The stepless adjustable leaf spring shaving die in blade clearance
Technical field
The utility model relates to a kind of cutting dies of sheet metal, is specifically related to the stepless adjustable leaf spring shaving die in a kind of blade clearance.
Background technology
In leaf springs of car production process, in order to meet Production requirement, need to carry out two trimming to leaf spring end.Existing side cutting sewing machine comprises upper and lower cutting knife, and upper and lower cutting knife is corresponding upper and lower tool rest respectively, because plate spring sheet hardness is large, rigidity is strong, comparatively serious to the wearing and tearing of blade in cutting process, may wear to a certain degree, upper and lower cutting clearance is excessive, affects trimming effect.Now, need to adjust the position of upper cutter, existing method is generally between upper cutter head and upper cutter, fill in iron plate adjustment, by iron plate thickness effect, the adjustable range of lower cutter can not realize stepless adjustable, an immediate regulated value only can be selected to use, so easily damage cutting knife, affect its service life, and in adjustment process, need test of many times, to judge whether the iron plate thickness inserted meets trimming demand, inefficiency.
Utility model content
For solving the deficiency in above-mentioned technology, the purpose of this utility model is: provide a kind of blade clearance stepless adjustable leaf spring shaving die, realize the step-less adjustment of upper cutter position, regulates efficiency high, cutting knife long service life, reduces production cost.
For solving its technical problem, technical solution adopted in the utility model is:
The stepless adjustable leaf spring shaving die in described blade clearance, comprise cope match-plate pattern and lower bolster, on, lower bolster correspondence be arranged in parallel, cope match-plate pattern bottom surface bilateral symmetry stationary wedge upper cutter head, upper cutter head is connected with wedge shape regulating block and upper cutter in turn, wedge shape regulating block connects adjusting part, the position fixed down cutter of corresponding upper cutter on lower bolster, on, lower cutter blade is oppositely arranged, lower cutter is fixed on lower tool rest, lower tool rest is fixed on lower bolster, between lower bolster and cope match-plate pattern in correspondence, lower cutter arranges guider, the corresponding lower cutter of lower bolster arranges positioner.
The utility model can be arranged on the enterprising enforcement of gap-framepress and use, the corresponding gap-framepress of cope match-plate pattern end face arranges U-shaped holddown groove and die shank, the stroke of gap-framepress needs setting in advance according to trimming, during trimming, leaf spring is fixed by positioning device at lower cutter end face, then upper cutter is descending under the effect of gap-framepress, under the cooperation of upper cutter and lower cutter, complete two trimming, upper, after there is space because wearing and tearing between lower cutter, the position of wedge shape regulating block is regulated by adjusting part, the upper cutter of cope match-plate pattern both sides is close under the squeezing action of wedge shape regulating block, and the adjusting position of upper cutter is determined in conjunction with the position of lower cutter, adjustment process simple and fast, efficiency significantly improves.
Wherein, preferred version is:
Together with described upper cutter head, wedge shape regulating block are bolted on upper cutter, when needing to regulate wedge shape regulating block position, need first to loosen this set bolt, again tighten after regulating.
Described adjusting part comprises adjusting bolt and fixed head, fixed head is fixed on upper cutter head, on fixed head, corresponding adjusting bolt arranges U-shaped holddown groove, adjusting bolt is fixed by U-shaped holddown groove, the movement that adjusting bolt can realize wedge shape regulating block only need be rotated during adjustment, time saving and energy saving, U-shaped holddown groove plays restriction positioning action to adjusting bolt, prevents it from turning sideslip in process.
Described guider comprises guide pad and gathering sill, guide pad is symmetricly set on the opposing side of two upper cutter heads, on lower bolster, corresponding guide pad arranges gathering sill respectively, guide-localization effect is played in the movement of gathering sill to upper cutter, prevent upper cutter from cutting process, occurring dislocation, affect cut quality.
Described positioner comprises prelocalization assembly and rear positioning component, prelocalization assembly is fixed on lower bolster front end, rear positioning component is fixed on lower bolster rear end, when two trimming is carried out to leaf spring, need conventional two kinds of localization methods according to the processing of different leaf spring, one is rear location, and one is centre bore location, prelocalization assembly is used for centre bore location, and rear positioning component is used for rear location.
Described prelocalization assembly comprises prelocalization plate and prelocalization block, prelocalization plate is fixed on lower bolster front end, prelocalization plate is provided with Long Circle groove, prelocalization block is bolted in Long Circle groove, prelocalization block end face center is provided with positioning cylinder, when leaf spring needs centre bore to locate, the position fixing prelocalization block is required according to leaf spring Cutting Length, distance between leaf spring Cutting Length and centralized positioning cylinder to cutter, positioning cylinder is positioned through leaf spring centre bore, then realizes two trimming by the relative motion of upper and lower cutting knife.
Described rear positioning component comprises rear locating piece and rear position plate, under rear position plate correspondence, tool rest is fixed on lower bolster rear end, the corresponding rear position plate of rear locating piece end face arranges groove, groove floor height is concordant with lower cutter, rear position plate is arranged Long Circle groove, rear position plate is fixed on lower cutter end face by Long Circle groove with at the groove of rear locating piece end face, when locating after leaf spring needs, the position of rear position plate is regulated by Long Circle groove, withstand leaf spring afterbody by rear position plate, carry out two trimming by the relative motion of upper and lower cutting knife.
Compared with prior art, the utility model has following beneficial effect:
The utility model can realize the step-less adjustment of upper cutter position, adjustment efficiency is high, cutting knife long service life, reduce production cost, it is arranged on the enterprising enforcement of gap-framepress and uses, the corresponding gap-framepress of cope match-plate pattern end face arranges U-shaped holddown groove and die shank, the stroke of gap-framepress needs setting in advance according to trimming thickness, during trimming, leaf spring is fixed by positioning device at lower cutter end face, then upper cutter is descending under the effect of gap-framepress, under the cooperation of upper cutter and lower cutter, complete two trimming, upper, after there is space because wearing and tearing between lower cutter, the position of wedge shape regulating block is regulated by adjusting part, the upper cutter of cope match-plate pattern both sides is close under the squeezing action of wedge shape regulating block, and the adjusting position of upper cutter is determined in conjunction with the position of lower cutter, adjustment process simple and fast, efficiency significantly improves.
Accompanying drawing explanation
Fig. 1 embodiment 1 stereogram
Fig. 2 embodiment 1 cope match-plate pattern and fixed part upward view thereof.
Fig. 3 embodiment 1 lower bolster and fixed part top view thereof.
In figure: 1, cope match-plate pattern; 2, lower bolster; 3, upper cutter head; 4, wedge shape regulating block; 5, upper cutter; 6, lower cutter; 7, lower tool rest; 8, adjusting bolt; 9, fixed head; 10, U-shaped holddown groove; 11, guide pad; 12, gathering sill; 13, prelocalization plate; 14, prelocalization block; 15, positioning cylinder; 16, rear locating piece; 17, rear position plate; 18, die shank.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model embodiment is described further:
Embodiment 1:
As Fig. 1-3 shows, the stepless adjustable leaf spring shaving die in blade clearance described in the utility model, comprise cope match-plate pattern 1 and lower bolster 2, on, lower bolster correspondence be arranged in parallel, cope match-plate pattern 1 bottom surface bilateral symmetry stationary wedge upper cutter head 3, upper cutter head 3 is connected with wedge shape regulating block 4 and upper cutter 5 in turn, wedge shape regulating block 4 connects adjusting part, the position fixed down cutter 6 of corresponding upper cutter 5 on lower bolster 2, on, lower cutter blade is oppositely arranged, lower cutter 6 is fixed on lower tool rest 7, lower tool rest 7 is fixed on lower bolster 2, between lower bolster 2 and cope match-plate pattern 1 in correspondence, lower cutter arranges guider, the corresponding lower cutter 6 of lower bolster 2 arranges positioner.
Wherein, together with upper cutter head 3, wedge shape regulating block 4 are bolted on upper cutter 5, when needing to regulate wedge shape regulating block 4 position, need first to loosen this set bolt, again tighten after regulating, adjusting part comprises adjusting bolt 8 and fixed head 9, fixed head 9 is fixed on cope match-plate pattern 1, on fixed head 9, corresponding adjusting bolt 8 arranges U-shaped holddown groove 10, adjusting bolt 8 is fixed by U-shaped holddown groove 10, the movement that adjusting bolt 8 can realize wedge shape regulating block 4 only need be rotated during adjustment, time saving and energy saving, U-shaped holddown groove 10 pairs of adjusting bolts 8 play restriction positioning action, prevent it from turning sideslip in process, guider comprises guide pad 11 and gathering sill 12, guide pad 11 is symmetricly set on the opposing side of two upper cutter heads 3, on lower bolster 2, corresponding guide pad 11 arranges gathering sill 12 respectively, guide-localization effect is played in the movement of gathering sill 12 pairs of upper cutters 5, prevent upper cutter 5 from cutting process, occurring dislocation, affect cut quality, positioner comprises prelocalization assembly and rear positioning component, prelocalization assembly is fixed on lower bolster 2 front end, rear positioning component is fixed on lower bolster 2 rear end, when two trimming is carried out to leaf spring, need conventional two kinds of localization methods, one is rear location, and one is centre bore location, prelocalization assembly is used for centre bore location, and rear positioning component is used for rear location, prelocalization assembly comprises prelocalization plate 13 and prelocalization block 14, prelocalization plate 13 is fixed on lower bolster 2 front end, prelocalization plate 13 is provided with Long Circle groove, prelocalization block 14 is bolted in Long Circle groove, prelocalization block 14 end face center is provided with positioning cylinder 15, when leaf spring needs centre bore to locate, the position fixing prelocalization block 14 is required according to leaf spring Cutting Length, distance between leaf spring Cutting Length and centralized positioning cylinder 15 to cutter, positioning cylinder 15 is positioned through leaf spring centre bore, then by upper, the cooperation of lower cutter realizes two trimming, rear positioning component comprises rear locating piece 16 and rear position plate 17, the lower tool rest 7 of rear position plate 17 correspondence is fixed on lower bolster 2 rear end, the corresponding rear position plate 17 of rear locating piece 16 end face arranges groove, groove floor height is concordant with lower cutter 6, rear position plate 17 is arranged Long Circle groove, rear position plate 17 is fixed on lower cutter 6 end face by Long Circle groove with at the groove of rear locating piece 16 end face, when locating after leaf spring needs, the position of rear position plate 17 is regulated by Long Circle groove, leaf spring afterbody is withstood by rear position plate 17, by upper, two trimming is carried out in the mutual motion of lower cutter.
The utility model can the perpendicularity of fast testing plate spring grasswort and the depth of parallelism, and reliable results, improves production quality and safety coefficient.The utility model can be arranged on the enterprising enforcement of gap-framepress and use, the corresponding gap-framepress of cope match-plate pattern 1 end face arranges U-shaped holddown groove 10 and die shank 18, the stroke of gap-framepress needs setting in advance according to trimming, during trimming, leaf spring is fixed by positioning device at lower cutter 6 end face, then upper cutter 5 is descending under the effect of gap-framepress, under the cooperation of upper cutter 5 and lower cutter 6, complete two trimming, upper, after there is space because wearing and tearing between lower cutter, the position of wedge shape regulating block 4 is regulated by adjusting part, the upper cutter 5 of cope match-plate pattern 1 both sides is close under the squeezing action of wedge shape regulating block 4, and the adjusting position of upper cutter 5 is determined in conjunction with the position of lower cutter 6, adjustment process simple and fast, efficiency significantly improves.