the combined shaping that bushing pipe material is better than the bimetal tube of base tube material, the combined shaping of the bimetal tube that the method that the utility model provides more applicable bushing pipe material is poor compared with base tube material.
Below with reference to accompanying drawing, the utility model is described in further details.
Accompanying drawing explanation
Fig. 1 is the composite bimetal pipe forming technology flow chart of heating and hydraulic pressure coupling.
Fig. 2 is that base tube preparation is in place, and bushing pipe is fixed on the schematic diagram on cooling bulging device.
Fig. 3 be base tube in intermediate-frequency heating furnace, bushing pipe carries out the schematic diagram of water circulation cooling.
Fig. 4 is that base tube is incubated in electric resistance holding furnace, and bushing pipe carries out the schematic diagram of water circulation cooling.
Fig. 5 is the schematic diagram that base tube and bushing pipe carry out wearing technique.
Fig. 6 is that intermediate-frequency heating furnace retreats, the schematic diagram that hydraulic pressure bulging technique terminates.
Fig. 7 is the schematic diagram of cooling bulging device.
Description of reference numerals: 1, base tube; 2, intermediate-frequency heating furnace; 3, electric resistance holding furnace; 4, mobile device; 401, gripper shoe; 402, roller; 5, bushing pipe; 6, support bar; 7, bulging device is cooled; 701, cooling water inlet valve; 702, coolant outlet valve; 703, pressurized water inlet valve; 704, circulating water channel; 705, circulating water outlet pipeline; 706, recirculated water suction line; 707, booster; 708, pressurized water suction line; 8, sealing ring.
Detailed description of the invention
embodiment 1:
As shown in Figure 7, a kind of system being applicable to the composite bimetal pipe forming technology of heating and hydraulic pressure coupling, comprise intermediate-frequency heating furnace 2, electric resistance holding furnace 3 and cooling bulging device 7, electric resistance holding furnace 3 is between intermediate-frequency heating furnace 2 and cooling bulging device 7, it is characterized in that, described electric resistance holding furnace 3 is fixed on mobile device 4, electric resistance holding furnace 3 is also provided with the putting hole that can load cooling bulging device 7; Described cooling bulging device 7 comprises circulating water outlet pipeline 705 and recirculated water suction line 706; Bushing pipe 5 is fixedly set on support bar 6, the two ends of bushing pipe 5 are respectively equipped with the sealing ring 8 be set on support bar 6, form circulating water channel 704 between the outer wall of support bar 6 and the inwall of bushing pipe 5, circulating water outlet pipeline 705 and recirculated water suction line 706 are embedded in support bar 6 vertically; One end of circulating water outlet pipeline 705 is communicated with circulating water channel 704, and one end is extended outside support bar 6 in addition, and one end of recirculated water suction line 706 is communicated with circulating water channel 704, and one end is extended outside support bar 6 in addition; Coolant outlet valve 702 is located at one end that circulating water outlet pipeline 705 stretches out support bar 6, cooling water inlet valve 701 is located at one end that recirculated water suction line 706 stretches out support bar 6, and pressurized water inlet valve 703 is located on the pressurized water intake pipeline 708 that is communicated with recirculated water suction line 706.
The course of work of cooling bulging device 7 is: when in step one, bushing pipe 5 needs cool cycles, open cooling water inlet valve 701 and coolant outlet valve 702 simultaneously, cooling water enters circulating water channel 704 by recirculated water suction line 706, cooling water is at circulating water channel 704 internal circulation flow, bushing pipe 5 is cooled, is finally flowed out by circulating water outlet pipeline 705;
When bushing pipe 5 after wearing in step 4 and base tube 1 need to carry out hydraulic pressure bulging, close cooling water inlet valve 701 and coolant outlet valve 702, open pressurized water inlet valve 703 simultaneously, pressurized water is made to enter recirculated water suction line 706 by pressurized water intake pipeline 708, pressurized water flows in circulating water channel 704, bushing pipe 5 and base tube 1 are pressurizeed, first there is elastic deformation in bushing pipe 5, there is plastic deformation afterwards, bushing pipe 5 outer surface is close on base tube 1 inner surface, there is elastic deformation in base tube 1 afterwards, realizes hydraulic pressure bulging.
embodiment 2:
On the basis of embodiment 1, conveniently carry out hydraulic pressure bulging, raise rapidly the pressure (hydraulic) water needed for hydraulic pressure bulging, described pressurized water intake pipeline 708 is provided with booster 707, described sealing ring 8 is U-shaped sealing rings, and further, the sealing ring 8 in the present embodiment adopts resistant to elevated temperatures U-shaped sealing ring.
embodiment 3:
On the basis of embodiment 1, described electric resistance holding furnace 3 is fixed on mobile device 4, and this mobile device 4 is made up of gripper shoe 401 and the roller 402 being arranged on gripper shoe 401 bottom surface.Due to base tube 1 and electric resistance holding furnace 3 need together with move, use this mobile device 4 can be more laborsaving and move accurately, improve operating efficiency.
As shown in Figure 1, the utility model provides a kind of heating and the composite bimetal pipe forming technology of hydraulic pressure coupling, comprises the steps:
Step one: be enclosed within by bushing pipe 5 on support bar 6 parallel to the ground, support bar 6 is provided with cooling bulging device 7, opens cooling water inlet valve 701 and the coolant outlet valve 702 of cooling bulging device 7, carries out circulating cooling to bushing pipe 5;
Step 2: base tube 1 is inserted intermediate-frequency heating furnace 2 and heats, after heating 3 ~ 10min, base tube 1 enters electric resistance holding furnace 3 and is incubated 2 ~ 5min;
Step 3: base tube 1 moves to support bar 6 place with electric resistance holding furnace 3, by the outer surface of the bushing pipe 5 that the base tube 1 being positioned at electric resistance holding furnace 3 is set on;
Step 4: cooling water inlet valve 701 and the coolant outlet valve 702 of closing cooling bulging device 7, open pressurized water inlet valve 703, hydraulic pressure bulging is carried out to the base tube 1 worn and bushing pipe 5, make pressure be elevated to base tube 1 occur maximum flexibility distortion 85% hydraulic pressure pressure, in hydraulic pressure bulging process, base tube 1 is incubated all the time in electric resistance holding furnace 3;
Step 5: release, by hydraulic pressure expanding machine 7 by hydraulic pressure Pressure Drop to 0, electric resistance holding furnace 3 retreats;
Step 6: the while of base tube 1 and bushing pipe 5, air cooling is to room temperature;
Step 7: the composite bimetal pipe forming technology completing heating and hydraulic pressure coupling.
The temperature range that in described step 2, base tube 1 heats in intermediate-frequency heating furnace 2 is 250 DEG C ~ 400 DEG C, and the temperature of heating is relevant with steel pipe material, simultaneously relevant with the composite force needed.For preventing base tube 7 from lowering the temperature after the heating, base tube 7 is 250 DEG C ~ 400 DEG C in the temperature range that electric resistance holding furnace 3 carries out being incubated.The hydraulic pressure pressure that 85% of maximum flexibility distortion occurs base tube 1 in described step 4 is 30MPa ~ 200MPa.
The composite bimetal pipe forming technology of this heating and hydraulic pressure coupling, need to heat base tube 1 on the one hand, utilize base tube 1 to heat and produce heat expansion distortion, after base tube 1 cools, base tube 1 will be made tightly to bind round on bushing pipe 5 after this part heat expansion distortion shrinkage, therefore need intermediate-frequency heating furnace 2 and electric resistance holding furnace 3, in addition, in order to avoid base tube 1 and bushing pipe 5 wear in process, bushing pipe 5 temperature is raised, thus make bushing pipe 5 that heat expansion occur to be out of shape, therefore must to cool bulging device 7, thus guarantee that bushing pipe 5 can not heat up with base tube 1 and heats up, another side, wear process carry out smoothly to meet base tube 1 and bushing pipe 5, although base tube 1 heats rear internal diameter and increases, but due to bushing pipe 5 ovality, the impact of base tube 1 wall unevenness evenness etc., require that bushing pipe 5 external diameter is less than base tube 1 internal diameter, generally, bushing pipe 5 external diameter 4 ~ 8mm less of base tube 1 internal diameter, the internal diameter variable quantity that this gap expands with heat and contract with cold produced much larger than base tube 1, therefore need after base tube 1 heat expansion, bushing pipe 5 is close to base tube 1 inner surface, such base tube 1 after cooling just can lock ring on bushing pipe 5, produce certain contact, therefore need to rely on hydraulic pressure bulging pressure to make bushing pipe 5 that plastic deformation occur, and make bushing pipe 5 outer surface be close to base tube 1 inner surface, therefore cooling bulging device 7 is needed to realize above-mentioned technique.
The operation principle of the composite bimetal pipe forming technology of the heating that the utility model provides and hydraulic pressure coupling is:
Contact between base tube 1 and bushing pipe 5 forms primarily of two parts: a part be by base tube 1 expand with heat and contract with cold produce base tube 1 and bushing pipe 5 between contact; Another part is the contact between base tube 1 and bushing pipe 5 produced by the effect of hydraulic pressure bulging.Because after hydraulic pressure bulging, the springback capacity of base tube 1 is greater than the springback capacity of bushing pipe 5, therefore in the production process of multiple tube, first base tube 1 is needed to heat, but it is unaffected in order to ensure the cooled performance parameter of base tube 1, need the strict heating-up temperature controlling base tube 1, generally, base tube 1 heating-up temperature is less than 400 degrees Celsius, after base tube 1 has heated, together with base tube 1 is set on bushing pipe 5, wear in process at base tube 1 and bushing pipe 5, require on the one hand to ensure that the temperature of base tube 1 can not reduce, must ensure that heat expansion distortion can not occur bushing pipe 5 on the other hand, or a small amount of heat expansion distortion only occurs, otherwise because bushing pipe 5 also heat expansion sex change occurs, after base tube 1 and bushing pipe 5 cool, cannot interference fit be formed between the two, also just cannot form multiple tube, after base tube 1 and bushing pipe 5 have worn, hydraulic pressure bulging is carried out to bushing pipe 5, first there is elastic deformation in bushing pipe 5, after hydraulic pressure pressure continues increasing, there is plastic deformation in bushing pipe 5, bushing pipe 5 outer surface and base tube 1 inner surface fit tightly, continue afterwards to increase hydraulic pressure pressure, bushing pipe 5 and base tube 1 deform simultaneously, now only there is elastic deformation in base tube 1, hydraulic pressure bulging pressure is maximum to be increased to till the hydraulic pressure pressure of 85% of maximum flexibility distortion occurs base tube 1, it should be noted that, hydraulic pressure pressure calculates gained according to steel pipe SMYS, material is different, pressure is different, hydraulic pressure bulging pressure reduces to 0 afterwards, cooling bushing pipe 5, afterwards the multiple tube that compound is good is naturally cooled to room temperature, combination process completes.
The course of work of the composite bimetal pipe forming technology of the heating that the utility model provides and hydraulic pressure coupling is:
First the base tube 1 and bushing pipe 5 that need compound are ready to, as shown in Figure 2, afterwards bushing pipe 5 are fixed on cooling-cycle device 7, base tube 1 are carried out heating and being incubated simultaneously, as shown in Figure 3 and Figure 4, make base tube 1 temperature rise to design temperature; Then, together with being set on bushing pipe 5 by the base tube 1 after heating, as shown in Figure 5, wearing in process, base tube 1 needs to be incubated, and prevents base tube 1 temperature from reducing, and bushing pipe 5 needs cooling simultaneously, prevents bushing pipe 5 temperature from raising; After base tube 1 and bushing pipe 5 have worn, hydraulic pressure bulging is carried out to bushing pipe 5; First there is elastic deformation in bushing pipe 5, after hydraulic pressure pressure continues rising, plastic deformation occurs bushing pipe 5, and pressure continues to raise afterwards, the elastic deformation of base tube 1 generating portion; After hydraulic pressure bulging technique completes, bushing pipe 5 hydraulic pressure pressure reduces to 0, is then cooled by the multiple tube that compound is good, as shown in Figure 6.
It should be noted that, intermediate-frequency heating furnace 2, electric resistance holding furnace 3 are all existing products commercially can bought.
The composite bimetal pipe formation system of this heating that the utility model provides and hydraulic pressure coupling, improve the forming quality of composite bimetal pipe on the one hand, solve the combined shaping that bushing pipe material is better than the bimetal tube of base tube material on the other hand, the combined shaping of the bimetal tube that the method more applicable bushing pipe material is poor compared with base tube material.
More than exemplifying is only illustrate of the present utility model, does not form the restriction to protection domain of the present utility model, everyly all belongs within protection domain of the present utility model with the same or analogous design of the utility model.The parts that the present embodiment does not describe in detail and structure belong to the well-known components of the industry and common structure or conventional means, do not describe one by one here.
Claims (4)
1. the composite bimetal pipe formation system of a heating and hydraulic pressure coupling, comprise intermediate-frequency heating furnace (2), electric resistance holding furnace (3) and cooling bulging device (7), electric resistance holding furnace (3) is positioned between intermediate-frequency heating furnace (2) and cooling bulging device (7), it is characterized in that, described electric resistance holding furnace (3) is fixed on mobile device (4), electric resistance holding furnace (3) is also provided with the putting hole that can load cooling bulging device (7);
Described cooling bulging device (7) comprises circulating water outlet pipeline (705) and recirculated water suction line (706);
Bushing pipe (5) is fixedly set on support bar (6), the two ends of bushing pipe (5) are respectively equipped with the sealing ring (8) be set on support bar (6), form circulating water channel (704) between the outer wall of support bar (6) and the inwall of bushing pipe (5), circulating water outlet pipeline (705) and recirculated water suction line (706) are embedded in support bar (6) vertically;
One end of circulating water outlet pipeline (705) is communicated with circulating water channel (704), and support bar (6) is extended outward in one end in addition, and one end of recirculated water suction line (706) is communicated with circulating water channel (704), and support bar (6) is extended outward in one end in addition;
Coolant outlet valve (702) is located at one end that circulating water outlet pipeline (705) stretches out support bar (6), cooling water inlet valve (701) is located at one end that recirculated water suction line (706) stretches out support bar (6), and pressurized water inlet valve (703) is located on the pressurized water intake pipeline (708) that is communicated with recirculated water suction line (706).
2. the composite bimetal pipe formation system of a kind of heating as claimed in claim 1 and hydraulic pressure coupling, it is characterized in that, described pressurized water intake pipeline (708) is provided with booster (707).
3. the composite bimetal pipe formation system of a kind of heating as claimed in claim 1 and hydraulic pressure coupling, it is characterized in that, described sealing ring (8) is U-shaped sealing ring.
4. a kind of heating as claimed in claim 1 and the composite bimetal pipe formation system of hydraulic pressure coupling, is characterized in that, described mobile device (4) is made up of gripper shoe (401) and the roller (402) that is arranged on gripper shoe (401) bottom surface.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520841013.1U CN205147130U (en) | 2015-10-28 | 2015-10-28 | Heating and water pressure coupling's bimetal composite tube forming system |
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| CN201520841013.1U CN205147130U (en) | 2015-10-28 | 2015-10-28 | Heating and water pressure coupling's bimetal composite tube forming system |
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| CN205147130U true CN205147130U (en) | 2016-04-13 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215219A (en) * | 2015-10-28 | 2016-01-06 | 中国重型机械研究院股份公司 | The composite bimetal pipe formation system of a kind of heating and hydraulic pressure coupling |
| CN114453915A (en) * | 2022-04-11 | 2022-05-10 | 山东永利精工石油装备股份有限公司 | Compound metal corrosion-resistant oil pipe preparation device for oil and gas field exploitation |
-
2015
- 2015-10-28 CN CN201520841013.1U patent/CN205147130U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215219A (en) * | 2015-10-28 | 2016-01-06 | 中国重型机械研究院股份公司 | The composite bimetal pipe formation system of a kind of heating and hydraulic pressure coupling |
| CN105215219B (en) * | 2015-10-28 | 2017-09-26 | 中国重型机械研究院股份公司 | A kind of composite bimetal pipe formation system heated with hydraulic pressure coupling |
| CN114453915A (en) * | 2022-04-11 | 2022-05-10 | 山东永利精工石油装备股份有限公司 | Compound metal corrosion-resistant oil pipe preparation device for oil and gas field exploitation |
| CN114453915B (en) * | 2022-04-11 | 2022-06-07 | 山东永利精工石油装备股份有限公司 | Composite metal corrosion-resistant oil pipe preparation device for oil and gas field exploitation |
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