CN205132694U - Stripping machine - Google Patents
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- CN205132694U CN205132694U CN201520896312.5U CN201520896312U CN205132694U CN 205132694 U CN205132694 U CN 205132694U CN 201520896312 U CN201520896312 U CN 201520896312U CN 205132694 U CN205132694 U CN 205132694U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型属于复合膜分离设备领域,具体地说,涉及一种剥离机。The utility model belongs to the field of composite membrane separation equipment, in particular to a stripping machine.
背景技术Background technique
剥离机是用于对转移膜复合后基膜与纸张的分离,当基膜与纸张分离后,纸张将单独收卷完成本司成品生产,而纸张收卷的质量直接关乎到客户印刷的生产质量,因此,纸张的收卷质量是非常重要的。The peeling machine is used to separate the base film from the paper after the transfer film is compounded. When the base film is separated from the paper, the paper will be wound up separately to complete the finished product production of our company, and the quality of the paper roll is directly related to the production quality of the customer's printing. , therefore, the quality of paper winding is very important.
现有剥离机,机台收卷张力设计存在严重缺陷,收卷端有一支直径为500mm的镜面被动钢辊,如此重且大的一支钢辊筒传动方式采用被动方式运转,既完全依赖于收卷张力带动其运转,在高速运转后,此钢辊自重的惯性无法控制,严重影响纸张收卷张力的稳定性。然而纸张收卷张力检测辊却安装于被动钢辊之前,没办法检测到纸张收卷端的实际张力,造成张力控制不精准而影响到纸张的收卷品质。并且在纸张的收卷过程中,纸张收卷辊的上方没有设置收卷压臂,纸张的收卷完全靠纸张收卷辊的转动而实现收卷,这样在收卷过程中纸卷中空气不能完全压出,收卷的纸卷存在间隙,使得纸卷得不够紧实,从而直接关乎到客户印刷的生产质量。The existing peeling machine has serious defects in the winding tension design of the machine. There is a mirror passive steel roller with a diameter of 500mm at the winding end. Rewinding tension drives its operation. After high-speed operation, the inertia of the steel roller's own weight cannot be controlled, which seriously affects the stability of paper rewinding tension. However, the paper winding tension detection roller is installed before the passive steel roller, so there is no way to detect the actual tension of the paper winding end, resulting in inaccurate tension control and affecting the paper winding quality. And during the paper winding process, there is no winding pressure arm above the paper winding roller, and the paper winding is completely realized by the rotation of the paper winding roller, so that the air in the paper roll cannot Completely extruded, there is a gap in the rolled paper roll, which makes the paper roll not tight enough, which directly affects the production quality of the customer's printing.
因此,有必要对现有的剥离机进行改进,以提高纸卷的收卷质量,降低能源消耗,提高收卷效率,降低生产成本。Therefore, it is necessary to improve the existing peeling machine to improve the winding quality of paper rolls, reduce energy consumption, improve winding efficiency and reduce production costs.
发明内容Contents of the invention
为了克服背景技术中存在的问题,本实用新型提供了一种剥离机,将传统的直径为Φ500mm的镜面被动钢辊拆除,更换为一支直径为Φ150mm的主驱动辊,提高纸张收卷张力的稳定性,并在主驱动辊与纸张收卷辊之间设置纸张收卷张力传感器,以实时检测纸张收卷端的实际张力,防止收卷端张力控制不精准而影响到纸张的收卷品质。In order to overcome the problems in the background technology, the utility model provides a peeling machine, which removes the traditional passive steel roller with a diameter of Φ500mm and replaces it with a main driving roller with a diameter of Φ150mm, so as to improve the paper winding tension. Stability, and a paper winding tension sensor is installed between the main drive roller and the paper winding roller to detect the actual tension of the paper winding end in real time, so as to prevent the inaccurate tension control of the winding end from affecting the paper winding quality.
为实现上述目的,本实用新型是通过如下技术方案实现的:In order to achieve the above object, the utility model is achieved through the following technical solutions:
所述的剥离机包括机架1、放卷辊2、放卷张力传感器3、导辊4、剥离辊5、基膜导辊6、基膜收卷张力传感器7、基膜收卷辊8、中间张力浮动辊9、纸张导辊10、主驱动辊11、压辊气缸12、压辊13、变频电机14、链条15、纸张收卷张力传感器16、纸张收卷辊17、收卷压臂18、放卷组19,所述的放卷辊2设置在放卷组19的前方,放卷组19设置在机架1的前方,所述的机架1包括前支架、后支架与横梁,所述的前支架的一侧设置有放卷张力传感器3与导辊4,前支架上部设置有剥离辊5,前支架的另一侧设置有基膜导辊6与基膜收卷张力传感器7,前支架的后方设置有基膜收卷辊8,所述的横梁上设置有中间张力浮动辊9与纸张导辊10,所述的后支架的前侧设置有主驱动辊11,主驱动辊11通过链条15与变频电机14连接,主驱动辊11的下方设置有压辊13,压辊13与压辊气缸12连接,机架1的后支架上设置有纸张收卷张力传感器16,机架1的后支架的后侧设置有纸张收卷辊17,所述的纸张收卷张力传感器16设置在主驱动辊11与纸张收卷辊17之间,纸张收卷辊17的上方设置有收卷压臂18。Described peeling machine comprises frame 1, unwinding roller 2, unwinding tension sensor 3, guide roller 4, stripping roller 5, base film guide roll 6, base film winding tension sensor 7, base film winding roll 8, Intermediate tension floating roller 9, paper guide roller 10, main drive roller 11, pressure roller cylinder 12, pressure roller 13, frequency conversion motor 14, chain 15, paper winding tension sensor 16, paper winding roller 17, winding pressure arm 18 , unwinding group 19, described unwinding roller 2 is arranged on the place ahead of unwinding group 19, and unwinding group 19 is arranged on the front of frame 1, and described frame 1 comprises front support, rear support and crossbeam, so One side of the front support is provided with an unwinding tension sensor 3 and a guide roller 4, the top of the front support is provided with a peeling roller 5, and the other side of the front support is provided with a base film guide roller 6 and a base film winding tension sensor 7, The rear of the front support is provided with a base film rewinding roller 8, the intermediate tension floating roller 9 and the paper guide roller 10 are arranged on the described crossbeam, the front side of the described rear support is provided with a main driving roller 11, and the main driving roller 11 The chain 15 is connected with the variable frequency motor 14, the pressure roller 13 is arranged under the main drive roller 11, the pressure roller 13 is connected with the pressure roller cylinder 12, and the paper winding tension sensor 16 is arranged on the rear support of the frame 1, and the frame 1 The rear side of the rear bracket is provided with a paper winding roller 17, and the paper winding tension sensor 16 is arranged between the main drive roller 11 and the paper winding roller 17, and a winding pressure roller 17 is arranged above the paper winding roller 17. arm 18.
所述的放卷辊2、基膜收卷辊8与纸张收卷辊17连接有电机。The unwinding roller 2 , the base film winding roller 8 and the paper winding roller 17 are connected with motors.
所述的主驱动辊11的直径为Φ150mm。The diameter of the main driving roller 11 is Φ150mm.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型将传统的直径为Φ500mm的镜面被动钢辊拆除,更换为一支采用变频电机驱动、直径为Φ150mm的主驱动辊,其运动不受自重的惯性影响,大大的提高了纸张收卷张力的稳定性;并在主驱动辊与纸张收卷辊之间设置纸张收卷张力传感器,以实时检测纸张收卷端的实际张力,防止收卷端张力控制不精准而影响到纸张的收卷品质;同时,在纸张收卷辊的上方设置收卷压臂,以保证纸张在收卷过程中空气可被完全压出,进一步保证纸张的收卷质量,并且本实用新型操作方便,节能实用,有效的降低了纸张收卷辊的能源消耗。The utility model removes the traditional passive steel roller with a diameter of Φ500mm and replaces it with a main drive roller with a diameter of Φ150mm driven by a frequency conversion motor. Stability; and a paper winding tension sensor is set between the main drive roller and the paper winding roller to detect the actual tension of the paper winding end in real time, so as to prevent the inaccurate tension control of the winding end from affecting the paper winding quality; At the same time, a winding pressure arm is set above the paper winding roller to ensure that the air can be completely pressed out during the paper winding process, further ensuring the paper winding quality, and the utility model is easy to operate, energy-saving, practical and effective Reduced energy consumption of paper take-up rollers.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中,1-机架、2-放卷辊、3-放卷张力传感器、4-导辊、5-剥离辊、6-基膜导辊、7-基膜收卷张力传感器、8-基膜收卷辊、9-中间张力浮动辊、10-纸张导辊、11-主驱动辊、12-压辊气缸、13-压辊、14-变频电机、15-链条、16-纸张收卷张力传感器、17-纸张收卷辊、18-收卷压臂、19-放卷组。In the figure, 1-frame, 2-unwinding roller, 3-unwinding tension sensor, 4-guide roller, 5-peeling roller, 6-base film guide roller, 7-base film winding tension sensor, 8-base Film winding roller, 9-intermediate tension floating roller, 10-paper guide roller, 11-main driving roller, 12-pressure roller cylinder, 13-pressure roller, 14-frequency conversion motor, 15-chain, 16-paper winding tension Sensor, 17-paper winding roller, 18-winding pressing arm, 19-unwinding group.
具体实施方式detailed description
为了使本实用新型的目的、技术方案和有益效果更加清楚,下面将结合附图,对本实用新型的优选实施例进行详细的说明,以方便技术人员理解。In order to make the purpose, technical solutions and beneficial effects of the present utility model clearer, the preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings, so as to facilitate the understanding of technical personnel.
如图1所示,本实用新型公开了一种剥离机,其技术方案为:所述的剥离机包括机架1、放卷辊2、放卷张力传感器3、导辊4、剥离辊5、基膜导辊6、基膜收卷张力传感器7、基膜收卷辊8、中间张力浮动辊9、纸张导辊10、主驱动辊11、压辊气缸12、压辊13、变频电机14、链条15、纸张收卷张力传感器16、纸张收卷辊17、收卷压臂18、放卷组19。As shown in Figure 1, the utility model discloses a kind of stripping machine, and its technical scheme is: described stripping machine comprises frame 1, unwinding roller 2, unwinding tension sensor 3, guide roller 4, stripping roller 5, Base film guide roller 6, base film winding tension sensor 7, base film winding roller 8, intermediate tension floating roller 9, paper guide roller 10, main drive roller 11, pressure roller cylinder 12, pressure roller 13, frequency conversion motor 14, Chain 15, paper winding tension sensor 16, paper winding roller 17, winding pressing arm 18, unwinding group 19.
所述的放卷辊2设置在放卷组19的前方,放卷组19设置在机架1的前方,放卷辊2由电机带动其转动,实现复合膜的自主放卷,所述的机架1包括前支架、后支架与横梁,所述的前支架的一侧设置有放卷张力传感器3与导辊4,放卷张力传感器3能够实时检测复合膜的实际张力,以保证复合膜能够更好的实现后续工作;前支架上部设置有剥离辊5,剥离辊5对复合膜进行剥离,从而实现基膜和纸张的分离;前支架的另一侧设置有基膜导辊6与基膜收卷张力传感器7,前支架的后方设置有基膜收卷辊8,通过剥离辊5剥离后的基膜通过基膜收卷张力传感器7实时检测其张力,以便于基膜收卷辊8对其进行收卷。The unwinding roller 2 is arranged in front of the unwinding group 19, and the unwinding group 19 is arranged in front of the frame 1, and the unwinding roller 2 is driven by a motor to rotate to realize the independent unwinding of the composite film. Frame 1 comprises front support, rear support and crossbeam, and one side of described front support is provided with unwinding tension sensor 3 and guide roller 4, and unwinding tension sensor 3 can detect the actual tension force of composite film in real time, to guarantee that composite film can To better realize follow-up work; the upper part of the front support is provided with a peeling roller 5, which peels off the composite film, thereby realizing the separation of the base film and paper; the other side of the front support is provided with a base film guide roller 6 and a base film Winding tension sensor 7, the rear of front support is provided with base film winding roller 8, and the base film after peeling off roller 5 is detected its tension force by base film winding tension sensor 7 in real time, so that base film winding roller 8 pairs It winds up.
所述的横梁上设置有中间张力浮动辊9与纸张导辊10,所述的后支架的前侧设置有主驱动辊11,所述的主驱动辊11的直径为150mm,由剥离辊5剥离的纸张绕过中间张力浮动辊9与纸张导辊10后到达主驱动辊11,主驱动辊11通过链条15与变频电机14连接,主驱动辊11通过变频电机14带动其运转,并且,主驱动辊11的直径为Φ150mm,大大的降低了主驱动辊11的重量,从而使得其运动不受其自重的惯性影响,保证了纸张收卷张力的稳定性,主驱动辊11的下方设置有压辊13,压辊13与压辊气缸12连接,机架1的后支架上设置有纸张收卷张力传感器16,机架1的后支架的后侧设置有纸张收卷辊17,所述的纸张收卷张力传感器16设置在主驱动辊11与纸张收卷辊17之间,设置在主驱动辊11与纸张收卷辊17之间的纸张收卷张力传感器16可实时检测纸张的实际张力,使得纸张收卷端张力得到精准的控制,从而保证纸张的收卷品质,纸张收卷辊17的上方设置有收卷压臂18,收卷压臂18对纸张的收卷起到梳理的作用,进一步保证了纸张的收卷效果。The middle tension floating roller 9 and the paper guide roller 10 are arranged on the crossbeam, and the main driving roller 11 is arranged on the front side of the described rear support. The paper bypasses the intermediate tension floating roller 9 and the paper guide roller 10 and reaches the main driving roller 11. The main driving roller 11 is connected with the frequency conversion motor 14 through the chain 15. The main driving roller 11 is driven by the frequency conversion motor 14 to run, and the main driving roller 11 The diameter of the roller 11 is Φ150mm, which greatly reduces the weight of the main driving roller 11, so that its movement is not affected by the inertia of its own weight, and ensures the stability of the paper winding tension. There is a pressure roller under the main driving roller 11 13. The pressure roller 13 is connected to the pressure roller cylinder 12. A paper winding tension sensor 16 is arranged on the rear support of the frame 1, and a paper winding roller 17 is arranged on the rear side of the rear support of the frame 1. The paper winding The roll tension sensor 16 is arranged between the main driving roller 11 and the paper winding roller 17, and the paper winding tension sensor 16 arranged between the main driving roller 11 and the paper winding roller 17 can detect the actual tension of the paper in real time, so that the paper The tension at the rewinding end is precisely controlled to ensure the quality of paper rewinding. A rewinding press arm 18 is arranged above the paper rewinding roller 17. The rewinding press arm 18 plays a role in combing the paper rewinding, further ensuring Improve the paper rolling effect.
所述的放卷辊2、基膜收卷辊8与纸张收卷辊17连接有电机。The unwinding roller 2 , the base film winding roller 8 and the paper winding roller 17 are connected with motors.
本实用新型的工作过程:Working process of the present utility model:
将需要剥离的复合膜卷安装在放卷辊2上,复合膜的端头拉出从放卷组19上的辊筒上绕过后,再绕过放卷张力传感器3、导辊4而到达剥离辊5,剥离辊5对复合膜进行剥离,剥离后的基膜经过基膜导辊6、基膜收卷张力传感器7到达基膜收卷辊8进行收卷;与此同时,剥离后的纸张从中间张力浮动辊9、纸张导辊10绕过后,到达主驱动辊11,此时,压辊气缸12推动压辊13压在绕在主驱动辊11上的纸张上,纸张从主驱动辊11绕过后,再从纸张收卷张力传感器16上绕过,通过导辊10的引导后在纸张收卷辊17上进行收卷,纸张在收卷过程中,主驱动辊11由变频电机14通过链条15带动其转动,从而使得其运动不受其自重的惯性影响,保证了纸张收卷张力的稳定性,同时,设置在主驱动辊11与纸张收卷辊17之间设置纸张收卷张力传感器16实时检测纸张收卷端的实际张力,使得纸张收卷端张力得到精准的控制,从而保证了纸张的收卷品质。The composite film roll that needs to be peeled off is installed on the unwinding roller 2, and the end of the composite film is pulled out and passed around the roller on the unwinding group 19, and then bypasses the unwinding tension sensor 3 and the guide roller 4 to reach the stripping Roller 5 and stripping roller 5 peel off the composite film, and the base film after stripping reaches the base film winding roller 8 through the base film guide roller 6 and the base film winding tension sensor 7 for winding; at the same time, the stripped paper After bypassing the intermediate tension floating roller 9 and the paper guide roller 10, it reaches the main drive roller 11. At this time, the pressure roller cylinder 12 pushes the pressure roller 13 to press on the paper wound on the main drive roller 11, and the paper passes through the main drive roller 11. After bypassing, it will bypass the paper winding tension sensor 16, and then wind up on the paper winding roller 17 after being guided by the guide roller 10. During the winding process of the paper, the main drive roller 11 is driven by the frequency conversion motor 14 through the chain. 15 drives it to rotate, so that its movement is not affected by the inertia of its own weight, ensuring the stability of the paper winding tension. At the same time, a paper winding tension sensor 16 is arranged between the main driving roller 11 and the paper winding roller 17 Real-time detection of the actual tension of the paper winding end, so that the tension of the paper winding end can be accurately controlled, thus ensuring the quality of paper winding.
本实用新型将传统的直径为Φ500mm的镜面被动钢辊拆除,更换为一支采用变频电机驱动、直径为Φ150mm的主驱动辊,其运动不受自重的惯性影响,大大的提高了纸张收卷张力的稳定性;并在主驱动辊与纸张收卷辊之间设置纸张收卷张力传感器,以实时检测纸张收卷端的实际张力,防止收卷端张力控制不精准而影响到纸张的收卷品质;同时,在纸张收卷辊的上方设置收卷压臂,以保证纸张在收卷过程中空气可被完全压出,进一步保证纸张的收卷质量,并且本实用新型操作方便,节能实用,有效的降低了纸张收卷辊的能源消耗。The utility model removes the traditional passive steel roller with a diameter of Φ500mm and replaces it with a main drive roller with a diameter of Φ150mm driven by a frequency conversion motor. Stability; and a paper winding tension sensor is set between the main drive roller and the paper winding roller to detect the actual tension of the paper winding end in real time, so as to prevent the inaccurate tension control of the winding end from affecting the paper winding quality; At the same time, a winding pressure arm is set above the paper winding roller to ensure that the air can be completely pressed out during the paper winding process, further ensuring the paper winding quality, and the utility model is easy to operate, energy-saving, practical and effective Reduced energy consumption of paper take-up rollers.
最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.
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| CN201520896312.5U CN205132694U (en) | 2015-11-11 | 2015-11-11 | Stripping machine |
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| CN201520896312.5U CN205132694U (en) | 2015-11-11 | 2015-11-11 | Stripping machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106149015A (en) * | 2016-08-24 | 2016-11-23 | 江苏晨力环保科技有限公司 | A kind of electrolytic manganese horizontal stripping machine stripper roll wheels |
| CN106743961A (en) * | 2016-12-28 | 2017-05-31 | 苏州培华电子材料有限公司 | One kind peels off tape divider |
| CN108891955A (en) * | 2018-07-09 | 2018-11-27 | 桐乡市华灵丝绸有限责任公司 | The imitative production of sheepskin leather facing material intelligent bundling system and its control method automatically |
| CN110422680A (en) * | 2019-07-02 | 2019-11-08 | 深圳市友利特精密机械制造有限公司 | Cutting machine |
| CN110589572A (en) * | 2019-09-27 | 2019-12-20 | 深圳市誉辰自动化设备有限公司 | Stripping device |
-
2015
- 2015-11-11 CN CN201520896312.5U patent/CN205132694U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106149015A (en) * | 2016-08-24 | 2016-11-23 | 江苏晨力环保科技有限公司 | A kind of electrolytic manganese horizontal stripping machine stripper roll wheels |
| CN106743961A (en) * | 2016-12-28 | 2017-05-31 | 苏州培华电子材料有限公司 | One kind peels off tape divider |
| CN108891955A (en) * | 2018-07-09 | 2018-11-27 | 桐乡市华灵丝绸有限责任公司 | The imitative production of sheepskin leather facing material intelligent bundling system and its control method automatically |
| CN110422680A (en) * | 2019-07-02 | 2019-11-08 | 深圳市友利特精密机械制造有限公司 | Cutting machine |
| CN110422680B (en) * | 2019-07-02 | 2021-10-01 | 深圳市友利特精密机械制造有限公司 | Splitting machine |
| CN110589572A (en) * | 2019-09-27 | 2019-12-20 | 深圳市誉辰自动化设备有限公司 | Stripping device |
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