CN205127890U - Balling disc sprinkler system - Google Patents

Balling disc sprinkler system Download PDF

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Publication number
CN205127890U
CN205127890U CN201520934620.2U CN201520934620U CN205127890U CN 205127890 U CN205127890 U CN 205127890U CN 201520934620 U CN201520934620 U CN 201520934620U CN 205127890 U CN205127890 U CN 205127890U
Authority
CN
China
Prior art keywords
work card
water spray
disc
injection system
balling machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520934620.2U
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Chinese (zh)
Inventor
吴讯杰
达朝晖
童毅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Iron and Steel Group Co Ltd
Original Assignee
Chongqing Iron and Steel Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Iron and Steel Group Co Ltd filed Critical Chongqing Iron and Steel Group Co Ltd
Priority to CN201520934620.2U priority Critical patent/CN205127890U/en
Application granted granted Critical
Publication of CN205127890U publication Critical patent/CN205127890U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a balling disc sprinkler system, balling disc includes the disc of personally submitting angle setting with the level and sets up in the disc top and scrape the knife rest rather than matched with, the disc includes the work quotation of work and the web of locating work quotation week edge, sprinkler system includes detachable water spray board, be equipped with square horizontal bar on the water spray board, it is equipped with a plurality of and square horizontal bar block complex U -shaped spare on the knife rest to scrape, still be equipped with the nozzle of a plurality of towards work quotation interval arrangement on the water spray board, still be equipped with feed inlet and inlet opening on the water spray board, the feed inlet is in the top of work quotation lower half, the inlet opening is located the feed inlet under and be close to the feed inlet and arrange. The utility model discloses balling disc is through optimizing arranging of sprinkler system for can be even spray water to the work quotation is reduced the raise dust of balling -up in -process, and is adopted the high pressure spray nozzle, is the injection of different angles, maximum balling -up with higher speed.

Description

Disc balling machine water injection system
Technical field
The utility model belongs to disc balling machine technical field, is specifically related to disc balling machine water injection system.
Background technology
Disc balling machine is the equipment of the manufacture green-ball in pelletizing production technique, its operation principle is, motor via reducer in transmission mechanism drives pelletizing disk rotational, after powder is readily wetted by water in pelletizing disk, continuous rolling forms material grain-small nodules-large pellet, the spherolite making material larger and less spherolite form regular operation along tracks different separately respectively, when the middle part that bead deflects away from pelletizing disk continues to roll large, then roll and discharge to web.
Traditional disc balling machine is generally be provided with a water injector in the side being positioned at scraper, due to the restriction of water injector position, substantially water injector side is only had can to have enough injection flow rates, moisture in the work card of whole work is caused to spray uneven, in globulation, airborne dust is excessive, also affect the quick production of mother bulb, make the ball created non-large namely little, the problems such as granularity is defective.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of disc balling machine water injection system, it is the layout by optimizing water injector, make it possible to more uniform to work card in spray water, reduce the airborne dust in globulation, make granulation product have the advantages such as good looking appearance, granulating rate is high, the mellow and full intensity of particle is large.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of disc balling machine water injection system, described disc balling machine comprise horizontal by angle arrange disk and be arranged at the doctor blade holder matched above disk and with it, described disk comprises work card and is located at the web on work card periphery, described water injection system comprises dismountable water spray plate, described water spray plate is provided with square horizontal stripe, described doctor blade holder is provided with the U-shaped part of several and square horizontal stripe snap fit, described water spray plate is also provided with several towards the spaced apart nozzle of work card, described water spray plate is also provided with charging aperture and inlet opening, described charging aperture is in the top of work card Lower Half, described inlet opening to be positioned at immediately below charging aperture and to be close to charging aperture to be arranged.
Further, described nozzle is high-pressure atomization nozzle.
Further, the water spray angle of described high pressure nozzle and injection flow rate are adjustable.
Further, also comprise and be connected with PLC, described PLC is used for the time automatically regulating each nozzle to open or close.
Further, the diameter of described inlet opening is 0.5 ~ 1.5mm.
Further, the discharging point of described charging aperture is located at immediately below work card center, and and length scale between work card center can determine according to the diameter of disk and rotating speed.
Further, described work card and web are provided with liner plate, described liner plate is high-molecular polythene wear-resistant liner plate.
Further, described web height is 0.1 ~ 0.12 times of work card diameter.
The utility model has the advantage of: one is by being optimized the nozzle quantity and position etc. of water injection system, nozzle is provided with in the inferior and superior halves of work card, and in different spray angles, to reach maximized covering long ball district, for globulation provides appropriate and uniform water spray, green-ball can be obtained and enough must be convenient to Fast Growth by moisture, and water spray plate and high-pressure atomization nozzle combine, and can prevent airborne dust and optimize balling-up effect; Two is by arranging high-molecular polythene wear-resistant liner plate in work card and web, the surface flatness of balling-up can be improved, not only be conducive to slowing down the bonding of powder to work card and web, also guarantee that spheroid is not damaged when doing parabola and falling, improve ball-formation quality, strengthen the service life of pelletizing disk and scraper.It is simple that this disc balling machine has structure, easy to make, makes granulation product have the advantages such as good looking appearance, granulating rate is high, the mellow and full intensity of particle is large.
Other advantages of the present utility model, target and feature will be set forth to a certain extent in the following description, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or can be instructed from practice of the present utility model.Target of the present utility model and other advantages can be realized by description below and obtain.
Accompanying drawing explanation
In order to make the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, the utility model is described in further detail, wherein:
Fig. 1 is the partial schematic diagram of the utility model disc balling machine water injection system;
Fig. 2 is the schematic diagram of square horizontal stripe and U-shaped part;
Reference numeral: 1-doctor blade holder; 2-disk, 201-works card, 202-web; 3-water spray plate; 4-nozzle; 5-charging aperture; 6-inlet opening; The square horizontal stripe of 7-; 8-U shape part.
Detailed description of the invention
Below will be described in detail preferred embodiment of the present utility model; Should be appreciated that preferred embodiment only in order to the utility model is described, instead of in order to limit protection domain of the present utility model.
As shown in Figure 1, a kind of disc balling machine water injection system, described disc balling machine comprises the disk 2 that arranges horizontal by angle and is arranged at the doctor blade holder 1 matched above disk 2 and with it, the web 202 that described disk 2 comprises work card 201 and is located on work card 201 periphery, described water injection system comprises dismountable water spray plate 3, the medial surface of described water spray plate 3 is provided with square horizontal stripe 7, described doctor blade holder 1 is provided with the U-shaped part 8 of several and square horizontal stripe 7 snap fit, so not only water spray plate 3 can be made to be fixed on doctor blade holder 1 horizontal by the design of certain angle in conjunction with disk 2, also dismounting can be convenient to, described water spray plate 3 is provided with several towards the spaced apart nozzle 4 of work card, spray field can be made wider and spray water effect evenly, described water spray plate 3 is also provided with charging aperture 5 and inlet opening 6, described charging aperture 5 is in the top of work card 201 Lower Half, described inlet opening 6 to be positioned at immediately below charging aperture 5 and to be close to charging aperture 5 to be arranged, the effect of powder through inlet opening 6 under dropping can be made like this to produce mother bulb fast, the operating efficiency of balling ratio and disc balling machine is provided.
In the present embodiment, described nozzle 4 is high-pressure atomization nozzle, and the moisture after green-ball can be made to obtain uniform atomizing, is beneficial to mother bulb or green-ball accelerates balling-up, and ensures intensity and the compactness of green-ball, and the water spray angle of high pressure nozzle and injection flow rate are adjustable, to regulate water spray position, and water discharge pattern can be adjusted neatly according to actual conditions, also comprise and be connected with PLC, described PLC is used for the time automatically regulating each nozzle to open or close, carrying out respectively regulating different water spray effects according to the difference of practical condition to the regional long ball effect of whole work card, water spray effect is made more to be adapted to actual needs, not only be conducive to improving airborne dust situation and optimize pelletizing effect, the situation of the work card adhesive powder material of disc balling machine is also made to decrease, reduce its energy consumption.
In the present embodiment, the diameter of described inlet opening 6 is 0.5 ~ 1.5mm, during work, by water refinement linear distribution from the hole of inlet opening 6, guarantee material once to work card by moistening balling-up, produce mother bulb fast, improve balling-up efficiency, preferably, the diameter of described inlet opening 6 is 1mm.
In the present embodiment, the discharging point of described charging aperture 5 is located at immediately below work card 201 center, and and length scale between work card 201 center can to determine according to the diameter of disk 2 and rotating speed, its span can be 500 ~ 1500mm, charging aperture 5 can make powder concentrate to fall into the assigned address immediately below work card 201 center, be beneficial to produce mother bulb, and water spray plate 3 also effectively can prevent from impacting the powder diffusion of bounce-back in work card 201, be unlikely to the working environment having influence on surrounding, and powder can be made to fall back in work card 201 fast, be beneficial to the quick formation of mother bulb, improve balling ratio.
In the present embodiment, described work card 201 and web 202 are provided with liner plate (not shown), described liner plate is high-molecular polythene wear-resistant liner plate, not only have good low temperature impact strength, wearability is strong, coefficient of friction is little, its good self lubricity is conducive to producing good looking appearance, balling-up that particle is mellow and full; Also there is the feature that adhesiveness is not good, effects on surface bur is easy to cleaning, be convenient to scraper scraper, effectively can alleviate the load of sizing to pelletizing disk, thus alleviate the live load of drive unit and transmission device, and there is corrosion resistance and ageing resistance, and density is little, quality is light, is convenient to carrying and installs.
In the present embodiment, described web 202 is highly 0.1 ~ 0.12 times of work card 201 diameter, this is because the limit Gao Yue great of pelletizing disk, balling-up time of rolling in disk is longer, and sphere diameter can increase, and compactness also can be improved, but the too high ball that causes is too closely knit, and intensity is too high, poor heat stability; Otherwise, Bian Gaotai is little, balling-up is tiny, the compaction rate of balling-up is poor, intensity is low, therefore determines a suitable proportion value, balling-up can be made in pelletizing disk both to have had enough rollings, ensure sphere diameter and compactness, balling-up can not be caused again too closely knit, affect heat endurance because intensity is too high, this ensures that there ball-formation quality.
What finally illustrate is, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from aim and the scope of the technical program, it all should be encompassed in the middle of right of the present utility model.

Claims (8)

1. disc balling machine water injection system, described disc balling machine comprise horizontal by angle arrange disk and be arranged at the doctor blade holder matched above disk and with it, described disk comprises work card and is located at the web on work card periphery, it is characterized in that: described water injection system comprises dismountable water spray plate, described water spray plate is provided with square horizontal stripe, described doctor blade holder is provided with the U-shaped part of several and square horizontal stripe snap fit, described water spray plate is also provided with several towards the spaced apart nozzle of work card, described water spray plate is also provided with charging aperture and inlet opening, described charging aperture is in the top of work card Lower Half, described inlet opening to be positioned at immediately below charging aperture and to be close to charging aperture to be arranged.
2. disc balling machine water injection system according to claim 1, is characterized in that: described nozzle is high-pressure atomization nozzle.
3. disc balling machine according to claim 2, is characterized in that: the water spray angle of described high pressure nozzle and injection flow rate are adjustable.
4. disc balling machine water injection system according to claim 1, is characterized in that: also comprise and be connected with PLC, and described PLC is used for the time automatically regulating each nozzle to open or close.
5. disc balling machine water injection system according to claim 1, is characterized in that: the diameter of described inlet opening is 0.5 ~ 1.5mm.
6. disc balling machine water injection system according to claim 1, is characterized in that: the discharging point of described charging aperture is located at immediately below work card center, and and length scale between work card center can determine according to the diameter of disk and rotating speed.
7. disc balling machine water injection system according to claim 1, is characterized in that: described work card and web are provided with liner plate, and described liner plate is high-molecular polythene wear-resistant liner plate.
8. disc balling machine water injection system according to claim 1, is characterized in that: described web height is 0.1 ~ 0.12 times of work card diameter.
CN201520934620.2U 2015-11-20 2015-11-20 Balling disc sprinkler system Expired - Fee Related CN205127890U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520934620.2U CN205127890U (en) 2015-11-20 2015-11-20 Balling disc sprinkler system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520934620.2U CN205127890U (en) 2015-11-20 2015-11-20 Balling disc sprinkler system

Publications (1)

Publication Number Publication Date
CN205127890U true CN205127890U (en) 2016-04-06

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520934620.2U Expired - Fee Related CN205127890U (en) 2015-11-20 2015-11-20 Balling disc sprinkler system

Country Status (1)

Country Link
CN (1) CN205127890U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109467327A (en) * 2018-12-07 2019-03-15 江西理文化工有限公司 A kind of fluorgypsum processing unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109467327A (en) * 2018-12-07 2019-03-15 江西理文化工有限公司 A kind of fluorgypsum processing unit

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160406

Termination date: 20181120

CF01 Termination of patent right due to non-payment of annual fee