CN205133996U - Hot -blast setting device of energy -saving pile fabric - Google Patents

Hot -blast setting device of energy -saving pile fabric Download PDF

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Publication number
CN205133996U
CN205133996U CN201520839238.3U CN201520839238U CN205133996U CN 205133996 U CN205133996 U CN 205133996U CN 201520839238 U CN201520839238 U CN 201520839238U CN 205133996 U CN205133996 U CN 205133996U
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China
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air knife
air
hot
fixed
hot bellows
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CN201520839238.3U
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Chinese (zh)
Inventor
徐均涛
蒋建良
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Changshu City Qunying Knitting Manufacturing Co Ltd
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Changshu City Qunying Knitting Manufacturing Co Ltd
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Abstract

The utility model provides a hot -blast setting device of energy -saving pile fabric, belongs to needle fabric aftertreatment machinery technical field. Including the frame that has left and right wallboard and still be furnished with left and right transmission case, a design home roll section of thick bamboo, the supporting is between left and right wallboard, the pile fabric channels into the mechanism, and the supporting is between left and right wallboard, the mechanism is derived to the pile fabric, and the supporting is between left and right wallboard, power transmission mechanism establishes in right transmission case and derives the mechanism with a design home roll section of thick bamboo, the leading -in mechanism of pile fabric and pile fabric and be connected, hot -blast shaping mechanism establishes between left and right wallboard, hot -blast emergence mechanism, establish between left and right wallboard and with hot -blast shaping mechanism tube coupling, characteristics: still retrieve including a hot -air and recycle the mechanism, this hot -air retrieve recycle the mechanism accompany in the state of hot -blast emergence mechanism set up down between left and right wallboard and with hot -blast emergence mechanism tube coupling. Embody good energy -conserving effect and avoid the operation environment to suffer the influence because of the hot -air disperse.

Description

Energy-saving fuzz fabric hot-air shaping equipment
Technical field
The utility model belongs to pin textiles Final finishing field of mechanical technique, is specifically related to a kind of energy-saving fuzz fabric hot-air shaping equipment.
Background technology
In the finishing process that prior art is produced at fuzz fabric, combing machine for fur, natural lustre finishing machine, gassing frame or other similar equipment are mainly used to the mode that the lint of fabric face is shaped, but facts have proved that the lint of the fabric after by the said equipment process often shows the phenomenon to side lodging, industry is referred to as hair down or suitable hair.Hair down (along the hair) phenomenon that lint is toppled over towards a direction and shown can have a strong impact on feel and the sight effect of fabric, because lint makes feel harder to a lateral deviation, thus cause the product specification of fuzz fabric to promote, advantage in the competition in market is difficult to show especially, and especially lint lodging also can affect the warmth retention property of fabric and gas permeability etc.
Chinese utility model patent Authorization Notice No. CN2450239Y recommends the shaping modular system of a kind of lint hair side, steam jet is fixed on brush place and is fixedly connected with shaped device high-temperature steam room by this equipment, this technical scheme is comparatively suitable for shaping to the lint flower pattern of fuzz fabric, to prevent random hair, make flower pattern clear, well arranged and there is innervation, thus specific aim is stronger, be difficult to the sizing of the fuzz fabric without design be converted to routine, because this device is except complex structure, sizing mode shows as contact sizing (capable see Instructions Page 2 1-7), contact sizing very easily makes lint generation topple over phenomenon.
The device of the improvement COAT PRINTING knitted cloth feel that Chinese invention patent Authorization Notice No. CN1138031C provides is in fact a kind of setting machine preventing knitted cloth from shrinking, by feeding unit, heat setting device and folding coiling device are formed, its operation principle is: by feeding unit, COAT PRINTING cloth is introduced heat setting device after deflector roll is led and shrinkproof liquid bath dips shrinkproof liquid, knitted cloth goes out after heat setting device by folding coiling device clot (description the 4th page of countdown line 3-5 page of the 13rd row), visible, patent formula make knitted cloth soft by means of shrinkproof liquid again by shaping equipment to dipping shrinkproof liquid after sizing and obtain, more particularly, solve the problem avoiding knitted cloth to shrink, do not relate to the technology enlightenment how preventing lint from collapsing to side.
" fuzz fabric hot-air setting machine " that invention patent mandate notification number CN101654853B introduces eliminates the deficiency of aforementioned CN2450239Y and CN1138031C, can effectively avoid lint to collapse and use and make fuzz fabric show excellent flexibility, sight property, warmth retention property and gas permeability.
But, still there is following shortcoming in above-mentioned CN101654853B: one, known by the reading of the 5th page the 3rd section to the 6th page the 1st section, the description text to this patent, because the air be incorporated in hot blast generating mechanism (patent claims heat blower) is extraneous normal temperature air, extraneous normal humid air is heated by the electric heater be located in the hot blast generation cavity of hot blast generating mechanism (patent claims electric heating tube), cause air heat injection equipment through the hot blast fairlead between hot blast generating mechanism and air heat injection equipment (i.e. hot blast shaping mechanism) and drawn by this air heat injection equipment again, namely the hair side of fuzz fabric is sprayed to.So waste in vain because failing to recycle from the high-temperature hot air of air heat injection equipment ejection on the one hand, hot blast generating mechanism is because being heated to the temperature of the technological requirement met fuzz fabric hot-air sizing by normal temperature air on the other hand, thus cause heating power consumption large, be namely unfavorable for economize energy; Its two, because the air themperature sprayed from air heat injection equipment is higher and fail effective recycling, thus causes the environment temperature of Work places high, namely affect operating environment.
For above-mentioned prior art, be necessary to be improved, the applicant has done useful design for this reason, defines technical scheme described below, and carried out simulated test in the plant area of the applicant taking under secrecy provision, result proves practicable.
Summary of the invention
Task of the present utility model is to provide a kind of and contributes to the high-temperature hot air sprayed by hot air shaping mechanism effectively to reclaim while to fuzz fabric sizing and supply the heating of hot blast generating mechanism and use and embody desirable energy-saving effect and the energy-saving fuzz fabric hot-air shaping equipment significantly improving operating environment.
Task of the present utility model has been come like this, a kind of energy-saving fuzz fabric hot-air shaping equipment, comprise the frame that there is left and right wallboard and be furnished with Left Drive case and right transmission case, left and right wallboard forms aspectant position relationship each other, Left Drive case is positioned at the side of left wallboard back to right wallboard, and right transmission case is positioned at the side of right wallboard back to left wallboard; One sizing master roller, this sizing master roller is bearing between described left and right wallboard with the horizontally-arranged state of level rotationally; For the fuzz fabric awaiting shaping being directed into a fuzz fabric introducing mechanism of described sizing master roller sizing, this fuzz fabric introducing mechanism is bearing between described left and right wallboard in the position of the front side of the length direction corresponding to described sizing master roller; For the fuzz fabric export agency will derived by the fuzz fabric after described sizing master roller sizing, this fuzz fabric export agency is bearing between described left and right wallboard in the position of the rear side of the length direction corresponding to sizing master roller rotationally; One power drive mechanism, this power drive mechanism to be arranged in described right transmission case and to be in transmission connection with described sizing master roller, fuzz fabric introducing mechanism and fuzz fabric export agency; One hot air shaping mechanism, this hot air shaping mechanism corresponds to the forward upper of length direction of described sizing master roller at the same time, the position at upper back and top is arranged between described left and right wallboard; One hot blast generating mechanism, this hot blast generating mechanism to be arranged between described left and right wallboard and to be connected with hot air shaping mechanism pipeline corresponding to the position above described hot air shaping mechanism; Be characterised in that and also include a hot-air recycling mechanism, this hot-air recycling mechanism to be arranged between described left and right wallboard and to be connected with hot blast generating mechanism pipeline under the state with described hot blast generating mechanism.
In a specific embodiment of the present utility model, on the top of described frame and correspond to a described left side, position between right wallboard is fixed with a frame top board, hot bellows after hot bellows and before described hot blast generating mechanism comprises one, front hot bellows and described frame top board are fixed towards the front of the side of described hot air shaping mechanism, and correspond to left, between right wallboard, the left end end face of front hot bellows is extended with one communicate with hot bellows chamber before front hot bellows before the left interface of hot bellows, the left interface of this front hot bellows is connected with described hot air shaping mechanism by the left discharge pipe of front hot bellows, the right-hand member end face of front hot bellows is extended with one communicate with hot bellows chamber before front hot bellows before the right interface of hot bellows, the right interface of this front hot bellows is connected with hot air shaping mechanism by the right discharge pipe of front hot bellows, at the top of front hot bellows and before being positioned at the middle position of the length direction of hot bellows be extended with one communicate with front hot bellows chamber equally before hot bellows hot blast intake, this front hot bellows hot blast intake is leant out frame top board and is connected with described hot-air recycling mechanism by front hot bellows hot blast intake tube connector, hot bellows air heater before being provided with in described front hot bellows chamber, rear hot bellows and described frame top board are fixed towards the rear of the side of described hot air shaping mechanism, and it is same corresponding to left, between right wallboard, the left end end face of rear hot bellows is extended with the rear left interface of hot bellows first and a rear left interface of hot bellows second that communicate with the rear hot bellows chamber of rear hot bellows, the left interface of this rear hot bellows first is connected with described hot air shaping mechanism by the left discharge pipe of rear hot bellows first, then the left interface of hot bellows second is connected with hot air shaping mechanism by the left discharge pipe of rear hot bellows second, the right-hand member end face of rear hot bellows is extended with the rear right interface of hot bellows first and a rear right interface of hot bellows second that communicate with the rear hot bellows chamber of rear hot bellows, the right interface of this rear hot bellows first is connected with hot air shaping mechanism by the right discharge pipe of rear hot bellows first, then the right interface of hot bellows second is connected with hot air shaping mechanism by the right discharge pipe of rear hot bellows second, a same rear hot bellows hot blast intake communicated with rear hot bellows chamber is extended with at the top of rear hot bellows and in the middle position of the length direction corresponding to rear hot bellows, this rear hot bellows hot blast intake is leant out frame top board and is connected with described hot-air recycling mechanism by rear hot bellows hot blast inlet tube, rear hot bellows air heater is provided with in the rear in hot bellows chamber, shape and the size of described left and right transmission case are identical.
In another specific embodiment of the present utility model, described hot air shaping mechanism comprises front air knife, middle air knife and rear air knife, front air knife is corresponding with the forward upper of the length direction of described sizing master roller, middle air knife is corresponding with the top of the length direction of sizing master roller, rear air knife is corresponding with the upper back of the length direction of sizing master roller, and the left end end of front air knife, middle air knife and rear air knife is insinuated in described Left Drive case by way of described left wallboard, and right-hand member end is insinuated in described right transmission case by way of described right wallboard; In described Left Drive case and corresponding respectively to the position of left end end of described front air knife, the position of left end end of the position of the left end end of middle air knife and rear air knife is respectively provided with the left guiding mechanism of an air knife, and the left end end of the left end end of front air knife, the left end end of middle air knife and rear air knife connects with the left guiding mechanism of corresponding air knife respectively; In described right transmission case and corresponding respectively to the position of right-hand member end of described front air knife, the position of right-hand member end of the position of the right-hand member end of middle air knife and rear air knife is respectively provided with the right guiding mechanism of an air knife, and the right-hand member end of the right-hand member end of front air knife, the right-hand member end of middle air knife and rear air knife connects with the right guiding mechanism of corresponding air knife respectively; The left discharge pipe of described front hot bellows and the right discharge pipe of front hot bellows are all connected with described front air knife, the left discharge pipe of described rear hot bellows first and the rear right discharge pipe of hot bellows first are all connected with described middle air knife, and the left discharge pipe of described rear hot bellows second and the rear right discharge pipe of hot bellows second are all connected with described rear air knife; described hot-air recycling mechanism comprises hot-air collection box, first motor, first blower fan, second motor and the second blower fan, hot-air collection box correspond to described before, position between rear hot bellows and described frame top board are fixed towards the side of described hot air shaping mechanism, the bottom of the length direction of this hot-air collection box is formed uncovered, and correspond to uncovered position be provided with one for stopping that fine animal fibre foreign material enter the air filter screen in the hot-air collection box chamber of hot-air collection box, be extended with at the top of hot-air collection box communicate with hot-air collection box chamber and lean out the left air outlet of a collection box and the right air outlet of a collection box of frame top board, the left air outlet of collection box is positioned at the left end of hot-air collection box and corresponding with the first described blower fan, and the right air outlet of collection box is positioned at the right-hand member of hot-air collection box and corresponding with the second described blower fan, first motor matches with the first blower fan and is fixed on the side of described frame top board back to described hot air shaping mechanism by this first motor together with the first blower fan, first air inlet of the first blower fan is connected with the left air outlet of described collection box by the first air inlet connecting line, described front hot bellows hot blast intake tube connector is connected with the first fan outlet of the first blower fan, second motor matches with the second blower fan and is fixed on the side of frame top board back to hot air shaping mechanism by this second motor together with the second blower fan, second air inlet of the second blower fan is connected with the right air outlet of described collection box by the second air inlet connecting line, described rear hot bellows hot blast inlet tube is connected with the second fan outlet of the second blower fan.
In another specific embodiment of the present utility model, described sizing master roller has sizing master roller axle, the left end of this sizing master roller axle is bearing on the left wallboard of described frame rotationally by sizing master roller shaft support bearing seat, and the right-hand member of master roller axle of shaping is bearing in frame equally rotationally right wallboard by sizing master roller shaft support bearing seat is insinuated in described right transmission case, position corresponding to the front side of the length direction of described sizing master roller is bearing in a described left side, described fuzz fabric introducing mechanism between right wallboard comprises guide-in roller, expander, fabric guide roll and cloth pressing roller, the left end of guide-in roller is bearing in the bottom of described left wallboard rotationally by guide-in roller shaft support bearing seat, and the right-hand member of guide-in roller is bearing in the bottom of described right wallboard equally rotationally by guide-in roller shaft support bearing seat, expander corresponds to the back upper place of guide-in roller, and this expander left end is bearing on left wallboard by expander shaft support bearing seat rotationally, and the right-hand member of expander is bearing on right wallboard by expander shaft support bearing seat equally rotationally, and be insinuated in described right transmission case, fabric guide roll corresponds to the back upper place of expander, and the left end of this fabric guide roll is bearing on left wallboard by fabric guide roll shaft support bearing seat rotationally, and the right-hand member of fabric guide roll is bearing on right wallboard by fabric guide roll shaft support bearing seat equally rotationally, cloth pressing roller corresponds to the back upper place of fabric guide roll, and the left spindle nose of the cloth pressing roller of this cloth pressing roller is bearing on left wallboard with adjusting up and down by cloth pressing roller guiding mechanism, and the right spindle nose of the cloth pressing roller of cloth pressing roller is bearing on right wallboard with adjusting up and down by cloth pressing roller guiding mechanism equally, position corresponding to the rear side of the length direction of described sizing master roller is bearing in a described left side rotationally, described fuzz fabric export agency between right wallboard comprises outlet roller and derives transition roller, outlet roller has derivation roll shaft, the left end of this derivation roll shaft and right-hand member are bearing in a left side rotationally respectively by outlet roller shaft support bearing seat, between right wallboard, derive transition roller and there is derivation transition roll shaft, the left end of this derivation transition roll shaft and right-hand member are bearing in a left side rotationally respectively by derivation transition roll shaft supporting shaft holder, between right wallboard, and the right-hand member of deriving transition roll shaft probes in described right transmission case, the right-hand member of described power drive mechanism and described sizing master roller axle, the right-hand member of expander and the right-hand member of derivation transition roll shaft are in transmission connection.
In another specific embodiment of the present utility model, the left guiding mechanism of air knife described in corresponding with the left end end of described front air knife comprises the left adjustment rack of air knife, servomotor, gear reduction box, worm gear reducer, air knife lift adjustment motor, shaft coupling, screw mandrel and guide rod, the left adjustment rack of air knife is fixed in described Left Drive case, and a upper lateral part of the short transverse of the left adjustment rack of this air knife is provided with a upper limit signal picker, and bottom and be provided with limit signal collector corresponding to the position of upper limit signal picker, servomotor coordinates with gear reduction box transmission in the position of bottom corresponding to gear reduction box and fixes with gear reduction box, and gear reduction box coordinates with worm gear reducer transmission in the position of the bottom corresponding to worm gear reducer, worm gear reducer is fixed back to the side of the left adjustment rack of air knife together with gear reduction box and worm gear reducer holder, and be fixed with a guide rod slip guide block at worm gear reducer holder towards the side of left adjustment rack and corresponding to the position of guide rod and be fixed with a screw mandrel attaching nut in the position corresponding to screw mandrel, the middle part of the short transverse of guide rod slip guide block and guide rod is slidably matched, the middle part threaded engagement of the short transverse of screw mandrel attaching nut and screw mandrel, in the side of worm gear reducer and correspond to described on, position between lower limit signal picker is fixed with a signal picker contact, and the worm gear reducer axle of worm gear reducer is connected with the left end end of described front air knife, air knife lift adjustment motor is the motor with rotating function, and be fixed in air knife lift adjustment motor fixing seat, and this air knife lift adjustment motor fixing seat is fixed with the left adjustment rack entablature of soar state in the top of the left adjustment rack of air knife and the left adjustment rack of air knife, the air knife lift adjustment motor shaft of air knife lift adjustment motor is connected with the upper end of shaft coupling, and the lower end of shaft coupling is connected with the upper end of screw mandrel and the upper end of this screw mandrel is bearing on the left adjustment rack entablature of the left adjustment rack of air knife rotationally, and the lower end of screw mandrel is bearing on the left adjustment rack sill of the left adjustment rack of air knife rotationally, upper end and the left adjustment rack entablature of guide rod are fixed, and the lower end of guide rod and left adjustment rack sill are fixed, and this guide rod and described screw mandrel are longitudinally parallel, worm gear reducer axle corresponding to the worm gear reducer of each left guiding mechanism of air knife of the left end end of described middle air knife and the left end end of rear air knife is connected with the left end end of middle air knife and the left end end of rear air knife respectively, the air knife right guiding mechanism corresponding with the right-hand member end of described front air knife comprises the right adjustment rack of air knife, air knife lift adjustment motor, shaft coupling, leading screw, sliding guide and air knife bearing block, it is interior and corresponding with the left adjustment rack of described air knife that the right adjustment rack of air knife is fixed on described right transmission case, air knife lift adjustment motor is the motor with rotating function, and be fixed in air knife lift adjustment motor fixing seat, and this air knife lift adjustment motor fixing seat is fixed on the right adjustment rack entablature of the right adjustment rack of air knife with the state of soaring in the top of the right adjustment rack of air knife, the air knife lifting motor axle of air knife lifting motor is connected with the upper end of shaft coupling, and the lower end of shaft coupling is connected with the upper end of leading screw and the upper end of this leading screw is bearing on right adjustment rack entablature rotationally, and the lower end of leading screw is bearing on the right adjustment rack sill of the right adjustment rack of air knife rotationally, upper end and the right adjustment rack entablature of sliding guide are fixed, and the lower end of sliding guide and right adjustment rack sill are fixed, and this sliding guide and leading screw are longitudinally parallel, the middle part of the length direction of air knife bearing block is provided with a bearing, be provided with an air knife on the bearing and connect spindle nose, be fixed with a leading screw attaching nut at air knife bearing block towards the side of the right adjustment rack of air knife and corresponding to the position of leading screw and be fixed with a leader casing in the position corresponding to sliding guide, leading screw attaching nut coordinates with threads of lead screw, leader casing and sliding guide are slidably matched, described air knife connects spindle nose and is connected with the right-hand member end of described front air knife, connect spindle nose corresponding to the air knife on the bearing of the air knife bearing block of each right guiding mechanism of air knife of the right-hand member end of described middle air knife and the right-hand member end of rear air knife to be connected with the right-hand member end of middle air knife and the right-hand member end of rear air knife respectively.
Also have in a specific embodiment of the present utility model, described power drive mechanism comprises expander motor, expander motor sprocket, expander driving chain, expander sprocket wheel, sizing master roller drive motors, drive motors duplex chain wheel, sizing master roller sprocket wheel, derive transition roll shaft duplex chain wheel, sizing master roller driving chain and derivation transition roller driving chain, expander motor is fixed on expander motor cabinet, and expander motor cabinet is fixed on the bottom of described right transmission case, expander motor sprocket is fixed on the expander motor shaft of expander motor, one end of expander driving chain is nested with on expander sprocket wheel, the other end is nested with on expander motor sprocket, the right-hand member of expander sprocket wheel and described expander is fixed, sizing master roller drive motors is fixed on drive motors seat, and this drive motors seat is fixed on the bottom of right transmission case, drive motors duplex chain wheel is fixed on the drive motors axle of sizing master roller drive motors, sizing master roller sprocket wheel is fixed on the right-hand member of described sizing master roller axle, derive the right-hand member that transition roll shaft duplex chain wheel is fixed on described derivation transition roll shaft, one end of sizing master roller driving chain is nested with on sizing master roller sprocket wheel, the other end is nested with on one of them sprocket wheel of drive motors duplex chain wheel, the one end of deriving transition roller driving chain is nested with on one of them sprocket wheel of deriving transition roll shaft duplex chain wheel, and the other end is nested with on another sprocket wheel of drive motors duplex chain wheel, wherein: the one end being equipped with a driving-chain on another sprocket wheel of deriving transition roll shaft duplex chain wheel, and the other end of this driving-chain is in transmission connection with the doffing mechanism of the backside top being arranged on described frame after through the driving-chain resigning hole be opened on the top board of right transmission case.
More of the present utility model and in a specific embodiment, the structure being positioned at the described cloth pressing roller guiding mechanism on described right wallboard is identical with the structure of the cloth pressing roller guiding mechanism be positioned on described left wallboard, this cloth pressing roller guiding mechanism be positioned on left wallboard comprises an acting cylinder fixed head, one acting cylinder, pair of guide rails and a spindle nose seat, acting cylinder fixed head is fixed on the side of left wallboard towards right wallboard with heeling condition, acting cylinder is fixed on the lower end of acting cylinder fixed head, pair of guide rails is fixed on the upper end of acting cylinder fixed head with parallel state, spindle nose seat to be positioned between pair of guide rails and to be slidably matched with pair of guide rails, this spindle nose seat is connected with the acting cylinder post of acting cylinder, the left spindle nose of cloth pressing roller of described cloth pressing roller and spindle nose seat are fixed.
In an of the present utility model and then specific embodiment, described left wallboard respectively offers an air knife left axle sleeve adjustment tank in the position of the left end end corresponding respectively to described front air knife, middle air knife and rear air knife, and the position of the right-hand member end of air knife, middle air knife and rear air knife respectively offers an air knife right axle sleeve adjustment tank on described right wallboard and before corresponding respectively to, before described air knife left end end face on be fixed with one before air knife first member plate, air knife first member plate axle sleeve before the left side of this front air knife first member plate is fixed with one with level, air knife right end plate before the right-hand member end face of front air knife is fixed with one, air knife right end plate axle sleeve before the right side of this front air knife right end plate is fixed with one with level, the left air inlet of air knife before the left end rear lateral portion of front air knife is fixed with one, and before the rear lateral portion of right-hand member is fixed with one the right air inlet of air knife, front air knife is left, right air inlet all communicates with front air knife chamber, the worm gear reducer axle of the worm gear reducer of the described air knife left guiding mechanism corresponding with front air knife first member plate axle sleeve is fixed by screw in air knife first member plate axle sleeve before the position corresponding to air knife left axle sleeve adjustment tank is inserted, the air knife of the bearing on the air knife bearing block of the right guiding mechanism of described air knife corresponding with front air knife right end plate axle sleeve connects spindle nose to be fixed by screw in air knife right end plate axle sleeve before the position corresponding to air knife right axle sleeve adjustment tank is inserted, the left discharge pipe of described front hot bellows is connected with the left air inlet of described front air knife, and the right discharge pipe of described front hot bellows is connected with the right air inlet of front air knife, the bottom of the length direction of front air knife is configured to front air knife air outlet, the shape of cross section of this front air knife air outlet is inverted splayed, in described air knife left end end face on be fixed with air knife first member plate in, in this, the left side of air knife first member plate is fixed with air knife first member plate axle sleeve in level, the right-hand member end face of middle air knife is fixed with air knife right end plate in, in this, the right side of air knife right end plate is fixed with air knife right end plate axle sleeve in level, the left air inlet of air knife in is fixed with in the left end rear lateral portion of middle air knife, and be fixed with the right air inlet of air knife in the rear lateral portion of right-hand member, middle air knife is left, right air inlet all communicates with middle air knife chamber, the worm gear reducer axle of the worm gear reducer of the described air knife left guiding mechanism corresponding with middle air knife first member plate axle sleeve is fixed by screw in air knife first member plate axle sleeve in the position corresponding to air knife left axle sleeve adjustment tank is inserted, the air knife of the bearing on the air knife bearing block of the right guiding mechanism of described air knife corresponding with middle air knife right end plate axle sleeve connects spindle nose to be fixed by screw in air knife right end plate axle sleeve in the position corresponding to air knife right axle sleeve adjustment tank is inserted, the left discharge pipe of described rear hot bellows first is connected with the left air inlet of described middle air knife, and the right discharge pipe of described rear hot bellows first is connected with the right air inlet of middle air knife, the bottom of the length direction of middle air knife is configured to middle air knife air outlet, in this, the shape of cross section of air knife air outlet is inverted splayed, air knife first member plate after the left end end face of described rear air knife is fixed with one, air knife first member plate axle sleeve after being fixed with one in the left side of this rear air knife first member plate with level, air knife right end plate after the right-hand member end face of rear air knife is fixed with one, air knife right end plate axle sleeve after being fixed with one on the right side of this rear air knife right end plate with level, the left air inlet of air knife after the left end rear lateral portion of rear air knife is fixed with one, and be fixed with a rear right air inlet of air knife in the rear lateral portion of right-hand member, rear air knife is left, right air inlet all communicates with rear air knife chamber, the worm gear reducer axle of the worm gear reducer of the described air knife left guiding mechanism corresponding with rear air knife first member plate axle sleeve inserts in the position corresponding to air knife left axle sleeve adjustment tank to be fixed by screw in air knife first member plate axle sleeve afterwards, the air knife of the bearing on the air knife bearing block of the right guiding mechanism of described air knife corresponding with rear air knife right end plate axle sleeve is connected spindle nose and to insert in the position corresponding to air knife right axle sleeve adjustment tank and fixed by screw in air knife right end plate axle sleeve afterwards, the left discharge pipe of described rear hot bellows second is connected with the left air inlet of described rear air knife, and the right discharge pipe of described rear hot bellows second is connected with the right air inlet of rear air knife, the bottom of the length direction of rear air knife is configured to rear air knife air outlet, the shape of cross section of this rear air knife air outlet is inverted splayed.
Of the present utility model again more and in a specific embodiment, the roll surface of the left end of described expander is configured with left open-width screw thread, and on the roll surface of right-hand member, be configured with right open-width screw thread, with the middle position of the length direction of expander for boundary, left open-width screw thread is left hand thread, and right open-width screw thread is right-handed thread.
In an again of the present utility model and then specific embodiment, described upper limit signal picker and lower limit signal picker are travel switch, microswitch, position proximity switch, tongue tube or hall sensing element.
The technical scheme that the utility model provides is owing to having set up hot-air recycling mechanism, the high-temperature hot air that thus hot air shaping mechanism can be sprayed also in the process of the hair side sizing to the fuzz fabric by way of sizing master roller upwards ascension reclaims and flows to the heating of hot blast generating mechanism, thus is embodied good energy-saving effect and avoid operating environment to be affected because of hot-air disperse.
Accompanying drawing explanation
Fig. 1 is example structure figure of the present utility model.
Fig. 2 is the detailed structure view of the hot air shaping mechanism shown in Fig. 1.
Fig. 3 is the detailed structure view of the left guiding mechanism of the air knife shown in Fig. 1 and Fig. 2.
Fig. 4 is application examples schematic diagram of the present utility model.
Detailed description of the invention
In order to enable the auditor of Patent Office especially the public clearly understand technical spirit of the present utility model and beneficial effect, applicant will elaborate below by way of example, but not all the restriction to the utility model scheme to the description of embodiment, any according to being only pro forma but not substantial equivalent transformation and all should being considered as the technical solution of the utility model category done by the utility model design.
Everyly in the following description relate to upper and lower, left and right, the concept of directionality (or claim directionality) of front and rear is all for the location status residing for the figure be described, object is to facilitate public understanding, thus can not be understood as being particularly limited to the technical scheme that the utility model provides.
Refer to Fig. 1, give the frame 1 that there is left and right wallboard 11,12 and be furnished with Left Drive case 13 and right transmission case 14, left and right wallboard 11,12 forms aspectant position relationship each other, Left Drive case 13 is positioned at namely left wallboard 11 is positioned at left wallboard 11 left side back to the side of right wallboard 12, and right transmission case 14 is positioned at the side of right wallboard 12 back to left wallboard 11, be namely positioned at the right side of right wallboard 12.Left and right transmission case 13,14 is respectively furnished with transmission chamber door, illustrate only the right transmission chamber door 142 on right transmission case 14 in FIG.In order to fully demonstrate the globality of frame 1, that is in order to strengthen the steadiness of left and right wallboard 11,12, brace summer 16a on one is respectively provided with in the front side of frame 1 and upper back, and brace summer 16b is respectively provided with in the front side of frame 1 and back lower, the left end of upper brace summer 16a and lower support beam 16b and left wallboard 11 are fixed towards the side of right wallboard 12 and (both can be welded and fixed, also can with securing member as screw is fixed), and right-hand member and right wallboard 12 are fixed towards the side of left wallboard 11; Give a sizing master roller 2, this sizing master roller 2 is bearing between left and right wallboard 11,12 with the horizontally-arranged state of level rotationally; Give for the fuzz fabric 10(Fig. 4 awaiting shaping is shown) direct into the fuzz fabric introducing mechanism 3 that sizing master roller 2 shapes, this fuzz fabric introducing mechanism 3 is bearing between left and right wallboard 11,12 in the position of front side of the length direction corresponding to sizing master roller 2; Give one for by the fuzz fabric 40 fuzz fabric export agency 4 of deriving after being shaped by sizing master roller 2, this fuzz fabric export agency 4 is bearing between left and right wallboard 11,12 in the position of rear side of the length direction corresponding to sizing master roller 2 rotationally; Give a power drive mechanism 5, this power drive mechanism 5 to be arranged in aforementioned right transmission case 14 and to be in transmission connection with aforesaid sizing master roller 2, fuzz fabric introducing mechanism 3 and fuzz fabric export agency 4; Give a hot air shaping mechanism 6(and also can claim high temperature air shaping mechanism, as follows), this hot air shaping mechanism 6 corresponds to the forward upper of length direction of sizing master roller 2 at the same time, the position at upper back and top is arranged between aforementioned left and right wallboard 11,12; Give a hot blast generating mechanism 7, this hot blast generating mechanism 7 to be arranged between left and right wallboard 11,12 and to be connected with hot air shaping mechanism 6 pipeline corresponding to the position above hot air shaping mechanism 6.
Technical essential as the technical scheme that the utility model provides: also include a hot-air recycling mechanism 8 in the structural system of aforementioned energy-saving fuzz fabric hot-air shaping equipment, this hot-air recycling mechanism 8 is arranged on an aforementioned left side under the state with aforementioned hot blast generating mechanism 7, right wallboard 11, to be connected with hot blast generating mechanism 7 pipeline between 12, the utility model is made to embody energy-saving effect worthy of the name by this hot-air recycling in mechanism 8, specifically can reduce the heating power of hot blast generating mechanism 7, and can in the short period of time by air heat to the air themperature of carrying out fuzz fabric 40 needed for hot air shaping.
Refer to Fig. 2 and still composition graphs 1, a frame top board 15 is being fixed with on the top of aforementioned frame 1 and corresponding to the position between left and right wallboard 11,12, specifically, the left end of frame top board 15 and left wallboard 11 are fixed towards the top of the side (right side) of right wallboard 12, and the right side of frame top board 15 and right wallboard 12 are fixed towards side (left side) top of left wallboard 11.
Aforesaid hot blast generating mechanism 7 preferably but not the structure be definitely limited to is as follows: before comprising one, hot bellows 71(also can claim heating cabinet before air, as follows) and one after hot bellows 72(also can claim heating cabinet after air, as follows), front hot bellows 71 by screw and aforementioned frame top board 15 towards hot air shaping mechanism 6 side namely with frame top board 15 towards under the front of side fix, and correspond to left, right wallboard 11, between 12, the left end end face of front hot bellows 71 is extended with one communicate with hot bellows chamber 711 before front hot bellows 71 before the left interface 712 of hot bellows, the left interface of this front hot bellows 712 is connected with aforesaid hot air shaping mechanism 6 by the left discharge pipe of front hot bellows 7121, the right-hand member end face of front hot bellows 71 is extended with one communicate with hot bellows chamber 711 before front hot bellows 71 equally before the right interface 713 of hot bellows, the right interface of this front hot bellows 713 is connected with hot air shaping mechanism 6 by the right discharge pipe 7131 of front hot bellows, at the top of front hot bellows 71 and before being positioned at the middle position of the length direction of hot bellows 71 be extended with one communicate with front hot bellows chamber 711 equally before hot bellows hot blast intake 714, this front hot bellows hot blast intake 714 is leant out frame top board 15 and is connected with aforesaid hot-air recycling mechanism 8 by front hot bellows hot blast intake tube connector 7141, hot bellows air heater 715 before hot bellows air heater 715(the present embodiment have employed two groups before being provided with in front hot bellows chamber 711).Rear hot bellows 72 by screw and aforementioned frame top board 15 towards hot air shaping mechanism 6 side namely with frame top board 15 towards under the rear of side fix, and it is same corresponding to left, right wallboard 11, between 12, the left end end face of rear hot bellows 72 is extended with communicate with the rear hot bellows chamber 721 of rear hot bellows 72 one after hot bellows first left interface 722(Fig. 2 show) and one afterwards hot bellows second left interface 723(Fig. 2 show), the left interface of this rear hot bellows first 722 is connected with described hot air shaping mechanism 6 by the left discharge pipe of rear hot bellows first 7221, then the left interface of hot bellows second 723 is connected with hot air shaping mechanism 6 by the left discharge pipe 7231 of rear hot bellows second, the right-hand member end face of rear hot bellows 72 is extended with the rear right interface of hot bellows first 724 and the rear right interface 725 of hot bellows second communicated with the rear hot bellows chamber 721 of rear hot bellows 72, the right interface of this rear hot bellows first 724 is connected with hot air shaping mechanism 6 by the right discharge pipe 7241 of rear hot bellows first, then the right interface of hot bellows second 725 is connected with hot air shaping mechanism 6 by the right discharge pipe 7251 of rear hot bellows second, a same rear hot bellows hot blast intake 726 communicated with rear hot bellows chamber 721 is extended with at the top of rear hot bellows 72 and in the middle position of the length direction corresponding to rear hot bellows 72, this rear hot bellows hot blast intake 726 is leant out frame top board 15 and is shown by rear hot bellows hot blast inlet tube 7261(Fig. 2) be connected with aforesaid hot-air recycling mechanism 8, hot bellows air heater 727 after hot bellows air heater 727(the present embodiment have employed two groups after being provided with in rear hot bellows chamber 721).As shown in Figure 1, the shape of aforesaid left and right transmission case 13,14 and size are identical.
In the present embodiment, what aforesaid forward and backward hot bellows air heater 715,727 adopted is heating wire, by the honeycomb hole of heating wire through one group of honeycomb type ceramic sheet, the honeycomb hole of adjacent ceramic sheet is mutually corresponding, and the diameter due to honeycomb hole is greater than the diameter of heating wire, thus draught effect can be played.Applicant it should be noted that: aforesaid forward and backward hot bellows air heater 715,727 also can use electric heating tube, even uses the heat-conducting oil heating pipe of spacer type, etc.
As shown in Figure 2, hot bellows air heater electric source connecting box 716 before the top of aforesaid front hot bellows 71 is also provided with, hot bellows air heater electric source connecting box (not shown) after the top of rear hot bellows 72 is provided with, the top of frame top board 15 namely towards on side be provided with hot-air recycling mechanism power terminal box 151.Before aforesaid one group, hot bellows air heater 715 and front hot bellows air heater electric source connecting box 716 are electrically connected, and hot bellows air heater 727 and rear hot bellows air heater electric source connecting box are electrically connected after aforesaid one group, aforesaid hot-air recycling mechanism 8 is electrically connected with hot-air recycling mechanism power terminal box 151.
Aforesaid hot air shaping mechanism 6 comprises front air knife 61, middle air knife 62 and rear air knife 63, front air knife 61 is corresponding with the forward upper of the length direction of sizing master roller 2 under the state being parallel to aforementioned sizing master roller 2, middle air knife 62 is corresponding with the top of the length direction of sizing master roller 2 under the state being parallel to sizing master roller 2, rear air knife 63 is corresponding with the upper back of the length direction of sizing master roller 2 under the state being parallel to sizing master roller 2, and front air knife 61, the left end end of middle air knife 62 and rear air knife 63 is insinuated in aforementioned Left Drive case 13 by way of aforementioned left wallboard 11, and front air knife 61, the right-hand member end of middle air knife 62 and rear air knife 63 is insinuated in described right transmission case 14 by way of aforementioned right wallboard 12.
In aforementioned Left Drive case 13 and corresponding respectively to the position of left end end of described front air knife 61, the position of left end end of the position of the left end end of middle air knife 62 and rear air knife 63 is respectively provided with the left guiding mechanism 9 of an air knife, that is the quantity of the left guiding mechanism 9 of this air knife has three, and the left end end of the left end end of front air knife 61, the left end end of middle air knife 62 and rear air knife 63 respectively guiding mechanism 9 left with corresponding air knife connects; In aforementioned right transmission case 14 and before corresponding respectively to, the position of the position of the position of the right-hand member end of air knife 61, the right-hand member end of middle air knife 62 and the right-hand member end of rear air knife 63 is respectively provided with the right guiding mechanism 10 of an air knife, that is the quantity of the right guiding mechanism 10 of air knife has three, and the right-hand member end of the right-hand member end of front air knife 61, the right-hand member end of middle air knife 62 and rear air knife 63 respectively guiding mechanism 10 right with corresponding air knife connects.The left discharge pipe of aforementioned front hot bellows 7121 and the right discharge pipe of front hot bellows 7131 are all connected with front air knife 61, the left discharge pipe of aforementioned rear hot bellows first 7221 and the rear right discharge pipe of hot bellows first 7241 are all connected with middle air knife 62, and the left discharge pipe of aforementioned rear hot bellows second 7231 and the rear right discharge pipe of hot bellows second 7251 are all connected with described rear air knife 63.From aforementioned explanation, before, during and after air knife 61,62,63 be that circular arc arranges in the position on top corresponding to sizing master roller 2.
Still see Fig. 1 and Fig. 2, aforesaid hot-air recycling mechanism 8 preferably but not the structure be limited to is as follows: comprise hot-air collection box 81, first motor 82, first blower fan 83, second motor 84 and the second blower fan 85, hot-air collection box 81 correspond to aforementioned before, rear hot bellows 71, position between 72 by screw and aforementioned frame top board 15 towards hot air shaping mechanism 6 side namely with frame top board 15 towards under side fix, uncovered 815(Fig. 2 that the bottom of the length direction of this hot-air collection box 81 is formed as the air inlet of hot-air collection box 81 shows), and be provided with one for stopping that fine animal fibre foreign material enter the air filter screen 812 in the hot-air collection box chamber 811 of hot-air collection box 81 at the position corresponding to uncovered 815, the left air outlet of a collection box 813 and the right air outlet 814 of a collection box that communicate with hot-air collection box chamber 811 is extended with at the top of hot-air collection box 81, the left air outlet of collection box 813 is positioned at the left end of hot-air collection box 81 and corresponding with aforesaid first blower fan 83 and lean out frame top board 15, and the right air outlet of collection box 814 is positioned at the right-hand member of hot-air collection box 81 and corresponding with aforesaid second blower fan 85 and lean out frame top board 15, first motor 82 matches with the first blower fan 83 and is fixed on the side of frame top board 15 back to hot air shaping mechanism 6 by this first motor 82 together with the first blower fan 83, first air inlet 831 of the first blower fan 83 is connected by the left air outlet 813 of the first air inlet connecting line 8311 and aforesaid collection box, aforementioned front hot bellows hot blast intake tube connector 7141 is connected with the first fan outlet 832 of the first blower fan 83, second motor 84 matches with the second blower fan 85 and is fixed on the side of frame top board 15 back to hot air shaping mechanism 6 by this second motor 84 together with the second blower fan 85, namely frame top board 15 is fixed on towards upper side, second air inlet 851 of the second blower fan 85 is connected by the right air outlet 814 of the second air inlet connecting line 8511 and collection box, aforementioned rear hot bellows hot blast inlet tube 7261 is connected with the second fan outlet 852 of the second blower fan 85.
Aforesaid first motor 82 and the second motor 84 and aforesaid hot-air recycling mechanism power terminal box 151(two) be electrically connected.
As shown in Figure 1, aforesaid sizing master roller 2 has sizing master roller axle 21, the left end of this sizing master roller axle 21 is bearing on the left wallboard 11 of described frame 1 rotationally by sizing master roller shaft support bearing seat 211, and the right-hand member of master roller axle 21 of shaping is bearing in frame 1 equally rotationally right wallboard 12 by sizing master roller shaft support bearing seat 211 is insinuated in described right transmission case 14.
Emphasis is shown in Fig. 1, position corresponding to the front side of the length direction of aforementioned sizing master roller 2 is bearing in an aforementioned left side, right wallboard 11, aforementioned fuzz fabric introducing mechanism 3 between 12 comprises guide-in roller 31, expander 32, fabric guide roll 33 and cloth pressing roller 34, the left end of guide-in roller 31 is bearing in the bottom of left wallboard 11 rotationally by guide-in roller shaft support bearing seat 311, and the right-hand member of guide-in roller 31 is bearing in the bottom of right wallboard 12 equally rotationally by guide-in roller shaft support bearing seat 311, expander 32 side direction corresponds to the back upper place of guide-in roller 31, and this expander 32 left end is bearing on left wallboard 11 by expander shaft support bearing seat 321 rotationally, and the right-hand member of expander 32 is bearing on right wallboard 12 by expander shaft support bearing seat 321 equally rotationally, and be insinuated in right transmission case 14, fabric guide roll 33 side direction corresponds to the back upper place of expander 32, and the left end of this fabric guide roll 33 is bearing on left wallboard 11 by fabric guide roll shaft support bearing seat 331 rotationally, and the right-hand member of fabric guide roll 33 is bearing on right wallboard 12 by fabric guide roll shaft support bearing seat 331 equally rotationally, cloth pressing roller 34 side direction corresponds to the back upper place of fabric guide roll 33, and the left spindle nose of the cloth pressing roller of this cloth pressing roller 34 341 is bearing on left wallboard 11 by cloth pressing roller guiding mechanism about 20 with adjusting, and the right spindle nose of the cloth pressing roller of cloth pressing roller 34 is bearing on right wallboard 12 by cloth pressing roller guiding mechanism about 20 equally with adjusting.
Position corresponding to the rear side of the length direction of aforementioned sizing master roller 2 is bearing in a left side rotationally, right wallboard 11, fuzz fabric export agency 4 between 12 comprises outlet roller 41 and derives transition roller 42, outlet roller 41 has derives roll shaft 411, the left end of this derivation roll shaft 411 and right-hand member are bearing in a left side rotationally respectively by outlet roller shaft support bearing seat 4111, right wallboard 11, between 12, derive transition roller 42 and there is derivation transition roll shaft 421, the left end of this derivation transition roll shaft 421 and right-hand member are bearing in a left side rotationally respectively by derivation transition roll shaft supporting shaft holder 4211, right wallboard 11, between 12, and the right-hand member of deriving transition roll shaft 421 probes in described right transmission case 14.Aforesaid power drive mechanism 5 and the right-hand member of sizing master roller axle 21, the right-hand member of expander 32 and the right-hand member of deriving transition roll shaft 421 are in transmission connection.
Refer to Fig. 3 and still composition graphs 1 and Fig. 2, the aforesaid air knife left guiding mechanism 9 corresponding with the left end end of aforementioned front air knife 61 comprises the left adjustment rack 91 of air knife, servomotor 92, gear reduction box 93, worm gear reducer 94, air knife lift adjustment motor 95, shaft coupling 96, screw mandrel 97 and guide rod 98, the left adjustment rack of air knife 91 is fixed in aforementioned Left Drive case 13 by left adjustment rack hold-down screw 915, and a upper lateral part of the short transverse of the left adjustment rack 91 of this air knife is provided with a upper limit signal picker 911, and bottom and be provided with limit signal collector 912 corresponding to the position of upper limit signal picker 911, servomotor 92 coordinates with gear reduction box 93 transmission in the position of bottom corresponding to gear reduction box 93 and while fixing with gear reduction box 93, and gear reduction box 93 coordinates with worm gear reducer 94 transmission in the position of the bottom corresponding to worm gear reducer 94, worm gear reducer 94 is fixed back to the side of the left adjustment rack 91 of air knife together with gear reduction box 93 and worm gear reducer holder 941, and be fixed with a guide rod slip guide block 9411 at worm gear reducer holder 941 towards the side of left adjustment rack 91 and corresponding to the position of guide rod 98 and be fixed with a screw mandrel attaching nut 9412 in the position corresponding to screw mandrel 97, guide rod slip guide block 9411 is slidably matched with the middle part of the short transverse of guide rod 98, the middle part threaded engagement of the short transverse of screw mandrel attaching nut 9412 and screw mandrel 97, in the side of worm gear reducer 94 and on corresponding to, lower limit signal picker 911, position between 912 is fixed with a signal picker contact 942, and the worm gear reducer axle 943 of worm gear reducer 94 is connected with the left end end of aforementioned front air knife 61, air knife lift adjustment motor 95 is for having the motor of rotating function, and be fixed in air knife lift adjustment motor fixing seat 952, and this air knife lift adjustment motor fixing seat 952 is fixed with the left adjustment rack entablature 913 of soar state in the top of the left adjustment rack of air knife 91 and the left adjustment rack of air knife 91 by motor fixing seat screw 9521, the air knife lift adjustment motor shaft 951 of air knife lift adjustment motor 95 is connected with the upper end of shaft coupling 96, and the lower end of shaft coupling 96 is connected with the upper end of screw mandrel 97 and the upper end of this screw mandrel 97 is bearing on the left adjustment rack entablature 913 of the left adjustment rack of air knife 91 rotationally, and the lower end of screw mandrel 97 is bearing on the left adjustment rack sill 914 of the left adjustment rack of air knife 91 rotationally, the upper end of guide rod 98 adopts top nut 981 to fix with left adjustment rack entablature 913, and the lower end of guide rod 98 adopts lower nut 982 and left adjustment rack sill 914 to fix, and this guide rod 98 and screw mandrel 97 are longitudinally parallel.
Mention above, because the quantity of the left guiding mechanism 9 of air knife has three, before corresponding respectively to, in, rear air knife 61, 62, the left end end of 63, although the left guiding mechanism 9 of air knife that therefore applicant is only just corresponding with the left end end of front air knife 61 is above described, but produce puzzled with the understanding of the connection of the left guiding mechanism 9 of corresponding air knife can't to middle air knife 62 and rear air knife 63, that is the worm gear reducer axle 943 corresponding to the worm gear reducer 94 of each left guiding mechanism of air knife 9 of the left end end of middle air knife 62 and the left end end of rear air knife 63 is connected with the left end end of middle air knife 62 and the left end end of rear air knife 63 respectively.
Emphasis is shown in Fig. 2, the aforementioned air knife right guiding mechanism 10 corresponding with the right-hand member end of aforementioned front air knife 61 comprises the right adjustment rack 101 of air knife, air knife lift adjustment motor 102, shaft coupling 103, leading screw 104, sliding guide 105 and air knife bearing block 106, it is interior and corresponding with aforesaid air knife left adjustment rack 91 that the right adjustment rack of air knife 101 is fixed on aforementioned right transmission case 14 by right adjustment rack hold-down screw 1013, air knife lift adjustment motor 102 is for having the motor of rotating function, and be fixed in air knife lift adjustment motor fixing seat 1022, and this air knife lift adjustment motor fixing seat 1022 adopts screw to be fixed on the right adjustment rack entablature 1011 of the right adjustment rack of air knife 101 with the state of soaring in the top of the right adjustment rack of air knife 101, the air knife lifting motor axle 1021 of air knife lifting motor 102 is connected with the upper end of shaft coupling 103, and the lower end of shaft coupling 103 is connected with the upper end of leading screw 104 and the upper end of this leading screw 104 is bearing on right adjustment rack entablature 1011 rotationally, and the lower end of leading screw 104 is bearing on the right adjustment rack sill 1012 of the right adjustment rack of air knife 101 rotationally, the upper end of sliding guide 105 is fixed by upper hold-down nut and right adjustment rack entablature 1011, and the lower end of sliding guide 105 is fixed by lower hold-down nut and right adjustment rack sill 1012, and this sliding guide 105 and leading screw 104 are longitudinally parallel, a bearing 1061 is provided with at the middle part of the length direction of air knife bearing block 106, this bearing 1061 is provided with an air knife and connects spindle nose 10611, be fixed with a leading screw attaching nut 1062 at air knife bearing block 106 towards the side of the right adjustment rack 101 of air knife and corresponding to the position of leading screw 104 and be fixed with a leader casing 1063 in the position corresponding to sliding guide 105, leading screw attaching nut 1062 and leading screw 104 threaded engagement, leader casing 1063 and sliding guide 105 are slidably matched, aforementioned air knife connects spindle nose 10611 and is connected with the right-hand member end of aforementioned front air knife 61, connect spindle nose 10611 corresponding to the air knife on the bearing 1061 of the air knife bearing block 106 of each right guiding mechanism of air knife 10 of the right-hand member end of aforementioned middle air knife 62 and the right-hand member end of rear air knife 63 to be connected with the right-hand member end of middle air knife 62 and the right-hand member end of rear air knife 63 respectively.
Continue to see Fig. 1, aforesaid power drive mechanism 5 comprises expander motor 51, expander motor sprocket 52, expander driving chain 53, expander sprocket wheel 54, sizing master roller drive motors 55, drive motors duplex chain wheel 56, sizing master roller sprocket wheel 57, derive transition roll shaft duplex chain wheel 58, sizing master roller driving chain 59a and derivation transition roller driving chain 59b, expander motor 51 is fixed on expander motor cabinet 512, and expander motor cabinet 512 is fixed on the bottom of aforementioned right transmission case 14, expander motor sprocket 52 is fixed on the expander motor shaft 511 of expander motor 51, one end of expander driving chain 53 is nested with on expander sprocket wheel 54, the other end is nested with on expander motor sprocket 52, namely expander sprocket wheel 54 is fixed with the right-hand member of the open-width roll shaft of expander 32 with the right-hand member of aforementioned expander 32, sizing master roller drive motors 55 is fixed on drive motors seat 552, and this drive motors seat 552 is fixed on the bottom of right transmission case 14, drive motors duplex chain wheel 56 is fixed on the drive motors axle 551 of sizing master roller drive motors 55, sizing master roller sprocket wheel 57 is fixed on the right-hand member of aforementioned sizing master roller axle 21, derive the right-hand member that transition roll shaft duplex chain wheel 58 is fixed on aforementioned derivation transition roll shaft 421, one end of sizing master roller driving chain 59a is nested with on sizing master roller sprocket wheel 57, the other end is nested with on one of them sprocket wheel of drive motors duplex chain wheel 56, the one end of deriving transition roller driving chain 59b is nested with on one of them sprocket wheel of deriving transition roll shaft duplex chain wheel 58, and the other end is nested with on another sprocket wheel of drive motors duplex chain wheel 56.
Shown in Fig. 1 and Fig. 4, another sprocket wheel of aforementioned derivation transition roll shaft duplex chain wheel 58 is equipped with one end of a driving-chain 581, and the other end of this driving-chain 581 is being in transmission connection with the doffing mechanism 30 of the backside top being arranged on frame 1 through after the driving-chain resigning hole 141 be opened on the top board of right transmission case 14.At the top of frame 1 and to soar in (a left side, two ends for frame top board 15, right-hand member) state of top is respectively provided with and draws cloth rewinder roll backbar 17, aforesaid doffing mechanism 30 comprises a driving force transition roller 301 and and draws cloth rewinder roll 302 and a transition driving chain 303, the left end of this driving force transition roller 301 and right-hand member are respectively bearing in rotationally by driving force transition roller supporting shaft holder 3011 and draw for a pair between cloth rewinder roll backbar 17, and be fixed with a driving force transition roller duplex chain wheel 3012 at the right-hand member (for location status shown in Fig. 1) of the driving force transition roll shaft of driving force transition roller 301, the other end of aforementioned drive chain 581 is connected with one of them chain gear transmission of this driving force transition roller duplex chain wheel 3012, namely be nested with on this one of them sprocket wheel.Draw cloth rewinder roll 302 to be bearing in rotationally to draw for a pair between cloth rewinder roll backbar 17 by drawing cloth rewinder roll supporting shaft holder (not shown), and be fixed with a roll shaft sprocket wheel 3021 at this right-hand member drawing cloth roll shaft drawing cloth rewinder roll 302, this roll shaft sprocket wheel 3021 is corresponding with aforementioned drive power transition roller duplex chain wheel 3012, one end of transition driving chain 303 is nested with on another sprocket wheel of driving force transition roller duplex chain wheel 3012, and the other end is nested with on roll shaft sprocket wheel 3021.Also show the multiple undetermined type fuzz fabric guide-in rollers 50 be arranged at rotationally in frame 1 in the diagram.Because the function of doffing mechanism 30 and multiple undetermined type fuzz fabric outlet roller 50 belongs to prior art, such as can see the 9th page the 2 to 3 section, the description text of aforementioned Chinese patent Authorization Notice No. CN101654853B, thus applicant has only made extremely brief description.
By online assignment personnel by the operation to electric control box, power drive mechanism 5 is in running order, be positioned at first Sheng cloth car 60(Fig. 4 to show simultaneously) the fuzz fabric 40 awaiting hot air shaping by the state shown in Fig. 4 and Fig. 1 successively through multiple undetermined type fuzz fabric guide-in roller 50, draw roll 31, expander 32, fabric guide roll 33 and cloth pressing roller 34, after sizing master roller 2 hot air shaping by derivation transition roller 42, outlet roller 41 and draw cloth rewinder roll 302 derive and introduce second Sheng cloth car 70(Fig. 4 show) in.In this process, expander motor sprocket 52 is driven by the work of expander motor 51, drive expander sprocket wheel 54 through expander driving chain 53, because the right-hand member of expander sprocket wheel 54 with the open-width roll shaft of expander 32 is fixed, thus by this expander sprocket wheel 54, expander 32 is rotated.Drive drive motors duplex chain wheel 56 by the work of sizing master roller drive motors 55 simultaneously, drive sizing master roller driving chain 59a by drive motors duplex chain wheel 56 simultaneously and derive transition roller driving chain 59b, and then drive sizing master roller sprocket wheel 57 by sizing master roller driving chain 59a and sizing master roller 57 is rotated, and driven by derivation transition roller driving chain 59b and derive transition roll shaft duplex chain wheel 58, derivation transition roller 42 is rotated.Meanwhile drive driving-chain 581 by derivation transition roll shaft duplex chain wheel 58, drive transmission transition roller duplex chain wheel 3012 by driving-chain 581, transmission transition roller 301 is rotated.Also meanwhile drive transition driving chain 303 by driving force transition roller duplex chain wheel 3012, action roller shaft sprocket wheel 3021 is with by transition driving chain 303, make to draw cloth rewinder roll 302 to rotate, the fuzz fabric 40 completing HEAT SETTING and hot air shaping is caused bis-Sheng Buchenei.
Please continue to refer to Fig. 1, the structure being positioned at the aforementioned cloth pressing roller guiding mechanism 20 on aforementioned right wallboard 12 is identical with the structure of the cloth pressing roller guiding mechanism 20 be positioned on left wallboard 11, this cloth pressing roller guiding mechanism 20 be positioned on left wallboard 11 comprises an acting cylinder fixed head 201, one acting cylinder 202, pair of guide rails 203 and a spindle nose seat 204, acting cylinder fixed head 201 is fixed on the side of left wallboard 11 towards right wallboard 11 with heeling condition, acting cylinder 202 is fixed on the lower end of acting cylinder fixed head 201, pair of guide rails 203 is fixed on the upper end of acting cylinder fixed head 201 with parallel state, spindle nose seat 204 is between pair of guide rails 203 and be slidably matched with pair of guide rails 203, this spindle nose seat 204 is connected with the acting cylinder post 2021 of acting cylinder 202, the left spindle nose 341 of cloth pressing roller of aforementioned cloth pressing roller 34 is fixed with spindle nose seat 204.
In the present embodiment, aforesaid acting cylinder 202 is cylinder, but if replace cylinder with oil cylinder, so should be considered as equivalent replacement.When adjusting cloth pressing roller 34, such as when cloth pressing roller 34 will be made to top offset, so acting cylinder 202 works, acting cylinder post 2021 stretches out outside cylinder body, pair of guide rails 203 is follow to top offset by acting cylinder post 2021 impeller-hub headstock 204, distance between cloth pressing roller 34 and sizing master roller 2 is changed, more particularly by cloth pressing roller 34, the cornerite between fuzz fabric 40 and sizing master roller 2 is diminished, namely tension force increases, otherwise with example, thus meet the active force adjustment requirement of cloth pressing roller 34 to the fuzz fabric 40 of different grammes per square metre.
Still see Fig. 1 and Fig. 2, on aforesaid left wallboard 11 and respectively offer an air knife left axle sleeve adjustment tank 111(Fig. 2 in the position of the left end end corresponding respectively to aforesaid front air knife 61, middle air knife 62 and rear air knife 63 and show), and the position of the right-hand member end of air knife 61, middle air knife 62 and rear air knife 63 respectively offers an air knife right axle sleeve adjustment tank 121 on aforesaid right wallboard 12 and before corresponding respectively to.Air knife first member plate 612 before the left end end face of aforesaid front air knife 61 is fixed with one, air knife first member plate axle sleeve 6121 before the left side of this front air knife first member plate 612 is fixed with one with horizontal boom state, air knife right end plate 613 before the right-hand member end face of front air knife 61 is fixed with one, air knife right end plate axle sleeve 6131 before the right side of this front air knife right end plate 613 is fixed with one with horizontal boom state, the left air inlet 614 of air knife before the left end rear lateral portion of front air knife 61 is fixed with one, and before the right-hand member rear lateral portion of front air knife 61 is fixed with one the right air inlet 615 of air knife, front air knife is left, right air inlet 614,615 all communicate with front air knife chamber 611, the worm gear reducer axle 943 of the worm gear reducer 94 of the aforementioned air knife left guiding mechanism 9 corresponding with front air knife first member plate axle sleeve 6121 is fixed by screw in air knife first member plate axle sleeve 6121 before the position corresponding to air knife left axle sleeve adjustment tank 111 is inserted, the air knife of the bearing 1061 on the air knife bearing block 106 of the right guiding mechanism 10 of described air knife corresponding with front air knife right end plate axle sleeve 6131 connects spindle nose 10611 to be fixed by screw in air knife right end plate axle sleeve 6131 before the position corresponding to air knife right axle sleeve adjustment tank 121 is inserted, the left discharge pipe of aforementioned front hot bellows 7121 is connected with the left air inlet 614 of front air knife, and the right discharge pipe of aforementioned front hot bellows 7131 is connected with the right air inlet 615 of front air knife, the bottom of the length direction of front air knife 61 is configured to front air knife air outlet 616, the shape of cross section of this front air knife air outlet 616 is inverted splayed.
The left end end face of aforesaid middle air knife 62 is fixed with air knife first member plate 622 in, in this, the left side of air knife first member plate 622 is fixed with air knife first member plate axle sleeve 6221 in horizontal boom state, the right-hand member end face of middle air knife 62 is fixed with air knife right end plate 623 in, in this, the right side of air knife right end plate 623 is fixed with air knife right end plate axle sleeve 6231 in horizontal boom state, the left air inlet 624 of air knife in is fixed with in the left end rear lateral portion of middle air knife 62, and be fixed with the right air inlet 625 of air knife in the rear lateral portion of right-hand member, middle air knife is left, right air inlet 624,625 all communicate with middle air knife chamber 621, the worm gear reducer axle 943 of the worm gear reducer 94 of the described air knife left guiding mechanism 9 corresponding with middle air knife first member plate axle sleeve 6221 is fixed by screw in air knife first member plate axle sleeve 6221 in the position corresponding to air knife left axle sleeve adjustment tank 111 is inserted, before corresponding with middle air knife right end plate axle sleeve 6231 the right guiding mechanism 10 of described air knife air knife bearing block 106 on the air knife of bearing 1061 connect spindle nose 10611 and fixed by screw in air knife right end plate axle sleeve 6231 in the position corresponding to air knife right axle sleeve adjustment tank 121 is inserted, the left discharge pipe of aforementioned rear hot bellows first 7221 is connected with the left air inlet 624 of middle air knife, and the right discharge pipe of aforementioned rear hot bellows first 7241 is connected with the right air inlet 625 of middle air knife, the bottom of the length direction of middle air knife 62 is configured to middle air knife air outlet 626, in this, the shape of cross section of air knife air outlet 626 is inverted splayed.
Air knife first member plate 632 after the left end end face of aforesaid rear air knife 63 is fixed with one, air knife first member plate axle sleeve 6321 after being fixed with one in the left side of this rear air knife first member plate 632 with horizontal boom state, air knife right end plate 633 after the right-hand member end face of rear air knife 63 is fixed with one, air knife right end plate axle sleeve 6331 after being fixed with one on the right side of this rear air knife right end plate 633 with horizontal boom state, the left air inlet 634 of air knife after the left end rear lateral portion of rear air knife 63 is fixed with one, and be fixed with a rear right air inlet 635 of air knife in the rear lateral portion of right-hand member, rear air knife is left, right air inlet 634,635 all communicate with rear air knife chamber 631, the worm gear reducer axle 943 of the worm gear reducer 94 of the aforementioned air knife left guiding mechanism 9 corresponding with rear air knife first member plate axle sleeve 6321 inserts in the position corresponding to air knife left axle sleeve adjustment tank 111 to be fixed by screw in air knife first member plate axle sleeve 6321 afterwards, the air knife of the bearing 1061 corresponded on the air knife bearing block 106 of the right guiding mechanism 10 of aforementioned air knife with rear air knife right end plate axle sleeve 6331 is connected spindle nose 10611 and inserts in the position corresponding to air knife right axle sleeve adjustment tank 121 and fixed by screw in air knife right end plate axle sleeve 6331 afterwards, the left discharge pipe of aforementioned rear hot bellows second 7231 is connected with the left air inlet 634 of rear air knife, and the right discharge pipe of aforementioned rear hot bellows second 7251 is connected with the right air inlet 635 of rear air knife, the bottom of the length direction of rear air knife 63 is configured to rear air knife air outlet 636, the shape of cross section of this rear air knife air outlet 636 is inverted splayed.
Because the adjustment process of centering air knife 62 and rear air knife 63 is identical with to the adjustment process of front air knife 61, thus applicant only elaborates with regard to the adjustment process of front air knife 61 below.
When namely the adjustment that front air knife 61 will be made to do circular arc direction makes angular adjustment to front air knife air outlet 616 relative to sizing master roller 2, so the servomotor 92 of the left guiding mechanism 9 of air knife works, slow down through gear reduction box 93 and drive worm gear reducer 94 by gear reduction box 93, air knife first member plate axle sleeve 6121 before on air knife first member plate 612 is driven before front air knife 61 by the rotation of the worm gear reducer axle 943 of worm gear reducer 94, thus make front air knife 61 turn round required angle, turn round in the process of required angle at front air knife 61, air knife due to the bearing 1061 on the air knife bearing block 106 of the right guiding mechanism of air knife 10 connects spindle nose 10611 and is connected with front air knife right end plate axle sleeve 6131, thus the angle of right-hand member also thereupon needed for synchronous revolving of front air knife 61.Because servomotor 92 has rotating function, front air knife 61 thus can be made to do the adjustment of clockwise or anticlockwise angle of revolution.
When adjusting front air knife about 61, so the air knife lift adjustment motor 102 of the air knife lift adjustment motor 95 of the left guiding mechanism of air knife 9 and the right guiding mechanism 10 of air knife simultaneously and synchronous working, specifically; Shaft coupling 96 is driven by the air knife lift adjustment motor shaft 951 of air knife lift adjustment motor 95, screw mandrel 97 is driven by shaft coupling 96, the displacement of screw mandrel attaching nut 9412 is made under the rotation of screw mandrel 97, drive worm gear reducer 94 displacement and by the displacement of worm gear reducer 94 driven gear reduction box 93, finally drive front air knife first member plate axle sleeve 6121 by worm gear reducer axle 943, make the displacement of front air knife 61; Meanwhile drive shaft coupling 103 by the air knife lift adjustment motor shaft 1021 of air knife lift adjustment motor 102, leading screw 104 is driven by shaft coupling 103, the displacement of leading screw attaching nut 1062 is made under the drive of leading screw 104, drive air knife bearing block 106, finally connect spindle nose 10611 by air knife and drive front air knife right end plate axle sleeve 6131, make the displacement of front air knife 61.Because air knife lift adjustment motor 95 and air knife lift adjustment motor 102 are the motor with rotating function, the position of front air knife 61 thus can be made to adjust up or down.In the process adjusted upward, when the signal picker contact 942 on the worm gear reducer 94 of structural system being fixed on the left guiding mechanism of air knife 9 touches aforesaid upper limit signal picker 911, then by this upper limit signal picker 911 by signal feedback to electric control box, send instruction by electric control box and air knife lift adjustment motor 95 and air knife lift adjustment motor 102 quit work.Otherwise when signal picker contact 942 touches aforesaid lower limit signal picker 912, then by this lower limit signal picker 912 by signal feedback to electric control box, send instruction by electric control box and air knife lift adjustment motor 95 and air knife lift adjustment motor 102 quit work.It can thus be appreciated that the amplitude adjusted up or down of front air knife 61 or the spacing between title critical distance and upper and lower spacing signal picker 911,912 are as the criterion.The adjustment of middle air knife 62 and rear air knife 63 is with the explanation to front air knife 61.
Preferably, and as shown in Figure 1, the roll surface of the left end of aforementioned expander 32 is configured with left open-width screw thread 322, and on the roll surface of right-hand member, be configured with right open-width screw thread 323, with the middle position of the length direction of expander 32 for boundary, left open-width screw thread 322 is left hand thread, and right open-width screw thread 323 is right-handed thread.The self-evident function of left and right open-width screw thread 322,323 is that fuzz fabric 40 is launched to both sides, and has good stripping limit effect.
In the present embodiment, aforesaid upper limit signal picker 911 and lower limit signal picker 912 are travel switch, but should be considered as equivalence change if selected with microswitch, position proximity switch, tongue tube or hall sensing element.
Refer to Fig. 4 and composition graphs 1 and Fig. 2, when shaping to fuzz fabric 40, air hot bellows air heater 715 before a group in the front hot bellows chamber 711 of the front hot bellows 71 of hot blast generating mechanism 7 heats, and air knife chamber 611 before being introduced by the left and right air inlet 614,615 of the premenstrual air knife of the left and right discharge pipe of front hot bellows 7121,7131 respectively by the superincumbent description of applicant, until spray from front air knife air outlet 616, to fuzz fabric 40 hot air shaping by way of sizing master roller 2.Meanwhile, air hot bellows air heater 727 after a group in the rear hot bellows chamber 721 of the rear hot bellows 72 of hot blast generating mechanism 7 heats, and by the left discharge pipe of rear hot bellows first 7221 and the rear right discharge pipe of hot bellows first 7241 respectively through in the left air inlet of air knife 624 and the right air inlet 625 of middle air knife introduce in air knife chamber 621 in air knife 62, until spray from middle air knife air outlet 626, to fuzz fabric 40 hot air shaping by way of sizing master roller 2.Also meanwhile, by the left discharge pipe of rear hot bellows second 7231 and the rear right discharge pipe of hot bellows second 7251 respectively through after the left air inlet of air knife 634 and after the right air inlet 635 of air knife introduce after air knife chamber 631 after air knife 63, until spray from rear air knife air outlet 636, the hair side hot air shaping of the fuzz fabric 40 of (row from) sizing master roller 2 to will go out.Because air knife 61,62,63 is shaped before, during and after fuzz fabric 40 successively warp, thus ultimate attainment fixed effect can be guaranteed.
In the process of above-mentioned hot air shaping, hot-air recycling mechanism 8 is in running order, specifically: first, second motor 82, 84 work, drive first respectively, second blower fan 83, 85, because the first air inlet 831 of the first blower fan 83 is connected by the left air outlet 813 of the first air inlet connecting line 8311 and collection box, again because the second air inlet 851 of the second blower fan 85 is connected by the right air outlet 814 of the second air inlet connecting line 8511 and collection box, also because the first fan outlet 832 of the first blower fan 83 is connected with front hot bellows hot blast intake tube connector 7141 and the second fan outlet 852 of the second blower fan 85 is connected with rear hot bellows hot blast inlet tube 7261, thus from front, in, rear air knife air outlet 616, 626, the high-temperature hot air of 636 ejections enters sirocco reclamation case chamber 811 from uncovered 815 through airstrainer 812 under the state of ascension, and before feeding back to respectively, rear hot bellows 71, 72 carry out heating reuse.
In sum, the technical scheme that the utility model provides overcomes the deficiency in prior art, successfully completes invention task, has cashed the technique effect recorded in the superincumbent technique effect hurdle of applicant faithfully, and can yet be regarded as is a ultimate attainment technical scheme.

Claims (10)

1. an energy-saving fuzz fabric hot-air shaping equipment, comprise the frame (1) that there is left and right wallboard (11,12) and be furnished with Left Drive case (13) and right transmission case (14), left and right wallboard (11,12) forms aspectant position relationship each other, Left Drive case (13) is positioned at the side of left wallboard (11) back to right wallboard (12), and right transmission case (14) is positioned at the side of right wallboard (12) back to left wallboard (11); One sizing master roller (2), this sizing master roller (2) is bearing between described left and right wallboard (11,12) with the horizontally-arranged state of level rotationally; For the fuzz fabric awaiting shaping being directed into the fuzz fabric introducing mechanism (3) that described sizing master roller (2) is shaped, this fuzz fabric introducing mechanism (3) is bearing between described left and right wallboard (11,12) in the position of the front side of the length direction corresponding to described sizing master roller (2); For the fuzz fabric export agency (4) that the fuzz fabric after being shaped by described sizing master roller (2) is derived, this fuzz fabric export agency (4) is bearing between described left and right wallboard (11,12) in the position of the rear side of the length direction corresponding to sizing master roller (2) rotationally; One power drive mechanism (5), this power drive mechanism (5) to be arranged in described right transmission case (14) and to be in transmission connection with described sizing master roller (2), fuzz fabric introducing mechanism (3) and fuzz fabric export agency (4); One hot air shaping mechanism (6), this hot air shaping mechanism (6) corresponds to the forward upper of length direction of described sizing master roller (2) at the same time, the position at upper back and top is arranged between described left and right wallboard (11,12); One hot blast generating mechanism (7), this hot blast generating mechanism (7) to be arranged in the position of top corresponding to described hot air shaping mechanism (6) between described left and right wallboard (11,12) and to be connected with hot air shaping mechanism (6) pipeline; Characterized by further comprising a hot-air recycling mechanism (8), this hot-air recycling mechanism (8) to be arranged between described left and right wallboard (11,12) and to be connected with hot blast generating mechanism (7) pipeline under the state with described hot blast generating mechanism (7).
2. energy-saving fuzz fabric hot-air shaping equipment according to claim 1, it is characterized in that on the top of described frame (1) and corresponding to a described left side, right wallboard (11,12) position between is fixed with a frame top board (15), hot bellows (72) after hot bellows (71) and before described hot blast generating mechanism (7) comprises one, front hot bellows (71) and described frame top board (15) are fixed towards the front of the side of described hot air shaping mechanism (6), and correspond to left, right wallboard (11,12) between, the left end end face of front hot bellows (71) is extended with a left interface of front hot bellows (712) communicated with the front hot bellows chamber (711) of front hot bellows (71), the left interface of this front hot bellows (712) is connected with described hot air shaping mechanism (6) by the left discharge pipe of front hot bellows (7121), the right-hand member end face of front hot bellows (71) is extended with a right interface of front hot bellows (713) communicated with the front hot bellows chamber (711) of front hot bellows (71), the right interface of this front hot bellows (713) is connected with hot air shaping mechanism (6) by the right discharge pipe of front hot bellows (7131), at the top of front hot bellows (71) and the middle position being positioned at the length direction of front hot bellows (71) is extended with a front hot bellows hot blast intake (714) communicated with front hot bellows chamber (711) equally, this front hot bellows hot blast intake (714) is leant out frame top board (15) and is connected with described hot-air recycling mechanism (8) by front hot bellows hot blast intake tube connector (7141), front hot bellows air heater (715) is provided with in described front hot bellows chamber (711), rear hot bellows (72) and described frame top board (15) are fixed towards the rear of the side of described hot air shaping mechanism (6), and it is same corresponding to left, right wallboard (11,12) between, the left end end face of rear hot bellows (72) is extended with the rear left interface of hot bellows first (722) and a rear left interface of hot bellows second (723) that communicate with the rear hot bellows chamber (721) of rear hot bellows (72), this the left interface of rear hot bellows first (722) is connected with described hot air shaping mechanism (6) by the left discharge pipe of rear hot bellows first (7221), then the left interface of hot bellows second (723) is connected with hot air shaping mechanism (6) by the left discharge pipe of rear hot bellows second (7231), the right-hand member end face of rear hot bellows (72) is extended with the rear right interface of hot bellows first (724) and a rear right interface of hot bellows second (725) that communicate with the rear hot bellows chamber (721) of rear hot bellows (72), this the right interface of rear hot bellows first (724) is connected with hot air shaping mechanism (6) by the right discharge pipe of rear hot bellows first (7241), then the right interface of hot bellows second (725) is connected with hot air shaping mechanism (6) by the right discharge pipe of rear hot bellows second (7251), a same rear hot bellows hot blast intake (726) communicated with rear hot bellows chamber (721) is extended with at the top of rear hot bellows (72) and in the middle position of the length direction corresponding to rear hot bellows (72), this rear hot bellows hot blast intake (726) is leant out frame top board (15) and is connected with described hot-air recycling mechanism (8) by rear hot bellows hot blast inlet tube (7261), rear hot bellows air heater (727) is provided with in the rear in hot bellows chamber (721), shape and the size of described left and right transmission case (13,14) are identical.
3. energy-saving fuzz fabric hot-air shaping equipment according to claim 2, it is characterized in that described hot air shaping mechanism (6) comprises front air knife (61), middle air knife (62) and rear air knife (63), front air knife (61) is corresponding with the forward upper of the length direction of described sizing master roller (2), middle air knife (62) is corresponding with the top of the length direction of sizing master roller (2), rear air knife (63) is corresponding with the upper back of the length direction of sizing master roller (2), and front air knife (61), the left end end of middle air knife (62) and rear air knife (63) is insinuated in described Left Drive case (13) by way of described left wallboard (11), and right-hand member end is insinuated in described right transmission case (14) by way of described right wallboard (12), in described Left Drive case (13) and corresponding respectively to the position of left end end of described front air knife (61), the position of left end end of the position of the left end end of middle air knife (62) and rear air knife (63) is respectively provided with the left guiding mechanism of an air knife (9), and the left end end of the left end end of front air knife (61), middle air knife (62) and the left end end of rear air knife (63) connect with the left guiding mechanism of corresponding air knife (9) respectively, in described right transmission case (14) and corresponding respectively to the position of right-hand member end of described front air knife (61), the position of right-hand member end of the position of the right-hand member end of middle air knife (62) and rear air knife (63) is respectively provided with the right guiding mechanism of an air knife (10), and the right-hand member end of the right-hand member end of front air knife (61), middle air knife (62) and the right-hand member end of rear air knife (63) connect with the right guiding mechanism of corresponding air knife (10) respectively, the left discharge pipe of described front hot bellows (7121) and the right discharge pipe of front hot bellows (7131) are all connected with described front air knife (61), the left discharge pipe of described rear hot bellows first (7221) and the rear right discharge pipe of hot bellows first (7241) are all connected with described middle air knife (62), and the left discharge pipe of described rear hot bellows second (7231) and the rear right discharge pipe of hot bellows second (7251) are all connected with described rear air knife (63), described hot-air recycling mechanism (8) comprises hot-air collection box (81), first motor (82), first blower fan (83), second motor (84) and the second blower fan (85), hot-air collection box (81) correspond to described before, rear hot bellows (71,72) position between and described frame top board (15) are fixed towards the side of described hot air shaping mechanism (6), the bottom of the length direction of this hot-air collection box (81) is formed uncovered (815), and be provided with one for stopping that fine animal fibre foreign material enter the air filter screen (812) in the hot-air collection box chamber (811) of hot-air collection box (81) at the position corresponding to uncovered (815), be extended with at the top of hot-air collection box (81) communicate with hot-air collection box chamber (811) and lean out the left air outlet of a collection box (813) and the right air outlet of a collection box (814) of frame top board (15), the left air outlet of collection box (813) is positioned at the left end of hot-air collection box (81) and corresponding with described the first blower fan (83), and the right air outlet of collection box (814) is positioned at the right-hand member of hot-air collection box (81) and corresponding with described the second blower fan (85), first motor (82) matches with the first blower fan (83) and is fixed on the side of described frame top board (15) back to described hot air shaping mechanism (6) by this first motor (82) together with the first blower fan (83), first air inlet (831) of the first blower fan (83) is connected with the left air outlet of described collection box (813) by the first air inlet connecting line (8311), described front hot bellows hot blast intake tube connector (7141) is connected with first fan outlet (832) of the first blower fan (83), second motor (84) matches with the second blower fan (85) and is fixed on the side of frame top board (15) back to hot air shaping mechanism (6) by this second motor (84) together with the second blower fan (85), second air inlet (851) of the second blower fan (85) is connected with the right air outlet of described collection box (814) by the second air inlet connecting line (8511), described rear hot bellows hot blast inlet tube (7261) is connected with second fan outlet (852) of the second blower fan (85).
4. energy-saving fuzz fabric hot-air shaping equipment according to claim 1, it is characterized in that described sizing master roller (2) has sizing master roller axle (21), the left end of this sizing master roller axle (21) is bearing on the left wallboard (11) of described frame (1) by sizing master roller shaft support bearing seat (211) rotationally, and the right wallboard (12) that the right-hand member of master roller axle (21) of shaping is bearing in frame (1) rotationally by sizing master roller shaft support bearing seat (211) is equally gone up and is insinuated in described right transmission case (14), position corresponding to the front side of the length direction of described sizing master roller (2) is bearing in a described left side, right wallboard (11,12) the described fuzz fabric introducing mechanism (3) between comprises guide-in roller (31), expander (32), fabric guide roll (33) and cloth pressing roller (34), the left end of guide-in roller (31) is bearing in the bottom of described left wallboard (11) rotationally by guide-in roller shaft support bearing seat (311), and the right-hand member of guide-in roller (31) is bearing in the bottom of described right wallboard (12) equally rotationally by guide-in roller shaft support bearing seat (311), expander (32) is corresponding to the back upper place of guide-in roller (31), and this expander (32) left end is bearing on left wallboard (11) by expander shaft support bearing seat (321) rotationally, and the right-hand member of expander (32) is bearing on right wallboard (12) by expander shaft support bearing seat (321) equally rotationally, and be insinuated in described right transmission case (14), fabric guide roll (33) is corresponding to the back upper place of expander (32), and the left end of this fabric guide roll (33) is bearing on left wallboard (11) by fabric guide roll shaft support bearing seat (331) rotationally, and the right-hand member of fabric guide roll (33) is bearing on right wallboard (12) by fabric guide roll shaft support bearing seat (331) equally rotationally, cloth pressing roller (34) is corresponding to the back upper place of fabric guide roll (33), and the left spindle nose of cloth pressing roller (341) of this cloth pressing roller (34) is bearing on left wallboard (11) with adjusting up and down by cloth pressing roller guiding mechanism (20), and the right spindle nose of cloth pressing roller of cloth pressing roller (34) is bearing on right wallboard (12) with adjusting up and down by cloth pressing roller guiding mechanism (20) equally, position corresponding to the rear side of the length direction of described sizing master roller (2) is bearing in a described left side rotationally, right wallboard (11, 12) the described fuzz fabric export agency (4) between comprises outlet roller (41) and derives transition roller (42), outlet roller (41) has derivation roll shaft (411), the left end of this derivation roll shaft (411) and right-hand member are bearing in a left side rotationally respectively by outlet roller shaft support bearing seat (4111), right wallboard (11, 12) between, derive transition roller (42) and there is derivation transition roll shaft (421), the left end of this derivation transition roll shaft (421) and right-hand member are bearing in a left side rotationally respectively by derivation transition roll shaft supporting shaft holder (4211), right wallboard (11, 12) between, and the right-hand member of deriving transition roll shaft (421) probes in described right transmission case (14), the right-hand member of described power drive mechanism (5) and described sizing master roller axle (21), the right-hand member of expander (32) and the right-hand member of derivation transition roll shaft (421) are in transmission connection.
5. energy-saving fuzz fabric hot-air shaping equipment according to claim 3, it is characterized in that the described air knife left guiding mechanism (9) corresponding with the left end end of described front air knife (61) comprises the left adjustment rack of air knife (91), servomotor (92), gear reduction box (93), worm gear reducer (94), air knife lift adjustment motor (95), shaft coupling (96), screw mandrel (97) and guide rod (98), the left adjustment rack of air knife (91) is fixed in described Left Drive case (13), and a upper lateral part of the short transverse of the left adjustment rack of this air knife (91) is provided with a upper limit signal picker (911), and bottom and be provided with limit signal collector (912) corresponding to the position of upper limit signal picker (911), servomotor (92) coordinates with gear reduction box (93) transmission in the position of bottom corresponding to gear reduction box (93) and fixing with gear reduction box (93), and gear reduction box (93) coordinates with worm gear reducer (94) transmission in the position of the bottom corresponding to worm gear reducer (94), worm gear reducer (94) is fixed back to the side of the left adjustment rack of air knife (91) together with gear reduction box (93) and worm gear reducer holder (941), and be fixed with a guide rod slip guide block (9411) at worm gear reducer holder (941) towards the side of left adjustment rack (91) and corresponding to the position of guide rod (98) and be fixed with a screw mandrel attaching nut (9412) in the position corresponding to screw mandrel (97), guide rod slip guide block (9411) is slidably matched with the middle part of the short transverse of guide rod (98), the middle part threaded engagement of the short transverse of screw mandrel attaching nut (9412) and screw mandrel (97), in the side of worm gear reducer (94) and correspond to described on, lower limit signal picker (911,912) position between is fixed with a signal picker contact (942), and the worm gear reducer axle (943) of worm gear reducer (94) is connected with the left end end of described front air knife (61), air knife lift adjustment motor (95) is for having the motor of rotating function, and be fixed in air knife lift adjustment motor fixing seat (952), and this air knife lift adjustment motor fixing seat (952) is fixed with the left adjustment rack entablature (913) of soar state in the top of the left adjustment rack of air knife (91) and the left adjustment rack of air knife (91), the air knife lift adjustment motor shaft (951) of air knife lift adjustment motor (95) is connected with the upper end of shaft coupling (96), and the lower end of shaft coupling (96) is connected with the upper end of screw mandrel (97) and the upper end of this screw mandrel (97) is bearing on the left adjustment rack entablature (913) of the left adjustment rack of air knife (91) rotationally, and the lower end of screw mandrel (97) is bearing on the left adjustment rack sill (914) of the left adjustment rack of air knife (91) rotationally, the upper end of guide rod (98) and left adjustment rack entablature (913) are fixed, and the lower end of guide rod (98) and left adjustment rack sill (914) are fixed, and this guide rod (98) and described screw mandrel (97) are longitudinally parallel, worm gear reducer axle (943) corresponding to the worm gear reducer (94) of each left guiding mechanism of air knife (9) of the left end end of described middle air knife (62) and the left end end of rear air knife (63) is connected with the left end end of middle air knife (62) and the left end end of rear air knife (63) respectively, the air knife right guiding mechanism (10) corresponding with the right-hand member end of described front air knife (61) comprises the right adjustment rack of air knife (101), air knife lift adjustment motor (102), shaft coupling (103), leading screw (104), sliding guide (105) and air knife bearing block (106), it is interior and corresponding with the left adjustment rack of described air knife (91) that the right adjustment rack of air knife (101) is fixed on described right transmission case (14), air knife lift adjustment motor (102) is for having the motor of rotating function, and be fixed in air knife lift adjustment motor fixing seat (1022), and this air knife lift adjustment motor fixing seat (1022) is fixed on the right adjustment rack entablature (1011) of the right adjustment rack of air knife (101) with the state of soaring in the top of the right adjustment rack of air knife (101), the air knife lifting motor axle (1021) of air knife lifting motor (102) is connected with the upper end of shaft coupling (103), and the lower end of shaft coupling (103) is connected with the upper end of leading screw (104) and the upper end of this leading screw (104) is bearing on right adjustment rack entablature (1011) rotationally, and the lower end of leading screw (104) is bearing on the right adjustment rack sill (1012) of the right adjustment rack of air knife (101) rotationally, the upper end of sliding guide (105) and right adjustment rack entablature (1011) are fixed, and the lower end of sliding guide (105) and right adjustment rack sill (1012) are fixed, and this sliding guide (105) and leading screw (104) are longitudinally parallel, the middle part of the length direction of air knife bearing block (106) is provided with a bearing (1061), this bearing (1061) is provided with an air knife and connects spindle nose (10611), be fixed with a leading screw attaching nut (1062) at air knife bearing block (106) towards the side of the right adjustment rack of air knife (101) and corresponding to the position of leading screw (104) and be fixed with a leader casing (1063) in the position corresponding to sliding guide (105), leading screw attaching nut (1062) and leading screw (104) threaded engagement, leader casing (1063) and sliding guide (105) are slidably matched, described air knife connects spindle nose (10611) and is connected with the right-hand member end of described front air knife (61), connect spindle nose (10611) corresponding to the air knife on the bearing (1061) of the air knife bearing block (106) of each right guiding mechanism of air knife (10) of the right-hand member end of described middle air knife (62) and the right-hand member end of rear air knife (63) to be connected with the right-hand member end of middle air knife (62) and the right-hand member end of rear air knife (63) respectively.
6. energy-saving fuzz fabric hot-air shaping equipment according to claim 4, it is characterized in that described power drive mechanism (5) comprises expander motor (51), expander motor sprocket (52), expander driving chain (53), expander sprocket wheel (54), sizing master roller drive motors (55), drive motors duplex chain wheel (56), sizing master roller sprocket wheel (57), derive transition roll shaft duplex chain wheel (58), sizing master roller driving chain (59a) and derivation transition roller driving chain (59b), expander motor (51) is fixed on expander motor cabinet (512), and expander motor cabinet (512) is fixed on the bottom of described right transmission case (14), expander motor sprocket (52) is fixed on the expander motor shaft (511) of expander motor (51), one end of expander driving chain (53) is nested with on expander sprocket wheel (54), the other end is nested with on expander motor sprocket (52), expander sprocket wheel (54) is fixed with the right-hand member of described expander (32), sizing master roller drive motors (55) is fixed on drive motors seat (552), and this drive motors seat (552) is fixed on the bottom of right transmission case (14), drive motors duplex chain wheel (56) is fixed on the drive motors axle (551) of sizing master roller drive motors (55), sizing master roller sprocket wheel (57) is fixed on the right-hand member of described sizing master roller axle (21), derive the right-hand member that transition roll shaft duplex chain wheel (58) is fixed on described derivation transition roll shaft (421), one end of sizing master roller driving chain (59a) is nested with in sizing master roller sprocket wheel (57), the other end is nested with on one of them sprocket wheel of drive motors duplex chain wheel (56), the one end of deriving transition roller driving chain (59b) is nested with on one of them sprocket wheel of deriving transition roll shaft duplex chain wheel (58), and the other end is nested with on another sprocket wheel of drive motors duplex chain wheel (56), wherein: the one end being equipped with a driving-chain (581) on another sprocket wheel of deriving transition roll shaft duplex chain wheel (58), and the other end of this driving-chain (581) is being in transmission connection with the doffing mechanism (30) of the backside top being arranged on described frame (1) afterwards through the driving-chain resigning hole (141) be opened on the top board of right transmission case (14).
7. energy-saving fuzz fabric hot-air shaping equipment according to claim 4, it is characterized in that the structure of the described cloth pressing roller guiding mechanism (20) be positioned on described right wallboard (12) is identical with the structure of the cloth pressing roller guiding mechanism (20) be positioned on described left wallboard (11), this cloth pressing roller guiding mechanism (20) be positioned on left wallboard (11) comprises an acting cylinder fixed head (201), one acting cylinder (202), pair of guide rails (203) and a spindle nose seat (204), acting cylinder fixed head (201) is fixed on the side of left wallboard (11) towards right wallboard (11) with heeling condition, acting cylinder (202) is fixed on the lower end of acting cylinder fixed head (201), pair of guide rails (203) is fixed on the upper end of acting cylinder fixed head (201) with parallel state, spindle nose seat (204) to be positioned between pair of guide rails (203) and to be slidably matched with pair of guide rails (203), this spindle nose seat (204) is connected with the acting cylinder post (2021) of acting cylinder (202), the left spindle nose of cloth pressing roller (341) of described cloth pressing roller (34) is fixed with spindle nose seat (204).
8. energy-saving fuzz fabric hot-air shaping equipment according to claim 5, it is characterized in that described left wallboard (11) upper and corresponding respectively to described front air knife (61), the position of left end end of middle air knife (62) and rear air knife (63) respectively offers an air knife left axle sleeve adjustment tank (111), and described right wallboard (12) is upper and position that the is right-hand member end of air knife (61), middle air knife (62) and rear air knife (63) before corresponding respectively to respectively offers an air knife right axle sleeve adjustment tank (121); before described air knife (61) left end end face on be fixed with one before air knife first member plate (612), air knife first member plate axle sleeve (6121) before the left side of this front air knife first member plate (612) is fixed with one with level, air knife right end plate (613) before the right-hand member end face of front air knife (61) is fixed with one, air knife right end plate axle sleeve (6131) before the right side of this front air knife right end plate (613) is fixed with one with level, the left air inlet of air knife (614) before the left end rear lateral portion of front air knife (61) is fixed with one, and before the rear lateral portion of right-hand member is fixed with one the right air inlet of air knife (615), front air knife is left, right air inlet (614,615) all communicate with front air knife chamber (611), the worm gear reducer axle (943) of the worm gear reducer (94) of the described air knife left guiding mechanism (9) corresponding with front air knife first member plate axle sleeve (6121) is fixed by screw in air knife first member plate axle sleeve (6121) before the position corresponding to air knife left axle sleeve adjustment tank (111) is inserted, the air knife of the bearing (1061) on the air knife bearing block (106) of the right guiding mechanism of described air knife (10) corresponding with front air knife right end plate axle sleeve (6131) connects spindle nose (10611) to be fixed by screw in air knife right end plate axle sleeve (6131) before the position corresponding to air knife right axle sleeve adjustment tank (121) is inserted, the left discharge pipe of described front hot bellows (7121) is connected with the left air inlet of described front air knife (614), and the right discharge pipe of described front hot bellows (7131) is connected with the right air inlet of front air knife (615), the bottom of the length direction of front air knife (61) is configured to front air knife air outlet (616), the shape of cross section of this front air knife air outlet (616) is inverted splayed, in described air knife (62) left end end face on be fixed with air knife first member plate (622) in, in this, the left side of air knife first member plate (622) is fixed with air knife first member plate axle sleeve (6221) in level, the right-hand member end face of middle air knife (62) is fixed with air knife right end plate (623) in, in this, the right side of air knife right end plate (623) is fixed with air knife right end plate axle sleeve (6231) in level, the left air inlet of air knife in (624) is fixed with in the left end rear lateral portion of middle air knife (62), and be fixed with the right air inlet of air knife in (625) in the rear lateral portion of right-hand member, middle air knife is left, right air inlet (624,625) all communicate with middle air knife chamber (621), the worm gear reducer axle (943) of the worm gear reducer (94) of the described air knife left guiding mechanism (9) corresponding with middle air knife first member plate axle sleeve (6221) is fixed by screw in air knife first member plate axle sleeve (6221) in the position corresponding to air knife left axle sleeve adjustment tank (111) is inserted, the air knife of the bearing (1061) on the air knife bearing block (106) of the right guiding mechanism of described air knife (10) corresponding with middle air knife right end plate axle sleeve (6231) connects spindle nose (10611) to be fixed by screw in air knife right end plate axle sleeve (6231) in the position corresponding to air knife right axle sleeve adjustment tank (121) is inserted, the left discharge pipe of described rear hot bellows first (7221) is connected with the left air inlet of described middle air knife (624), and the right discharge pipe of described rear hot bellows first (7241) is connected with the right air inlet of middle air knife (625), the bottom of the length direction of middle air knife (62) is configured to middle air knife air outlet (626), in this, the shape of cross section of air knife air outlet (626) is inverted splayed, air knife first member plate (632) after the left end end face of described rear air knife (63) is fixed with one, air knife first member plate axle sleeve (6321) after being fixed with one in the left side of this rear air knife first member plate (632) with level, air knife right end plate (633) after the right-hand member end face of rear air knife (63) is fixed with one, air knife right end plate axle sleeve (6331) after being fixed with one on the right side of this rear air knife right end plate (633) with level, the left air inlet of air knife (634) after the left end rear lateral portion of rear air knife (63) is fixed with one, and be fixed with a rear right air inlet of air knife (635) in the rear lateral portion of right-hand member, rear air knife is left, right air inlet (634,635) all communicate with rear air knife chamber (631), the worm gear reducer axle (943) of the worm gear reducer (94) of the described air knife left guiding mechanism (9) corresponding with rear air knife first member plate axle sleeve (6321) inserts in the position corresponding to air knife left axle sleeve adjustment tank (111) to be fixed by screw in air knife first member plate axle sleeve (6321) afterwards, the air knife of the bearing (1061) on the air knife bearing block (106) of the right guiding mechanism of described air knife (10) corresponding with rear air knife right end plate axle sleeve (6331) is connected spindle nose (10611) and to insert in the position corresponding to air knife right axle sleeve adjustment tank (121) and fixed by screw in air knife right end plate axle sleeve (6331) afterwards, the left discharge pipe of described rear hot bellows second (7231) is connected with the left air inlet of described rear air knife (634), and the right discharge pipe of described rear hot bellows second (7251) is connected with the right air inlet of rear air knife (635), the bottom of the length direction of rear air knife (63) is configured to rear air knife air outlet (636), the shape of cross section of this rear air knife air outlet (636) is inverted splayed.
9. the energy-saving fuzz fabric hot-air shaping equipment according to claim 4 or 6, it is characterized in that on the roll surface of the left end of described expander (32), be configured with left open-width screw thread (322), and on the roll surface of right-hand member, be configured with right open-width screw thread (323), with the middle position of the length direction of expander (32) for boundary, left open-width screw thread (322) is left hand thread, and right open-width screw thread (323) is right-handed thread.
10. energy-saving fuzz fabric hot-air shaping equipment according to claim 5, is characterized in that described upper limit signal picker (911) and lower limit signal picker (912) are travel switch, microswitch, position proximity switch, tongue tube or hall sensing element.
CN201520839238.3U 2015-10-27 2015-10-27 Hot -blast setting device of energy -saving pile fabric Active CN205133996U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105239305A (en) * 2015-10-27 2016-01-13 常熟市群英针织制造有限责任公司 Energy-saving plush fabric hot-air setting device
CN106017020A (en) * 2016-05-18 2016-10-12 赵士立 Novel spinning and drying mechanical equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105239305A (en) * 2015-10-27 2016-01-13 常熟市群英针织制造有限责任公司 Energy-saving plush fabric hot-air setting device
CN106017020A (en) * 2016-05-18 2016-10-12 赵士立 Novel spinning and drying mechanical equipment

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