CN205139082U - Portable magnetic particle flaw detector with automatically cooling function - Google Patents

Portable magnetic particle flaw detector with automatically cooling function Download PDF

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Publication number
CN205139082U
CN205139082U CN201520876371.6U CN201520876371U CN205139082U CN 205139082 U CN205139082 U CN 205139082U CN 201520876371 U CN201520876371 U CN 201520876371U CN 205139082 U CN205139082 U CN 205139082U
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China
Prior art keywords
air
fan
temperature
cooling function
air inlet
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CN201520876371.6U
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Chinese (zh)
Inventor
伏喜斌
黄学斌
张金梅
徐火力
宁文
冯利刚
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Special Equipment Inspection Institute Of Xiamen City
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Special Equipment Inspection Institute Of Xiamen City
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Abstract

The utility model provides a portable magnetic particle flaw detector with automatically cooling function, transformer bank in including quick -witted case and installing its, the air intake has been seted up to the machine case and thereby the air exit forms the hot air duct that looses, other has the setting to be in blow fan and air ejector fan among the scattered hot air duct, the cold air that air inlet is gone into to the fan of blowing blows to on the transformer bank, the hot -air of air ejector fan on with the transformer bank is taken out and is discharged from the air exit, a temperature sensor is connected to the transformer bank, temperature sensor and the control circuit who controls blow fan and air ejector fan are connected, temperature sensor sets up a temperature early warning upper limit value and temperature early warning lower limit value, when the temperature of transformer bank was higher than temperature early warning upper limit value, control circuit controlled blow fan and air ejector fan start -up, when the temperature of transformer bank was less than temperature early warning lower limit value, control circuit control was blown fan and air ejector fan and is closed.

Description

A kind of portable magnaflux with automatic cooling function
Technical field
The utility model relates to a kind of magnaflux.
Background technology
Magnetic powder inspection can detect crackle in ferrimagnet, white point, hairline, folding, loose, cold shut, pore and the defect such as be mingled with, there is very high detection sensitivity, defects detection reproducible, is widely applied at present in the nondestructive examination of ferrimagnet.Magnetic particle inspection apparatus produces magnetic field, implements to magnetize and complete the special purpose device of testing to workpiece.In magnetic particle inspection apparatus, portable multi-function magnaflux can use crossed yoke probe, electromagnetic yoke probe, water chestnut to pop one's head in, annular probe, thus meets the needs of different detection applications.
As the magnetic particle inspection apparatus with the multiple mode of magnetization; the circuit that the main frame of multi-functional magnaflux is early stage forms primarily of transformer group and switch instrument circuit, and the later stage adds the control circuits such as output current adjustable, ac magnetization power-off phase control, overload protection.And for the ease of carrying, the small volume that instrument host often designs, the temperature of main frame inside when environment temperature higher, and transformer continuous working heating, and cause narrow main frame inner poor owing to dispelling the heat, accelerate the aging of electronic devices and components, transformer etc., shorten its serviceable life, time serious, directly results in the damage of components and parts.At present, existing magnetic particle inspection apparatus, does not all take any cooling protection measure, and for the occasion that environment temperature is higher, instrument own internal components layout unreasonable, causes the situation that scaling loss occurs in equipment use process to happen occasionally.Therefore, be necessary to design a kind of magnaflux with automatic cooling function, to improve the reliability of magnetic powder inspection process.
Utility model content
Technical problem underlying to be solved in the utility model is to provide a kind of portable magnaflux with automatic cooling function, thus improves the serviceable life of equipment, ensures the reliability of testing process.
In order to solve above-mentioned technical matters, the utility model provides a kind of portable magnaflux with automatic cooling function, comprises cabinet and installs the transformer group in it;
Described cabinet offers air inlet and exhaust outlet thus forms heat dissipation wind channel; Separately have and be arranged on air blowing fan in described heat dissipation wind channel and extraction fan, the cold air that air inlet enters by described air blowing fan blows in transformer group, and the hot-air in transformer group is extracted out and discharged from exhaust outlet by described extraction fan;
Described transformer group connects a temperature sensor, and described temperature sensor is connected with the control circuit controlling air blowing fan and extraction fan; Described temperature sensor arranges a temperature pre-warning higher limit and temperature pre-warning lower limit; When the temperature of transformer group is higher than temperature pre-warning higher limit, control circuit controls air blowing fan and extraction fan starts; When the temperature of transformer group is lower than temperature pre-warning lower limit, control circuit controls air blowing fan and extraction fan cuts out.
In a preferred embodiment: described cabinet comprises shell and skeleton.
In a preferred embodiment: described shell comprises the first component and second component that are tightly connected; Described first component comprises integrated front panel, base plate and rear panel; Described second component comprises integrated left and right side plate and top board.
In a preferred embodiment: described air inlet comprises the first air inlet being arranged at described left and right side plate, and be arranged at the second air inlet of described rear panel bottom; Described exhaust outlet is arranged at the top of described rear panel.
In a preferred embodiment: described first air inlet, the second air inlet and exhaust outlet are separately installed with screen pack.
In a preferred embodiment: described extraction fan is installed on described exhaust outlet, and air intake surface is towards in cabinet; Described air blowing fan is installed on skeleton, and vertically with the first air inlet arranges, and outlet air surface is towards described transformer group.
In a preferred embodiment: the top of described transformer group is lower than the bottom of described extraction fan.
In a preferred embodiment: described front panel is provided with switch instrument, pilot lamp and connector socket; The bottom installation insurance silk of described rear panel and instrument master switch; Described top board has a groove, one end of described groove and is carried handle and is rotationally connected.
In a preferred embodiment: described control circuit is arranged on the back of described air blowing fan, relative with the air intake surface of air blowing fan.
In a preferred embodiment: described transformer group comprises transformer and heat radiator; Described transformer is arranged in heat radiator; Described heat radiator is connected with temperature sensor.
Compared to prior art, the utility model possesses following beneficial effect:
The utility model provides a kind of portable magnaflux with automatic cooling function, and the thermal conductivity utilizing heat radiator good and enough large area of dissipation, be arranged on transformer in heat radiator, effectively can strengthen the heat radiation of transformation device.And utilize extraction fan and air blowing fan, formed and enter from air inlet, through heat radiator, the convection current that the exhaust outlet to rear portion is discharged, further enhancing radiating effect.Mounting temperature sensor on a heat sink, the device that real-time monitoring temperature rise is the fastest, control fan by control circuit to start working when temperature exceedes early warning upper temperature limit, accelerate heat to distribute, and when being reduced to below early warning temperature, fan quits work, therefore said process, not only maintain instrument to work in desirable temperature range, also reduce the waste of noise that fan continuous firing brings and electric energy simultaneously, thus solve the problem of existing magnetic particle inspection apparatus main frame weak heat-dissipating, improve the serviceable life of equipment, ensure the reliability of testing process.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model preferred embodiment.
Fig. 2 is the interior layout figure of the utility model preferred embodiment.
Fig. 3 is the structure partial sectional view of heat radiator and transformer in the utility model preferred embodiment.
Embodiment
Hereafter with specific embodiment, the utility model is described further by reference to the accompanying drawings.
As shown in Figure 1, Figure 2 and Figure 3, a kind of portable magnaflux with automatic cooling function, comprises cabinet 10, fan group 20, transformer group 30, temperature sensor and control circuit 40 and switch instrument, pilot lamp and connector socket 50.
Cabinet 10 comprises shell 101 and skeleton 102.Further, described shell comprises the first component and second component that are tightly connected, makes the classification of waterproof that shell can reach certain.Described first component comprises integrated front panel 1011, base plate 1012 and rear panel 1013; Described second component comprises integrated left and right side plate 1014,1015 and top board 1016.Skeleton 102 plays the effect that strength support and parts are installed.
In the present embodiment, casing 101 and skeleton 102 select aluminium alloy manufacture; Certainly, shell 101 also can select hard plastics, under the prerequisite of proof strength, alleviates weight.
The left and right side plate 1014,1015 of shell 101 has the first air inlet 1017, and rear panel 1013 top has exhaust outlet 1018, and bottom has the second air inlet 1019.
Described first air inlet 1017, second air inlet 1019 and exhaust outlet 1018 are separately installed with screen pack, prevent dust simultaneously, serve certain waterproof action.
Front panel 1011 installs switch instrument, pilot lamp and connector socket 50, rear panel 1013 bottom installation insurance silk and instrument master switch, top board 1016 is arranged a groove, one end of groove arranges a rotating shaft and is rotationally connected in carrying handle 10110, therefore, carry handle 10110 can be placed in the groove of top board, can pull up during use, can be placed in groove after placement.
Fan group 20 comprises the extraction fan 201 being arranged on exhaust outlet 1018 position, cabinet 10 interior back panel 1013 top, and air intake surface is towards in cabinet 10, and be arranged on skeleton 102, and vertically with the first air inlet 1017 to arrange, and outlet air surface is towards the air blowing fan 202 of described transformer group 30.
Transformer group 30 comprises transformer 301 and heat radiator 302, and transformer 301 is arranged in heat radiator 302, is positioned at cabinet 10 Internal back end.Because transformer 301 temperature rise in whole instrument is fast the highest, therefore mounting temperature sensor 401 on heat radiator 302, in real time the rising situation of its temperature of monitoring.Transformer group 301 overhead height lower than the bottom of extraction fan 201, thus ensures that top is unobstructed, can be discharged to cabinet outside fast after hot-air rises to this place by extraction fan 201.Control circuit 402 is arranged on cabinet front portion, and near front panel 1011 position, vertical base plate 1012 is arranged on skeleton 102, and is arranged on the back of air blowing fan 202, relative with its air intake surface.In addition, in cabinet 10, between device, wiring should have arranging along skeleton 102 of rule.
Press instrument switch, instrument power source pilot lamp is bright.Press pre exciting switch, start to magnetize workpiece.When the temperature that temperature sensor 401 detects does not reach early warning upper temperature limit, fan group 20 does not operate, and now instrument leans on the first air inlet 1017, second air inlet 1019 of self and exhaust outlet 1018 to dispel the heat.When temperature exceedes early warning upper temperature limit, extraction fan 201 and air blowing fan 202 are started working.The air entered from the first air inlet 1017 is constantly blowed to heat radiator 302 by air blowing fan 202.Because cold air constantly enters from the first air inlet 1017 of both sides, and control circuit 402 is relative with the air intake surface of air blowing fan 202, therefore control circuit 402 is also cooled, thus improves the serviceable life of components and parts.Air blowing fan 202 is dried to the heat radiator 302 of parcel transformer, takes away the hot-air around heat radiator 302, due to the heat-conducting effect that heat radiator 302 is good, therefore, it is possible to reduce the own temperature of transformer 301 fast.The hot-air on heat radiator 302 top is discharged by extraction fan 201 simultaneously, under the draft effect of extraction fan 201, second air inlet 1019 of rear panel 1013 bottom also constantly enters cold air, thus the temperature of transformer is constantly declined, when being reduced to early warning lowest temperature, control circuit 402 sends instruction fan group 20 and quits work.Temperature province between early warning upper temperature limit and lower limit can be used as the buffer zone that fan group 20 starts, thus avoids the voltge surge that fan group 20 brings at single temperature frequent starting.By above-mentioned process, not only maintain instrument and work in desirable temperature range, also reduce the waste of noise that fan continuous firing brings and electric energy simultaneously.
The above; be only the utility model preferably embodiment; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claim.

Claims (10)

1. there is a portable magnaflux for automatic cooling function, it is characterized in that: comprise cabinet and the transformer group in it is installed;
Described cabinet offers air inlet and exhaust outlet thus forms heat dissipation wind channel; Separately have and be arranged on air blowing fan in described heat dissipation wind channel and extraction fan, the cold air that air inlet enters by described air blowing fan blows in transformer group, and the hot-air in transformer group is extracted out and discharged from exhaust outlet by described extraction fan;
Described transformer group connects a temperature sensor, and described temperature sensor is connected with the control circuit controlling air blowing fan and extraction fan; Described temperature sensor arranges a temperature pre-warning higher limit and temperature pre-warning lower limit; When the temperature of transformer group is higher than temperature pre-warning higher limit, control circuit controls air blowing fan and extraction fan starts; When the temperature of transformer group is lower than temperature pre-warning lower limit, control circuit controls air blowing fan and extraction fan cuts out.
2. a kind of portable magnaflux with automatic cooling function according to claim 1, is characterized in that: described cabinet comprises shell and skeleton.
3. a kind of portable magnaflux with automatic cooling function according to claim 2, is characterized in that: described shell comprises the first component and second component that are tightly connected; Described first component comprises integrated front panel, base plate and rear panel; Described second component comprises integrated left and right side plate and top board.
4. a kind of portable magnaflux with automatic cooling function according to claim 3, is characterized in that: described air inlet comprises the first air inlet being arranged at described left and right side plate, and is arranged at the second air inlet of described rear panel bottom; Described exhaust outlet is arranged at the top of described rear panel.
5. a kind of portable magnaflux with automatic cooling function according to claim 4, is characterized in that: described first air inlet, the second air inlet and exhaust outlet are separately installed with screen pack.
6. a kind of portable magnaflux with automatic cooling function according to claim 4, it is characterized in that: described extraction fan is installed on described exhaust outlet, and air intake surface is towards in cabinet; Described air blowing fan is installed on skeleton, and vertically with the first air inlet arranges, and outlet air surface is towards described transformer group.
7. a kind of portable magnaflux with automatic cooling function according to claim 6, is characterized in that: the top of described transformer group is lower than the bottom of described extraction fan.
8. a kind of portable magnaflux with automatic cooling function according to claim 3, is characterized in that: described front panel is provided with switch instrument, pilot lamp and connector socket; The bottom installation insurance silk of described rear panel and instrument master switch; Described top board has a groove, one end of described groove and is carried handle and is rotationally connected.
9. a kind of portable magnaflux with automatic cooling function according to claim 6, is characterized in that: described control circuit is arranged on the back of described air blowing fan, relative with the air intake surface of air blowing fan.
10. a kind of portable magnaflux with automatic cooling function according to any one of claim 1-9, is characterized in that: described transformer group comprises transformer and heat radiator; Described transformer is arranged in heat radiator; Described heat radiator is connected with temperature sensor.
CN201520876371.6U 2015-11-05 2015-11-05 Portable magnetic particle flaw detector with automatically cooling function Active CN205139082U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520876371.6U CN205139082U (en) 2015-11-05 2015-11-05 Portable magnetic particle flaw detector with automatically cooling function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520876371.6U CN205139082U (en) 2015-11-05 2015-11-05 Portable magnetic particle flaw detector with automatically cooling function

Publications (1)

Publication Number Publication Date
CN205139082U true CN205139082U (en) 2016-04-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109738510A (en) * 2019-01-22 2019-05-10 射阳县智能探伤设备有限公司 A kind of magnaflux of the sustainable steady operation convenient for charging
CN110018232A (en) * 2019-04-26 2019-07-16 射阳县智能探伤设备有限公司 A kind of wireless integrated magnaflux

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109738510A (en) * 2019-01-22 2019-05-10 射阳县智能探伤设备有限公司 A kind of magnaflux of the sustainable steady operation convenient for charging
CN110018232A (en) * 2019-04-26 2019-07-16 射阳县智能探伤设备有限公司 A kind of wireless integrated magnaflux

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