CN205147072U - Z type and crooked compound mould of double -H groove weld type of T type stamping workpiece - Google Patents
Z type and crooked compound mould of double -H groove weld type of T type stamping workpiece Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及冲压模具领域,尤其涉及一种T型冲压件的Z型和双U型弯曲复合模具。 The utility model relates to the field of stamping dies, in particular to a Z-shaped and double U-shaped bending composite die for T-shaped stamping parts.
背景技术 Background technique
目前对于工件的U型弯曲和Z型弯曲都是要经过两套模具进行加工制造才能完成,一套完成U型弯曲后,然后取下来放到第二套模具上再进行Z型弯曲,不但占用了大量的人力资源,而且由于工序繁多,生产效率低,工件精度降低;还有加工繁琐,两套模具占用厂房面积较大,生产成本较高等问题。 At present, the U-shaped bending and Z-shaped bending of the workpiece must be processed and manufactured through two sets of molds. A large number of human resources, and due to numerous processes, low production efficiency and reduced workpiece precision; there are also problems such as cumbersome processing, two sets of molds occupy a large area of the factory building, and high production costs.
发明内容 Contents of the invention
本实用新型的目的在于提供一种T型冲压件的Z型和双U型弯曲复合模具,实现一次性完成该冲压件的U型弯曲和Z型弯曲,从而提高产品的工作效率,节约成本,保证工件的质量。 The purpose of this utility model is to provide a Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts, which can complete the U-shaped bending and Z-shaped bending of the stamping parts at one time, thereby improving the working efficiency of the product and saving costs. Guarantee the quality of the workpiece.
为实现本实用新型的目的,采用的技术方案为: For realizing the purpose of this utility model, the technical scheme that adopts is:
一种T型冲压件的Z型和双U型弯曲复合模具,包括上模和下模,其特征在于:上模座(12)下端固连有凸模垫板(9),Z型凸模(29)顶端连接在凸模垫板(9)上,Z型凸模(29)被Z型凸模固定板(8)固定;小导柱(32)固定在凸模垫板(9)左端,小导柱(32)穿过Z型凸模固定板(8)、凹模垫板(6)和凸模固定板(5);圆柱销二(10)位于导柱一(7)的右侧,圆柱销二(10)把上模座(12)、凸模垫板(9)和Z型凸模固定板(8)三者连接起来;导柱二(18)左端装有卸料螺钉一(15),卸料螺钉一(15)穿过上模座(12)、凸模垫板(9)、Z型凸模固定板(8)、凹模垫板(6)和凸模固定板(5);弹簧一(17)套在卸料螺钉一(15)上,弹簧一(17)上端与凸模垫板(9)接触,弹簧一(17)下端与U型凸模固定板(5)接触。 A Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts, including an upper mold and a lower mold, characterized in that: the lower end of the upper mold base (12) is fixedly connected with a punch backing plate (9), and the Z-shaped punch (29) The top is connected to the punch backing plate (9), the Z-shaped punch (29) is fixed by the Z-shaped punch fixing plate (8); the small guide post (32) is fixed on the left end of the punch backing plate (9) , the small guide post (32) passes through the Z-shaped punch fixing plate (8), the die backing plate (6) and the punch fixing plate (5); the second cylindrical pin (10) is located on the right side of the first guide post (7) side, the cylindrical pin 2 (10) connects the upper die base (12), the punch backing plate (9) and the Z-shaped punch fixing plate (8); the left end of the guide post 2 (18) is equipped with a discharge screw One (15), unloading screw one (15) passes through the upper die base (12), the punch backing plate (9), the Z-shaped punch fixing plate (8), the die backing plate (6) and the punch to fix Plate (5); spring one (17) is set on the unloading screw one (15), the upper end of spring one (17) is in contact with the punch backing plate (9), and the lower end of spring one (17) is in contact with the U-shaped punch fixing plate (5) CONTACT.
进一步如上所述的一种T型冲压件的Z型和双U型弯曲复合模具,所述Z型凸模固定板(8)与凹模垫板(6)之间留有一段供Z型凸模向下运行的距离,以方便先完成U型弯曲,再完成Z型弯曲。 Further, in a Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts as described above, there is a section between the Z-shaped punch fixing plate (8) and the die backing plate (6) for the Z-shaped punch The distance that the mold runs downwards is convenient to complete the U-shaped bending first, and then the Z-shaped bending.
进一步如上所述的一种T型冲压件的Z型和双U型弯曲复合模具,所述凹模垫板(6)下面连接U型凸模固定板(5),双U型凸模(19)上端固定在凹模垫板(6)上,且双U型凸模(19)被凸模固定板(5)固定;所述凹模所述凹模垫板(6)和凸模固定板(5)用内六角螺钉三(31)固连,所述双U型凸模(19)中间装有弹簧二(20),弹簧二(20)上端与凹模垫板(6)接触,弹簧二(20)下端与压料螺钉(21)接触。 Further, in a Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts as described above, the U-shaped punch fixing plate (5) is connected to the underside of the die backing plate (6), and the double U-shaped punch (19 ) upper end is fixed on the die backing plate (6), and the double U-shaped punch (19) is fixed by the punch fixing plate (5); the die backing plate (6) and the punch fixing plate of the die (5) Connect with hexagon socket head screw three (31), and the double U-shaped punch (19) is equipped with spring two (20) in the middle, and the upper end of spring two (20) is in contact with the backing plate (6) of the die, and the spring Two (20) lower ends are in contact with the pressing screw (21).
进一步如上所述的一种T型冲压件的Z型和双U型弯曲复合模具,所述双U型凸模(19)下面为定位板(4),定位板(4)设置在凹模(3)的端面范围中,定位板(4)被沉头螺钉(28)固定在凹模(3)上,凹模(3)尺寸按双U型凸模(19)尺寸配制,保证双面均匀间隙为1.92mm,凹模(3)通过内六角螺钉一(22)固定在下模座(1)上;圆柱销一(2)穿过定位板(4)、凹模(3)和下模座(1)将其连接起来,下模座(1)下端通过内六角螺钉二(25)连接着端盖(24)。 Further, a Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts as described above, the positioning plate (4) is located under the double U-shaped punch (19), and the positioning plate (4) is set on the die ( In the range of the end face of 3), the positioning plate (4) is fixed on the die (3) by countersunk head screws (28), and the size of the die (3) is prepared according to the size of the double U-shaped punch (19) to ensure uniformity on both sides The gap is 1.92mm, the die (3) is fixed on the lower die base (1) by the hexagon socket head cap screw one (22); the cylindrical pin one (2) passes through the positioning plate (4), the die (3) and the lower die base (1) Connect them together, and the lower end of the lower mold base (1) is connected to the end cover (24) through the second hexagon socket head cap screw (25).
进一步如上所述的一种T型冲压件的Z型和双U型弯曲复合模具,所述上模座(12)中设置有模柄(13),模柄(13)的固定段与上模座沉孔采用H7/m6过渡配合,并加防转销(14)防止转动,上模座(12)通过左右两边的导柱一(7)、导套一(11)和导柱二(18)、导套二(16)与下模座(1)连接。 Further, in the Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts as described above, the upper mold base (12) is provided with a mold handle (13), and the fixed section of the mold handle (13) is connected with the upper mold The seat counterbore adopts H7/m6 transition fit, and anti-rotation pin (14) is added to prevent rotation. The upper die seat (12) passes through the guide post one (7), guide sleeve one (11) and guide post two (18) ), the second guide sleeve (16) is connected with the lower mold base (1).
进一步如上所述的一种T型冲压件的Z型和双U型弯曲复合模具,所述端盖(24)用内六角螺钉二(25)固定在下模座(1)上,端盖(24)中设有弹簧三(23);弹簧三(23)下端与下模座(1)接触,弹簧三(23)上端与卸料螺钉二(26)接触,卸料螺钉二(26)上面装有顶板(27)。 Further, in a Z-shaped and double U-shaped bending composite mold for T-shaped stamping parts as described above, the end cover (24) is fixed on the lower mold base (1) with two hexagon socket head screws (25), and the end cover (24 ) is provided with spring three (23); the lower end of spring three (23) is in contact with the lower mold base (1), the upper end of spring three (23) is in contact with discharge screw two (26), and the top of discharge screw two (26) There is a top plate (27).
进一步如上所述的一种T型冲压件的Z型和双U型弯曲复合模具,所述弯曲部分采取凸凹模配作的方法设计保证单边间隙0.96,为防止同时弯曲的弯曲力不平衡问题发生,采取先弯曲U形对称弯曲,后弯曲Z形弯曲。 Further, a Z-shaped and double-U-shaped bending composite mold for T-shaped stamping parts as described above, the bending part adopts the method of convex and concave molds to ensure that the unilateral gap is 0.96, in order to prevent the unbalanced bending force of simultaneous bending Occurrence, take the U-shaped symmetrical bending first, and then the Z-shaped bending.
本实用新型的有益效果:下模座下方设置的顶件装置保证了弯曲件弯曲的平稳,帽形弯曲活动凸模运动的延续和固定,防止产生偏移,确保了工件的精度,在双U型凸模和Z型凸模与凹模的配合下能够使用一套模具先后完成该T型冲压件的Z型和双U型弯曲,大大减少了工序,提高了产量,解决了原有模具需要在两套模具上分别完成Z型和双U型弯曲所造成的经济效益差,生产效率低,成本较高的问题。 Beneficial effects of the utility model: the top piece device arranged under the lower mold base ensures the stable bending of the bending piece, the continuation and fixation of the movement of the hat-shaped bending movable punch, prevents deviation, and ensures the accuracy of the workpiece. With the cooperation of the Z-shaped punch and the Z-shaped punch and the die, a set of molds can be used to complete the Z-shaped and double U-shaped bending of the T-shaped stamping part, which greatly reduces the process, improves the output, and solves the original mold needs. The problems of poor economic benefit, low production efficiency and high cost caused by completing Z-shaped and double U-shaped bending on two sets of molds respectively.
附图说明 Description of drawings
图1为一种T型冲压件的Z型和双U型弯曲复合模具的主视图。 Figure 1 is a front view of a Z-shaped and double U-shaped bending composite mold for a T-shaped stamping part.
图2为一种T型冲压件的Z型和双U型弯曲复合模具的左视图。 Figure 2 is a left view of a Z-shaped and double U-shaped bending composite mold for a T-shaped stamping part.
图3为一种T型冲压件的Z型和双U型弯曲复合模具的俯视图。 Fig. 3 is a top view of a Z-shaped and double U-shaped bending composite mold for a T-shaped stamping part.
图4为一种T型冲压件的Z型和双U型弯曲复合模具的T型冲压件。 Fig. 4 is a T-shaped stamping part of a Z-shaped stamping part and a double U-shaped bending composite mold.
图中各标号表示如下:1.下模座;2.圆柱销一;3.凹模;4.定位板;5.U型凸模固定板;6.凹模垫板;7.导柱一;8.Z型凸模固定板;9.凸模垫板;10.圆柱销二;11.导套一;12.上模座;13.模柄;14.防转销;15.卸料螺钉一;16.导套二;17.弹簧一;18.导柱二;19.U形凸模;20.弹簧二;21.压料螺钉;22.内六角螺钉一;23.弹簧三;24.端盖;25.内六角螺钉二;26.卸料螺钉二;27.顶板;28.沉头螺钉;29.Z型凸模;30.小导套;31.内六角螺钉三;32.小导柱;33.内六角螺钉四。 The labels in the figure are as follows: 1. Lower mold base; 2. Cylindrical pin 1; 3. Die; 4. Positioning plate; 5. U-shaped punch fixing plate; ;8. Z-type punch fixing plate; 9. Punch backing plate; 10. Cylindrical pin two; 11. Guide sleeve one; 12. Upper die base; 13. Die handle; Screw 1; 16. Guide sleeve 2; 17. Spring 1; 18. Guide post 2; 19. U-shaped punch; 20. Spring 2; 21. Pressing screw; 22. Hexagon socket screw 1; 24. End cover; 25. Inner hexagon screw two; 26. Unloading screw two; 27. Top plate; 28. Countersunk screw; 29. Z-type punch; 30. Small guide sleeve; .Small guide post; 33. Hexagon socket screw four.
具体实施方式 detailed description
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
本实用新型具体实施例如图1、图2、图3、图4所示,图4为T型冲压件,将T型冲压件装入复合模具之中,用定位板4进行定位,并将沉头螺钉28拧紧,用来固定定位板。 The specific embodiment of the utility model is shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, and Fig. 4 is a T-shaped stamping part. Head screw 28 is tightened, is used for fixing positioning plate.
模具工作时,上模座12沿着导柱一7和导柱二18随压床滑块下行,弹簧一17被压紧,Z型凸模29也随压床滑块下行,但是Z型凸模29还未到达T型冲压件位置,在压床压力作用下双U型凸模19首先接触到T型冲压件,双U型凸模19内的弹簧二20被压缩,使得压料螺钉21对T型冲压件压紧,随着压床滑块的继续下行,双U型凸模19和凹模3配合完成T型冲压件的U型弯曲,与此同时Z型凸模8在压床作用下与T型冲压件刚接触,Z型凸模8继续下行,直到上下模完全合模,T型冲压件的Z型弯曲和双U型弯曲均完成。 When the mold is working, the upper mold base 12 goes down with the press slider along the guide post 17 and guide post 2 18, the spring 17 is compressed, and the Z-shaped punch 29 also goes down with the press slider, but the Z-shaped convex Die 29 has not yet reached the position of the T-shaped stamping part. Under the pressure of the press, the double U-shaped punch 19 first touches the T-shaped stamping part, and the spring 20 in the double U-shaped punch 19 is compressed, so that the pressing screw 21 Press the T-shaped stamping parts tightly, and as the press slider continues to descend, the double U-shaped punch 19 and the die 3 cooperate to complete the U-shaped bending of the T-shaped stamping parts, and at the same time, the Z-shaped punch 8 is on the press bed. Under the action, it just contacts with the T-shaped stamping part, and the Z-shaped punch 8 continues to descend until the upper and lower dies are completely closed, and the Z-shaped bending and double U-shaped bending of the T-shaped stamping part are completed.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所做的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (6)
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CN106391863A (en) * | 2016-09-18 | 2017-02-15 | 景鑫精密组件(昆山)有限公司 | Double-faced forming jig |
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CN106140964A (en) * | 2016-08-29 | 2016-11-23 | 江西江铃底盘股份有限公司 | A kind of composite die of automobile drive axle oil pipe fixed support bending impressing |
CN106391863A (en) * | 2016-09-18 | 2017-02-15 | 景鑫精密组件(昆山)有限公司 | Double-faced forming jig |
CN108188265A (en) * | 2017-12-31 | 2018-06-22 | 合肥久享机械有限责任公司 | A kind of punch process platform of mounting bracket feature structure |
CN108188265B (en) * | 2017-12-31 | 2024-01-16 | 合肥久享机械有限责任公司 | Stamping processing platform of mounting bracket characteristic structure |
CN112170646A (en) * | 2020-08-13 | 2021-01-05 | 安徽科正模具有限公司 | Hierarchical formula stamping die |
CN112170646B (en) * | 2020-08-13 | 2023-12-15 | 安徽科正模具有限公司 | Hierarchical stamping die |
CN114506108A (en) * | 2022-03-01 | 2022-05-17 | 深圳市小机灵精密机械有限公司 | Large table gantry die-cutting punch |
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