CN205111435U - Hydraulically operated fixture automatic control system - Google Patents
Hydraulically operated fixture automatic control system Download PDFInfo
- Publication number
- CN205111435U CN205111435U CN201520820143.7U CN201520820143U CN205111435U CN 205111435 U CN205111435 U CN 205111435U CN 201520820143 U CN201520820143 U CN 201520820143U CN 205111435 U CN205111435 U CN 205111435U
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- Prior art keywords
- valve group
- control unit
- outer cover
- airtight detecting
- hydraulically operated
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Abstract
The utility model discloses a hydraulically operated fixture automatic control system, including the metal dustcoat, the inside of metal dustcoat is provided with the electrical control unit, oil circuit electromagnetism valves, hydraulic power units, coolant liquid the control unit, flushing solenoid valve group, airtight detecting element and airtight detecting element valves, hydraulic power units connects oil circuit electromagnetism valves, the anchor clamps controller of oil circuit solenoid valve group link lathe, coolant liquid the control unit connects flushing solenoid valve group, the coolant liquid of flushing solenoid valve group link lathe, airtight detecting element connects airtight detecting element valves, the air supply of lathe is connected to airtight detecting element valves, oil circuit electromagnetism valves, hydraulic power units, coolant liquid the control unit, flushing solenoid valve group, airtight detecting element and airtight detecting element valves all with the electrical control unit connection, the the main control unit case of electrical control unit connection lathe, its automatic control that can realize anchor clamps, high precision, the easy control of clamp force just can greatly alleviate dependent manual operation intensity.
Description
Technical field
The utility model relates to hydraulically operated fixture technical field, particularly relates to a kind of hydraulically operated fixture automatic control system.
Background technology
Along with the fast development of mechanical processing industry, a lot of product starts to pursue high accuracy gradually, in enormous quantities, thus in process of production to the maintenance of parts fixation precision, the requirement of clamping automation all will improve, and this just brings challenges to mechanical processing industry.
Traditional fixture is generally vice or chuck etc., utilize this fixture when retaining element, clamping is carried out by relying on assembled by hand mode, owing to there is following defect in this clamping method, thus the requirement of client is not caught up with already: 1) utilize manual to install, element precision does not reach requirement; 2) during clamp, manual operations operation is loaded down with trivial details, artificial easily omission certain operations step; 3) during manual operation, clamping force can not get good control.
Utility model content
The purpose of this utility model is to propose a kind of hydraulically operated fixture automatic control system, and can realize the automatic control of fixture, precision is high, and clamping force easily controls and can greatly alleviate manual operation intensity.
For reaching this object, the utility model by the following technical solutions:
Hydraulically operated fixture automatic control system, comprise metal housing, the inside of described metal housing is provided with electric control unit, oil circuit magnetic valve group, hydraulic power unit, cooling fluid control unit, scouring electromagnetic valve group, airtight detecting unit and airtight detecting unit valve group, wherein
Described hydraulic power unit connects described oil circuit magnetic valve group, the fixture controller of described oil circuit magnetic valve group connecting machine tool,
Described cooling fluid control unit connects described scouring electromagnetic valve group, the cooling fluid of described scouring electromagnetic valve group connecting machine tool,
Described airtight detecting unit connects described airtight detecting unit valve group, the source of the gas of described airtight detecting unit valve group connecting machine tool,
Described oil circuit magnetic valve group, described hydraulic power unit, described cooling fluid control unit, described scouring electromagnetic valve group, described airtight detecting unit and described airtight detecting unit valve group are all connected with described electric control unit, the main control unit case of described electric control unit connecting machine tool
Described hydraulically operated fixture automatic control system hang on the outside of described lathe by described metal housing, the arranged outside of described lathe has fixture operation panel, and described fixture operation panel is connected with described electric control unit.
Wherein, described metal housing comprises top outer cover and bottom outer cover, described top outer cover is positioned at the top of described bottom outer cover, described electric control unit is arranged in the outer cover of described top, described oil circuit magnetic valve group, described hydraulic power unit, described cooling fluid control unit and described airtight detecting unit are all arranged in the outer cover of described bottom
The sidepiece of described top outer cover is provided with sidepiece casing, and described scouring electromagnetic valve group and described airtight detecting unit valve group are arranged in described sidepiece casing.
Wherein, the front side of described top outer cover is provided with first body that can open or close, and described sidepiece casing is provided with second body that can open or close.
Wherein, the sidepiece of described top outer cover is provided with power switch, and described power switch connects described electric control unit.
Wherein, the sidepiece of described top outer cover is also provided with power supply indicator, and described power supply indicator connects described power switch.
Wherein, described bottom outer cover is the panel beating outer cover with louvre.
The beneficial effects of the utility model are:
Hydraulically operated fixture automatic control system of the present utility model, comprise metal housing, the inside of metal housing is provided with electric control unit, oil circuit magnetic valve group, hydraulic power unit, cooling fluid control unit, scouring electromagnetic valve group, airtight detecting unit and airtight detecting unit valve group, wherein, hydraulic power unit connects oil circuit magnetic valve group, the fixture controller of oil circuit magnetic valve group connecting machine tool, cooling fluid control unit connects scouring electromagnetic valve group, the cooling fluid of scouring electromagnetic valve group connecting machine tool, airtight detecting unit connects airtight detecting unit valve group, the source of the gas of airtight detecting unit valve group connecting machine tool, oil circuit magnetic valve group, hydraulic power unit, cooling fluid control unit, scouring electromagnetic valve group, airtight detecting unit and airtight detecting unit valve group are all connected with electric control unit, the main control unit case of electric control unit connecting machine tool, hydraulically operated fixture automatic control system hang on the outside of lathe by metal housing, the arranged outside of lathe has fixture operation panel, fixture operation panel is connected with electric control unit, its hydraulic power to fixture by hydraulic power unit clamping being provided or unclamping action, detection and localization is provided to fixture by airtight detecting unit, flushing is provided to fixture by cooling fluid control unit, recycling electric control unit is to hydraulic power unit, airtight detecting unit and cooling fluid control unit carry out overall control, this electric control unit is then controlled by the main control unit case of lathe, thus operationally, this hydraulically operated fixture automatic control system is controlled the need of action by main control unit case, also namely this electric control unit is controlled by main control unit case, respectively every part is controlled by electric control unit again, thus just can complete the Automatic-clamping of the fixture of lathe or unclamp, thus the automatic control that just can realize fixture, its precision is high, clamping force easily controls and can greatly alleviate manual operation intensity, further, in order to adapt to this hydraulically operated fixture automatic control system handled easily after assembling with lathe, separately by the side of fixture operation erecting of panel in lathe handled easily, thus be no longer subject to restriction is installed, handled easily, for plant operations provides great convenience.
Accompanying drawing explanation
Fig. 1 is the perspective view of hydraulically operated fixture automatic control system of the present utility model.
Fig. 2 is the main TV structure schematic diagram of hydraulically operated fixture automatic control system of the present utility model after removing bottom outer cover.
Fig. 3 is that the hydraulically operated fixture automatic control system in Fig. 2 is removing the left TV structure schematic diagram of sidepiece Men Tihou.
Fig. 4 is the perspective view of the hydraulically operated fixture automatic control system in Fig. 3.
Fig. 5 is the structural representation of hydraulically operated fixture automatic control system of the present utility model when being installed in lathe.
In figure: 100-hydraulically operated fixture automatic control system; 200-fixture operation panel; 300-lathe; 1-top outer cover; 2-bottom outer cover; 3-electric control unit; 4-oil circuit magnetic valve group; 5-hydraulic power unit; 6-cooling fluid control unit; 7-scouring electromagnetic valve group; The airtight detecting unit of 8-; 9-airtight detecting unit valve group; 11-first body; 12-power switch.
Detailed description of the invention
The technical solution of the utility model is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
As shown in Fig. 1 to 5, hydraulically operated fixture automatic control system 100, comprise metal housing, the inside of metal housing is provided with electric control unit 3, oil circuit magnetic valve group 4, hydraulic power unit 5, cooling fluid control unit 6, scouring electromagnetic valve group 7, airtight detecting unit 8 and airtight detecting unit valve group 9, wherein
Hydraulic power unit 5 connects oil circuit magnetic valve group 4, the fixture controller of oil circuit magnetic valve group 4 connecting machine tool 300,
Cooling fluid control unit 6 connects scouring electromagnetic valve group 7, the cooling fluid of scouring electromagnetic valve group 7 connecting machine tool 300,
Airtight detecting unit 8 connects airtight detecting unit valve group 9, the source of the gas of airtight detecting unit valve group 9 connecting machine tool 300,
Oil circuit magnetic valve group 4, hydraulic power unit 5, cooling fluid control unit 6, scouring electromagnetic valve group 7, airtight detecting unit 8 and airtight detecting unit valve group 9 are all connected with electric control unit 3, the main control unit case of electric control unit 3 connecting machine tool 300,
Hydraulically operated fixture automatic control system 100 hang on the outside of lathe 300 by metal housing, and the arranged outside of lathe 300 has fixture operation panel 200, and fixture operation panel 200 is connected with electric control unit 3.
This hydraulically operated fixture automatic control system 100 provides the hydraulic power clamping or unclamp action to fixture by hydraulic power unit, detection and localization is provided to fixture by airtight detecting unit, flushing is provided to fixture by cooling fluid control unit, recycling electric control unit is to hydraulic power unit, airtight detecting unit and cooling fluid control unit carry out overall control, this electric control unit is then controlled by the main control unit case of lathe, thus operationally, this hydraulically operated fixture automatic control system is controlled the need of action by main control unit case, also namely this electric control unit is controlled by main control unit case, respectively every part is controlled by electric control unit again, thus just can complete the Automatic-clamping of the fixture of lathe or unclamp, thus the automatic control that just can realize fixture, its precision is high, clamping force easily controls and can greatly alleviate manual operation intensity, further, in order to adapt to this hydraulically operated fixture automatic control system handled easily after assembling with lathe, separately by the side of fixture operation erecting of panel in lathe handled easily, thus be no longer subject to restriction is installed, handled easily, for plant operations provides great convenience.
In the present embodiment, hydraulic power unit 3 comprises fuel tank, oil pump, frequency converter.
In the present embodiment, metal housing comprises top outer cover 1 and bottom outer cover 2, top outer cover 1 is positioned at the top of bottom outer cover 2, electric control unit 3 is arranged in top outer cover 1, oil circuit magnetic valve group 4, hydraulic power unit 5, cooling fluid control unit 6 and airtight detecting unit 8 are all arranged in bottom outer cover 2, the sidepiece of top outer cover 1 is provided with sidepiece casing, and scouring electromagnetic valve group 7 and airtight detecting unit valve group 9 are arranged in sidepiece casing.Respectively corresponding component is held into wherein by top outer cover and bottom outer cover, thus makes whole hydraulically operated fixture automatic control system profile succinct, also can protect the electronic component of each unit well, avoid impaired.Preferably, bottom outer cover 2, can efficiently radiates heat for having the panel beating outer cover of louvre.
Further, the front side of top outer cover 1 is provided with first body 11 that can open or close, and sidepiece casing is provided with second body that can open or close.Top outer cover 1 can be opened by first body 11, maintain easily.Just can open sidepiece casing by second body, thus be convenient to the maintenance of scouring electromagnetic valve group 7 and airtight detecting unit valve group 9.
The sidepiece of top outer cover 1 is provided with power switch 12, and power switch 12 connects electric control unit 3.Wherein, the sidepiece of top outer cover 1 is also provided with power supply indicator, and power supply indicator connects power switch.
Hydraulically operated fixture automatic control system 100 of the present utility model, belong to mechanical processing industry, use the machine tool industry of hydraulically operated fixture processing, it sets according to part shape to be processed, and it also will ensure form accuracy own and dimensional accuracy, will keep good stability in process, the repetitive operation accuracy guarantee of Hydraulic Elements is wherein within 0.05mm.
This system possesses low pressure range (1-7) Mpa and mesohigh (7-30) Mpa two kinds of specifications and models.This system configuration hydraulic bidirectional magnetic valve group configuration (1-4) group and (1-8) organize valve, two kinds of specifications and models.This system configures count (1-4) group and (1-8) of pneumatic detection position and organizes pneumatic operated valve two kinds of specifications and models.This system configuration cooling fluid flush position mouth 2 a kind of specifications.This system configuration electric control box and PLC specification.This system configuration mailbox volume 10L/20L/30L tri-kinds of specifications.
In the present embodiment, consider fixture oil pressure stability, part machining state dimensional accuracy and efficiency, determine oil temperature impact suffered by part clamp tool; International well-known oil pressure brand DAIKIN market standard product is adopted to be main body hydraulic power unit, international well-known air pressure brand SMC market standard product is adopted to be airtight detecting unit, international well-known electric brand OMRON market standard PLC product is adopted to be airtight detecting unit, adopt international well-known oil pressure brand DAIKIN market standard magnetic valve product, mechanism's composition of integrated design main body, design breaks through the technological difficulties of electrical control and the online signal of lathe.
When real work, the operation principle of this hydraulically operated fixture automatic control system is as follows:
Hydraulically operated fixture automatic control system 100 is started by power switch 12, now, power supply indicator is bright, then by fixture operation panel 200 pairs of electric control units 3, electric control unit 3 according to the signal received respectively to oil circuit magnetic valve group 4, hydraulic power unit 5, cooling fluid control unit 6, scouring electromagnetic valve group 7, airtight detecting unit 8 and airtight detecting unit valve group 9 control, and oil circuit magnetic valve group 4, hydraulic power unit 5, cooling fluid control unit 6, scouring electromagnetic valve group 7, airtight detecting unit 8 and airtight detecting unit valve group 9 feed back signal to electric control unit 3 after carrying out action, the signal received sends to the fixture controller of lathe 300 to control the fixture action of lathe 300 by electric control unit 3 again.This course of action is simple, realizes easily, greatly improving automatic controlling level, thus reduces error and the delay of manual operation, improves working (machining) efficiency, alleviates labor strength.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present utility model, and these modes all will fall within protection domain of the present utility model.
Claims (6)
1. hydraulically operated fixture automatic control system (100), comprise metal housing, it is characterized in that, the inside of described metal housing is provided with electric control unit (3), oil circuit magnetic valve group (4), hydraulic power unit (5), cooling fluid control unit (6), scouring electromagnetic valve group (7), airtight detecting unit (8) and airtight detecting unit valve group (9), wherein
Described hydraulic power unit (5) connects described oil circuit magnetic valve group (4), the fixture controller of described oil circuit magnetic valve group (4) connecting machine tool (300),
Described cooling fluid control unit (6) connects described scouring electromagnetic valve group (7), the cooling fluid of described scouring electromagnetic valve group (7) connecting machine tool (300),
Described airtight detecting unit (8) connects described airtight detecting unit valve group (9), the source of the gas of described airtight detecting unit valve group (9) connecting machine tool (300),
Described oil circuit magnetic valve group (4), described hydraulic power unit (5), described cooling fluid control unit (6), described scouring electromagnetic valve group (7), described airtight detecting unit (8) and described airtight detecting unit valve group (9) are all connected with described electric control unit (3), the main control unit case of described electric control unit (3) connecting machine tool (300)
Described hydraulically operated fixture automatic control system (100) hang on the outside of described lathe (300) by described metal housing, the arranged outside of described lathe (300) has fixture operation panel (200), and described fixture operation panel (200) is connected with described electric control unit (3).
2. hydraulically operated fixture automatic control system (100) according to claim 1, it is characterized in that, described metal housing comprises top outer cover (1) and bottom outer cover (2), described top outer cover (1) is positioned at the top of described bottom outer cover (2), described electric control unit (3) is arranged in described top outer cover (1), described oil circuit magnetic valve group (4), described hydraulic power unit (5), described cooling fluid control unit (6) and described airtight detecting unit (8) are all arranged in described bottom outer cover (2)
The sidepiece on described top outer cover (1) is provided with sidepiece casing, and described scouring electromagnetic valve group (7) and described airtight detecting unit valve group (9) are arranged in described sidepiece casing.
3. hydraulically operated fixture automatic control system (100) according to claim 2, it is characterized in that, the front side on described top outer cover (1) is provided with first body (11) that can open or close, and described sidepiece casing is provided with second body that can open or close.
4. hydraulically operated fixture automatic control system (100) according to claim 2, it is characterized in that, the sidepiece on described top outer cover (1) is provided with power switch (12), and described power switch (12) connects described electric control unit (3).
5. hydraulically operated fixture automatic control system (100) according to claim 4, is characterized in that, the sidepiece on described top outer cover (1) is also provided with power supply indicator, and described power supply indicator connects described power switch.
6. hydraulically operated fixture automatic control system (100) according to claim 2, is characterized in that, described bottom outer cover (2) is for having the panel beating outer cover of louvre.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520820143.7U CN205111435U (en) | 2015-10-22 | 2015-10-22 | Hydraulically operated fixture automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520820143.7U CN205111435U (en) | 2015-10-22 | 2015-10-22 | Hydraulically operated fixture automatic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205111435U true CN205111435U (en) | 2016-03-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520820143.7U Withdrawn - After Issue CN205111435U (en) | 2015-10-22 | 2015-10-22 | Hydraulically operated fixture automatic control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205111435U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215781A (en) * | 2015-10-22 | 2016-01-06 | 牧野机床（中国）有限公司 | Hydraulically operated fixture automatic control system |
-
2015
- 2015-10-22 CN CN201520820143.7U patent/CN205111435U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215781A (en) * | 2015-10-22 | 2016-01-06 | 牧野机床（中国）有限公司 | Hydraulically operated fixture automatic control system |
| CN105215781B (en) * | 2015-10-22 | 2018-05-25 | 牧野机床（中国）有限公司 | Hydraulically operated fixture automatic control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160330 Effective date of abandoning: 20180525 |
|
| AV01 | Patent right actively abandoned |