CN205120929U - Motor aging testing system - Google Patents

Motor aging testing system Download PDF

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Publication number
CN205120929U
CN205120929U CN201520877248.6U CN201520877248U CN205120929U CN 205120929 U CN205120929 U CN 205120929U CN 201520877248 U CN201520877248 U CN 201520877248U CN 205120929 U CN205120929 U CN 205120929U
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motor
module
detection module
testing system
power
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Expired - Lifetime
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CN201520877248.6U
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Chinese (zh)
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孙碎可
冉娟莲
殷地兵
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Chongqing Linglong Automation Equipment Co Ltd
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Chongqing Linglong Automation Equipment Co Ltd
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Abstract

本实用新型涉及一种马达老化测试系统,属于机器部件测试技术领域。该系统包括放置平台、电源模块、检测模块和控制模块,所述放置平台用于放置和固定马达,电源模块用于给测试系统供电;所述检测模块集成在探针上,包括通电信号检测模块、转速检测模块,用于检测马达的通电信息和转速信息,所述检测模块与控制模块连接。本实用新型提供的一种能够快速地对马达进行检测,具有高效率、高精度等特点。

The utility model relates to a motor aging test system, which belongs to the technical field of machine component testing. The system includes a placement platform, a power module, a detection module and a control module. The placement platform is used to place and fix the motor, and the power module is used to supply power to the test system; the detection module is integrated on the probe, including a power signal detection module . A rotation speed detection module, used to detect the power-on information and rotation speed information of the motor, and the detection module is connected with the control module. The utility model provides a motor that can quickly detect the motor, and has the characteristics of high efficiency, high precision and the like.

Description

一种马达老化测试系统A motor aging test system

技术领域technical field

本实用新型属于机器部件测试技术领域,涉及一种马达老化测试系统。The utility model belongs to the technical field of machine component testing and relates to a motor aging testing system.

背景技术Background technique

马达的老化测试主要是通过给马达供电,使马达通电旋转来检测马达的好坏。传统的检测方式是直接给马达通电,看马达是否旋转的状态来判断,这种方法存在诸多不足,供电时由于电压不稳定,马达的转速就不稳定,但马达依然处于旋转状态,这样无法判定马达的质量的优良;通过马达的瞬时状态判定,在出现异常的情况下无法判定是检测设备有问题还是马达有问题,会导致误判。The aging test of the motor is mainly to detect the quality of the motor by supplying power to the motor and making the motor energized and rotated. The traditional detection method is to directly energize the motor and judge whether the motor is rotating. This method has many shortcomings. Due to the unstable voltage during power supply, the motor speed is unstable, but the motor is still in the rotating state, so it cannot be judged. The quality of the motor is excellent; through the judgment of the instantaneous state of the motor, it is impossible to judge whether there is a problem with the detection equipment or the motor in the event of an abnormality, which will lead to misjudgment.

实用新型内容Utility model content

有鉴于此,本实用新型的目的在于提供一种马达老化测试系统,该系统能够提高马达检测的正确率,同时提高了检测效率。In view of this, the purpose of this utility model is to provide a motor aging test system, which can improve the accuracy of motor detection and improve the detection efficiency at the same time.

为达到上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种马达老化测试系统,包括放置平台、电源模块、检测模块和控制模块,所述放置平台用于放置和固定马达,电源模块用于给测试系统供电;所述检测模块集成在探针上,包括通电信号检测模块、转速检测模块,用于检测马达的通电信息和转速信息,所述检测模块与控制模块连接。A motor aging test system, including a placement platform, a power module, a detection module and a control module, the placement platform is used to place and fix the motor, the power module is used to supply power to the test system; the detection module is integrated on the probe, It includes an energization signal detection module and a rotation speed detection module, which are used to detect the energization information and rotation speed information of the motor, and the detection module is connected with the control module.

进一步,所述放置平台上设置有多个放置马达的凹槽,及与凹槽相对应的信号指示灯。Further, the placement platform is provided with a plurality of grooves for placing the motor, and signal indicator lights corresponding to the grooves.

进一步,所述电源模块包括高精度可调稳压电源。Further, the power module includes a high-precision adjustable voltage stabilized power supply.

进一步,所述控制模块包括处理器和人机交互触屏。Further, the control module includes a processor and a human-computer interaction touch screen.

进一步,所述处理器为STC单片机。Further, the processor is an STC single-chip microcomputer.

本实用新型的有益效果在于:本实用新型提供的一种马达老化测试系统,通过通电信号检测模块、转速检测模块来快速检测马达的好坏,采用高精度可调稳压电源为系统提供稳定的电压,该测试系统具有高效率、高精度等特点。The beneficial effect of the utility model is that: the motor aging test system provided by the utility model quickly detects whether the motor is good or bad through the power-on signal detection module and the rotation speed detection module, and uses a high-precision adjustable voltage stabilized power supply to provide a stable Voltage, the test system has the characteristics of high efficiency and high precision.

附图说明Description of drawings

为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the present utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:

图1为本实用新型所述的马达老化测试的系统框图;Fig. 1 is the system block diagram of the motor aging test described in the utility model;

图2为马达老化测试的流程图;Fig. 2 is the flow chart of motor aging test;

图3为马达老化测试系统的结构示意图;Fig. 3 is a structural schematic diagram of the motor aging test system;

图4为马达老化测试系统进行检测的工作图;Fig. 4 is the working diagram of detection by the motor aging test system;

图5为马达老化测试系统检测到不合格产品时工作图;Figure 5 is a working diagram when the motor aging test system detects unqualified products;

其中,1为探针,2为被测马达,3为信号指示灯,4为检测合格的信号指示灯,5为检测不合格的信号指示灯。Among them, 1 is the probe, 2 is the motor under test, 3 is the signal indicator light, 4 is the signal indicator light for the qualified detection, and 5 is the signal indicator light for the unqualified detection.

具体实施方式detailed description

下面将结合附图,对本实用新型的优选实施例进行详细的描述。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.

本实用新型提供的一种马达老化测试系统,如图1所示,该系统包括放置平台、电源模块、检测模块和控制模块,所述放置平台用于放置和固定马达,电源模块用于给测试系统供电,为单片机和马达提供稳定的电压;以保证马达转速的稳定;测试系统的结构如图3所示,检测模块集成在探针1上,包括通电信号检测模块、转速检测模块,用于检测马达2的通电信息和转速信息,所述检测模块与控制模块连接;转速测量主要用于判断被测马达是否有线圈开路、短路、转子润滑不良和漏电等情况;放置平台上设置有多个放置马达的凹槽,及与凹槽相对应的信号指示灯3;电源模块包括高精度可调稳压电源;控制模块包括处理器和人机交互触屏,处理器分析检测数据来判断马达是否合格;处理器可以为STC单片机;人机交互触屏可以用于设定测试参数。A motor aging test system provided by the utility model, as shown in Figure 1, the system includes a placement platform, a power module, a detection module and a control module, the placement platform is used to place and fix the motor, and the power module is used to test The power supply of the system provides a stable voltage for the single-chip microcomputer and the motor; to ensure the stability of the motor speed; Detect the energization information and speed information of the motor 2, and the detection module is connected with the control module; the speed measurement is mainly used to judge whether the motor under test has coil open circuit, short circuit, poor lubrication of the rotor and electric leakage; the placement platform is provided with multiple The groove where the motor is placed, and the signal indicator light 3 corresponding to the groove; the power module includes a high-precision adjustable power supply; the control module includes a processor and a human-computer interaction touch screen, and the processor analyzes the detection data to determine whether the motor is Qualified; the processor can be STC microcontroller; the human-computer interaction touch screen can be used to set the test parameters.

该测试系统主要是通过高精度稳压电源来检测马达的性能,高精度稳压电源分时段为马达供电,供电时检测马达的各项参数。同时在设定的时间内测定马达转速,交由单片机进行数据处理,最后单片机结合马达检测的各项参数来判断马达是否合格。The test system mainly uses a high-precision regulated power supply to test the performance of the motor. The high-precision regulated power supply supplies power to the motor in different periods of time, and detects various parameters of the motor during power supply. At the same time, the motor speed is measured within the set time, and the data is processed by the single-chip microcomputer. Finally, the single-chip microcomputer combines various parameters detected by the motor to judge whether the motor is qualified.

系统的工作流程如图2所示,主要是通过串口进行数据传送;首先将串口和I/O初始化,在从EEPROM中读取高位和低位的值,检测启动按键是否按下,启动之后设定初值,判定启动状态,对脉冲进行处理,实现马达检测。The workflow of the system is shown in Figure 2, which mainly transmits data through the serial port; first, initialize the serial port and I/O, read the high and low values from the EEPROM, check whether the start button is pressed, and set the Initial value, determine the starting state, process the pulse, and realize the motor detection.

马达老化测试系统进行检测工作的结构如图4所示,测试结束后,不合格产品对应的指示灯5会显示不同颜色,如图5所示。The structure of the detection work of the motor aging test system is shown in Figure 4. After the test is completed, the indicator lights 5 corresponding to unqualified products will display different colors, as shown in Figure 5.

最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.

Claims (5)

1. a motor aging testing system, is characterized in that: comprise placement platform, power module, detection module and control module, and described placement platform is used for placing and fixing motor, and power module is used for powering to test macro; Described detection module is integrated on probe, comprises power on signal detection module, Rotating speed measring module, and for detecting electrifying information and the rotary speed information of motor, described detection module is connected with control module.
2. a kind of motor aging testing system according to claim 1, is characterized in that: the groove described placement platform being provided with multiple placement motor, and the signal lamp corresponding with groove.
3. a kind of motor aging testing system according to claim 1, is characterized in that: described power module comprises high precision adjustable stabilized voltage supply.
4. a kind of motor aging testing system according to claim 1, is characterized in that: described control module comprises processor and man-machine interaction touch screen.
5. a kind of motor aging testing system according to claim 4, is characterized in that: described processor is STC single-chip microcomputer.
CN201520877248.6U 2015-11-05 2015-11-05 Motor aging testing system Expired - Lifetime CN205120929U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107991610A (en) * 2017-11-22 2018-05-04 信利光电股份有限公司 The life-span test system and method for a kind of vibrating motor
CN108072835A (en) * 2017-12-05 2018-05-25 广东小天才科技有限公司 Motor aging reliability testing device
CN108732498A (en) * 2018-05-31 2018-11-02 贵州国隆机电有限公司 A kind of motor weatherometer and motor detecting system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107991610A (en) * 2017-11-22 2018-05-04 信利光电股份有限公司 The life-span test system and method for a kind of vibrating motor
CN108072835A (en) * 2017-12-05 2018-05-25 广东小天才科技有限公司 Motor aging reliability testing device
CN108732498A (en) * 2018-05-31 2018-11-02 贵州国隆机电有限公司 A kind of motor weatherometer and motor detecting system

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Granted publication date: 20160330