CN205140539U - Fire -retardant flexible high voltage DC cable of using in tunnel that blocks water - Google Patents
Fire -retardant flexible high voltage DC cable of using in tunnel that blocks water Download PDFInfo
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- CN205140539U CN205140539U CN201520952573.4U CN201520952573U CN205140539U CN 205140539 U CN205140539 U CN 205140539U CN 201520952573 U CN201520952573 U CN 201520952573U CN 205140539 U CN205140539 U CN 205140539U
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Abstract
本实用新型公开了一种隧道中应用的阻燃阻水柔性直流高压电缆,包括电缆阻水导体、导体屏蔽层、绝缘层、绝缘屏蔽层、半导电阻水缓冲层、金属护层以及外护层;所述电缆阻水导体由若干根阻水导体构成,且每根阻水导体外均设置有导体屏蔽层,所述导体屏蔽层外设有绝缘层,所述绝缘层外设有绝缘屏蔽层,所述绝缘屏蔽层外设有半导电阻水缓冲层,所述半导电阻水缓冲层外设有金属护层,所述金属护层外设有外护层。本实用新型运行安全可靠,能满足相关规范要求,可以广泛应用于有阻燃阻水要求的隧道敷设场所。
The utility model discloses a flame-retardant and water-resistance flexible DC high-voltage cable used in tunnels, which comprises a cable water-resistance conductor, a conductor shielding layer, an insulation layer, an insulation shielding layer, a semiconductive resistance water buffer layer, a metal sheath and an outer sheath. layer; the cable water-blocking conductor is composed of several water-blocking conductors, and each water-blocking conductor is provided with a conductor shielding layer, and an insulating layer is provided outside the conductor shielding layer, and an insulating shielding layer is provided outside the insulating layer layer, the insulating shielding layer is provided with a semiconductive resistance water buffer layer, the semiconductive resistance water buffer layer is provided with a metal sheath, and the metal sheath is provided with an outer sheath. The utility model is safe and reliable in operation, can meet the requirements of relevant norms, and can be widely used in tunnel laying places that require fire and water resistance.
Description
技术领域 technical field
本实用新型涉及一种柔性直流电缆,尤其涉及一种适合在隧道中应用的阻燃阻水柔性直流高压电缆。 The utility model relates to a flexible DC cable, in particular to a flame-retardant and water-resistant flexible DC high-voltage cable suitable for use in tunnels.
背景技术 Background technique
柔性直流输电技术是一种基于电压源换流技术(VSC)的新型直流输电技术,具有在传送相同输电功率时的线路造价低、线路损耗小,系统稳定,有功功率与无功功率控制灵活,运行可靠,方便分期建设和增容扩建等优势,因此在世界范围内受到越来越多的关注。目前,国际上现有的柔性直流输电工程电压等级最高的为±320kV,仅有国际少数巨头电缆企业掌握了超高压直流电缆的生产、制造和敷设技术,因此,国内线缆制造商急需突破海外市场垄断,开发出具有自主知识产权的超高压柔性直流电缆系列产品。 Flexible DC transmission technology is a new type of DC transmission technology based on voltage source commutation technology (VSC), which has the advantages of low line cost, low line loss, stable system, flexible control of active power and reactive power when transmitting the same transmission power, Reliable operation, convenient phased construction and capacity expansion and other advantages, so it has received more and more attention worldwide. At present, the highest voltage level of the existing flexible DC transmission projects in the world is ±320kV. Only a few international giant cable companies have mastered the production, manufacturing and laying technology of ultra-high voltage DC cables. Therefore, domestic cable manufacturers urgently need to break through overseas Market monopoly, developed a series of ultra-high voltage flexible DC cables with independent intellectual property rights.
高压电缆常规敷设方式包括直埋敷设、排管敷设、电缆沟敷设和隧道敷设,不同的敷设方式对于电缆的结构和性能有不同的要求。电缆隧道敷设具有线路输送能力强、占地面积少、空间利用率高、便于保养维护等优点。但是电缆隧道同样是火灾发生的高危场所,在火灾情况下,隧道内维持较高温度,电缆易于持续燃烧,火灾发展更为迅速,电缆结构可能严重损伤,容易造成大面积停电,且隧道出入口较少,给灭火造成较大困难。因此,基于隧道内的防火要求,需要电缆外护套具有优良的阻燃性能。同时,电缆隧道多数为渗水或空气湿度较大的环境,因此要求电缆结构上具有良好的阻水性能,减少电缆由于产生水树枝最终导致电气击穿的危险。 Conventional laying methods of high-voltage cables include direct burial laying, pipe laying, cable trench laying and tunnel laying. Different laying methods have different requirements for the structure and performance of cables. Cable tunnel laying has the advantages of strong line transmission capacity, small footprint, high space utilization rate, and easy maintenance. However, the cable tunnel is also a high-risk place for fires. In the event of a fire, the temperature inside the tunnel is relatively high, the cables tend to burn continuously, the fire develops more rapidly, the cable structure may be seriously damaged, and it is easy to cause large-scale power outages. less, it will cause greater difficulty in fire fighting. Therefore, based on the fire protection requirements in the tunnel, the outer sheath of the cable is required to have excellent flame retardancy. At the same time, most of the cable tunnels are in the environment of water seepage or high air humidity, so the cable structure is required to have good water resistance performance, so as to reduce the risk of electrical breakdown caused by the generation of water branches in the cable.
目前常用的电缆挤塑外护套材料包括聚乙烯(PE)和聚氯乙烯(PVC),普通的PE材料氧指数低于20,仅有碳、氢两种元素组成,且分子结构中含一定的支链和交联现象,在燃烧时会产生活性很大的化学自由基进一步促进燃烧的进行,因此普通PE护套的电缆在遇明火时非但不能自熄,反而水平延燃的速度也很快,因此不适于用作隧道敷设高压电缆的外护套材料。目前有阻燃需求的工程中应用较多的是阻燃PVC护套电缆,对比PE,PVC具有较优异的阻燃性能,原因与其分子结构中氯原子的作用有关,在不添加阻燃剂的前提下即具有不低于27的氧指数,可通过GB/T18380.35-2008《电缆和光缆在火焰条件下的燃烧试验第35部分:垂直安装的成束电线电缆火焰垂直蔓延试验C类》规定的C类成束燃烧试验,添加阻燃剂后氧指数超过30,可通过A类成束燃烧试验。但是考虑到聚氯乙烯在燃烧时会析出氯化氢等有毒气体,影响人体健康甚至造成人员伤亡,因此国内隧道敷设高压电缆已陆续淘汰PVC作为外护套材料。 Currently commonly used extruded outer sheath materials for cables include polyethylene (PE) and polyvinyl chloride (PVC). The branched chain and cross-linking phenomenon will produce highly active chemical free radicals during combustion to further promote the combustion. Therefore, ordinary PE-sheathed cables not only cannot self-extinguish when exposed to open flames, but also have a very fast horizontal flame delay. Fast, so it is not suitable for the outer sheath material of high-voltage cables laid in tunnels. At present, flame retardant PVC sheathed cables are widely used in projects with flame retardant requirements. Compared with PE, PVC has better flame retardant properties. The reason is related to the role of chlorine atoms in its molecular structure. Without adding flame retardants Under the premise that it has an oxygen index of not less than 27, it can pass GB/T18380.35-2008 "Combustion Tests for Electric and Optical Cables Under Flame Conditions Part 35: Vertically Installed Bundled Wire and Cable Flame Vertical Spread Test Category C" For the specified Class C bunching combustion test, the oxygen index after adding flame retardant exceeds 30, and it can pass the Class A bunching combustion test. However, considering that polyvinyl chloride will precipitate toxic gases such as hydrogen chloride when it is burned, which will affect human health and even cause casualties, PVC is gradually eliminated as the outer sheath material for laying high-voltage cables in domestic tunnels.
阻燃聚乙烯材料通过物理共混的方式在聚乙烯基体材料中引入添加型阻燃剂起到阻燃作用,掺杂后的聚乙烯材料具有较好的阻燃性能,可满足高压电缆在隧道中使用的阻燃要求。 The flame-retardant polyethylene material introduces an additive flame retardant into the polyethylene matrix material by physical blending to play a flame-retardant role. The doped polyethylene material has good flame-retardant properties and can meet the requirements of high-voltage cables in tunnels. Flame retardant requirements used in
实用新型内容 Utility model content
实用新型目的:本实用新型的目的是为了解决现有技术中的不足,提供一种适合在隧道中使用的阻燃阻水柔性直流高压电缆,其运行安全可靠,能满足相关规范要求。 Purpose of the utility model: The purpose of this utility model is to solve the deficiencies in the prior art and provide a flame-retardant and water-resistant flexible DC high-voltage cable suitable for use in tunnels, which is safe and reliable in operation and can meet the requirements of relevant specifications.
技术方案:本实用新型所述的一种隧道中应用的阻燃阻水柔性直流高压电缆,包括电缆阻水导体、导体屏蔽层、绝缘层、绝缘屏蔽层、半导电阻水缓冲层、金属护层以及外护层;所述电缆阻水导体由若干根阻水导体构成,且每根阻水导体外均设置有导体屏蔽层,所述导体屏蔽层外设有绝缘层,所述绝缘层外设有绝缘屏蔽层,所述绝缘屏蔽层外设有半导电阻水缓冲层,所述半导电阻水缓冲层外设有金属护层,所述金属护层外设有外护层。 Technical solution: A flame-retardant and water-resistant flexible DC high-voltage cable used in tunnels according to the utility model, including cable water-resistant conductors, conductor shielding layers, insulating layers, insulating shielding layers, semi-conductive resistance water buffer layers, metal shielding layer and outer sheath; the cable water-blocking conductor is composed of several water-blocking conductors, and each water-blocking conductor is provided with a conductor shielding layer, and the conductor shielding layer is provided with an insulating layer, and the insulating layer is An insulating shielding layer is provided, and a semiconducting resistance water buffer layer is arranged on the outside of the insulating shielding layer, and a metal sheath is arranged on the outside of the semiconducting resistance water buffer layer, and an outer sheath is arranged on the outside of the metal sheathing layer.
进一步的,所述阻水导体采用退火铜导体、铝或铝合金导体中的一种。 Further, the water blocking conductor is one of annealed copper conductor, aluminum or aluminum alloy conductor.
进一步的,所述导体屏蔽层采用挤包半导电层或采用半导电包带与挤包半导电层相结合。 Further, the conductor shielding layer adopts an extruded semiconductive layer or a combination of a semiconductive tape and an extruded semiconductive layer.
进一步的,所述绝缘层采用直流电缆专用超洁净热固性交联聚乙烯绝缘料制成。 Further, the insulating layer is made of ultra-clean thermosetting cross-linked polyethylene insulating material specially used for DC cables.
进一步的,所述绝缘屏蔽层采用具有超光滑性能、高导电性能和热固特性的直流电缆专用半导材料制成。 Further, the insulating shielding layer is made of a semiconducting material specially used for DC cables with ultra-smooth performance, high electrical conductivity and thermosetting properties.
进一步的,所述半导电阻水缓冲层由多层半导电阻水缓冲带绕包制成。 Further, the semiconductive resistance water buffer layer is made of a multi-layer semiconductive resistance water buffer tape.
进一步的,所述半导电阻水缓冲层由至少四层厚度为1.0-5.0mm的半导电阻水缓冲带绕包制成。 Further, the semiconductive resistance water buffer layer is made of at least four layers of semiconductive resistance water buffer tapes with a thickness of 1.0-5.0 mm.
进一步的,所述金属护层采用轧纹铝护套或挤包铅护套中的一种。 Further, the metal sheath adopts one of corrugated aluminum sheath or extruded lead sheath.
进一步的,所述外护层采用直接挤包在所述金属护层上的阻燃聚乙烯材料。 Further, the outer sheath adopts a flame-retardant polyethylene material that is directly extruded on the metal sheath.
有益效果:本实用新型所述绝缘层采用直流电缆专用交联聚乙烯绝缘材料,使本实用新型满足基于电压源换流技术(VSC)的新型直流输电技术使用要求;在绝缘屏蔽外绕包半导电阻水缓冲层,使本实用新型具有优异的纵向阻水性能;使用阻燃聚乙烯材料挤包加工电缆外护套,使本实用新型不仅具有较好的阻燃性能,也大大降低了如PVC护套在发生火灾时产生大量有毒气体的危害,并且可根据产品具体需求调整外护套的厚度以满足电缆不同等级阻燃性能的要求,可以广泛适用于隧道敷设。 Beneficial effects: the insulating layer of the utility model adopts the special cross-linked polyethylene insulating material for DC cables, so that the utility model meets the requirements of the new DC transmission technology based on the voltage source commutation technology (VSC); The conductive and water-resistant buffer layer makes the utility model have excellent longitudinal water-blocking performance; the use of flame-retardant polyethylene material to extrude and process the outer sheath of the cable makes the utility model not only have better flame-retardant performance, but also greatly reduces the The PVC sheath will produce a large amount of toxic gas hazards in the event of a fire, and the thickness of the outer sheath can be adjusted according to the specific needs of the product to meet the requirements of different levels of flame retardant performance of the cable, and can be widely used in tunnel laying.
附图说明 Description of drawings
图1为本实用新型整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the utility model.
具体实施方式 detailed description
如图1所示的一种隧道中应用的阻燃阻水柔性直流高压电缆,包括电缆阻水导体1、导体屏蔽层2、绝缘层3、绝缘屏蔽层4、半导电阻水缓冲层5、金属护层6以及外护层7;所述电缆阻水导体1由若干根阻水导体构成,且每根阻水导体外均设置有导体屏蔽层2,所述导体屏蔽层2外设有绝缘层3,所述绝缘层3外设有绝缘屏蔽层4,所述绝缘屏蔽层4外设有半导电阻水缓冲层5,所述半导电阻水缓冲层5外设有金属护层6,所述金属护层6外设有外护层7。 As shown in Figure 1, a flame-retardant and water-resistant flexible DC high-voltage cable used in a tunnel includes a cable water-resistant conductor 1, a conductor shielding layer 2, an insulating layer 3, an insulating shielding layer 4, a semiconducting resistance water buffer layer 5, A metal sheath 6 and an outer sheath 7; the cable water-blocking conductor 1 is composed of several water-blocking conductors, and each water-blocking conductor is provided with a conductor shielding layer 2, and the conductor shielding layer 2 is provided with an insulating layer 3, the insulating layer 3 is provided with an insulating shielding layer 4, the insulating shielding layer 4 is provided with a semiconductive resistance water buffer layer 5, and the semiconductive resistance water buffer layer 5 is provided with a metal sheath 6, The metal sheath 6 is provided with an outer sheath 7 .
作为上述技术方案的进一步优化,所述阻水导体采用退火铜导体、铝或铝合金导体中的一种。所述导体屏蔽层2采用挤包半导电层或采用半导电包带与挤包半导电层相结合。所述绝缘层3采用直流电缆专用超洁净热固性交联聚乙烯绝缘料制成。所述绝缘屏蔽层4采用具有超光滑性能、高导电性能和热固特性的直流电缆专用半导材料制成。所述半导电阻水缓冲层5由至少四层厚度为1.0-5.0mm的半导电阻水缓冲带绕包制成。所述金属护层6采用轧纹铝护套或挤包铅护套中的一种。 As a further optimization of the above technical solution, the water blocking conductor is one of annealed copper conductor, aluminum or aluminum alloy conductor. The conductor shielding layer 2 is an extruded semiconductive layer or a combination of a semiconductive tape and an extruded semiconductive layer. The insulating layer 3 is made of ultra-clean thermosetting cross-linked polyethylene insulating material specially used for DC cables. The insulating shielding layer 4 is made of a semi-conductive material specially used for DC cables with ultra-smooth performance, high electrical conductivity and thermosetting properties. The semiconductive resistance water buffer layer 5 is made of at least four layers of semiconductive resistance water buffer tapes with a thickness of 1.0-5.0 mm. The metal sheath 6 is either a corrugated aluminum sheath or an extruded lead sheath.
以上为对本实用新型的一个实施例进行了详细说明,但内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均不应排除在本实用新型的保护范围之外。 The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model, and cannot be considered as limiting the implementation scope of the utility model. All equal changes and improvements made according to the application scope of the utility model should not be excluded from the protection scope of the utility model.
Claims (9)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336391A (en) * | 2015-11-26 | 2016-02-17 | 中天科技海缆有限公司 | Flame-retardant water-blocking flexible direct-current high-voltage cable applied to tunnel |
| CN105825950A (en) * | 2016-04-29 | 2016-08-03 | 芜湖诚通自动化设备有限公司 | Superhigh voltage crosslinked polyethylene insulating flexible power cable and preparation method |
-
2015
- 2015-11-26 CN CN201520952573.4U patent/CN205140539U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105336391A (en) * | 2015-11-26 | 2016-02-17 | 中天科技海缆有限公司 | Flame-retardant water-blocking flexible direct-current high-voltage cable applied to tunnel |
| CN105825950A (en) * | 2016-04-29 | 2016-08-03 | 芜湖诚通自动化设备有限公司 | Superhigh voltage crosslinked polyethylene insulating flexible power cable and preparation method |
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Address after: 226010 No. 1 South Road, Nantong economic and Technological Development Zone, Jiangsu, China Patentee after: Zhongtian Technology submarine cable Co.,Ltd. Address before: 226000 No. 1 South Road, Nantong economic and Technological Development Zone, Jiangsu, China Patentee before: ZHONGTIAN TECHNOLOGIES SUBMARINE CABLE Co.,Ltd. |
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