CN205111079U - Body -building apparatus rubber coated layer LOGO's laser sculpture equipment - Google Patents

Body -building apparatus rubber coated layer LOGO's laser sculpture equipment Download PDF

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Publication number
CN205111079U
CN205111079U CN201520781919.9U CN201520781919U CN205111079U CN 205111079 U CN205111079 U CN 205111079U CN 201520781919 U CN201520781919 U CN 201520781919U CN 205111079 U CN205111079 U CN 205111079U
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Prior art keywords
laser
laser engraving
logo
frock clamp
building apparatus
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CN201520781919.9U
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Chinese (zh)
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宗国兵
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Nantong Baopeng Fitness Equipment Technology Co Ltd
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Nantong Baopeng Fitness Equipment Technology Co Ltd
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Abstract

The utility model provides a body -building apparatus rubber coated layer LOGO's laser sculpture equipment, including the radium -shine machine of laser, frock clamp and smoke extractor, the radium -shine press packed bale of laser is drawn together the computer that is used for drawing LOGO, is carved first tri -axial linkage mechanism with calculating the electromechanical laser sculpture head of being connected, support laser, be equipped with CO2 laser generator in the laser sculpture head, tri -axial linkage mechanism includes upper and lower regulating arm and adjustable arm, and on the regulating arm, the front end of adjustable arm was located to laser sculpture head about the gliding was located on the adjustable arm, the body -building apparatus centre gripping is on frock clamp, and frock clamp locates the below of laser sculpture head, the smoke extractor enter the application point department that the mouth is close to the laser beam. The utility model discloses on acting on rubber coated layer with the laser beam, make rubber coated layer's material gasification or take place the materialization reaction, leave permanent sign, the sculpture process is untouchable processing, does not take place mechanical press or mechanical stress, can not damage the work piece article, and the influence area is little, processes meticulously, and the process velocity is fast, and is with low costs.

Description

The laser engraving equipment of body-building apparatus encapsulate layer LOGO
Technical field
The utility model relates to body-building apparatus technical field, is specifically related to the laser engraving equipment of a kind of body-building apparatus encapsulate layer LOGO.
Background technology
Body-building apparatus industry achieves significant progress in two more than ten years in the past, and many exercising apparatus can meet the growing consumer being engaged in physical fitness activity.Barbell, dumbbell are common Excercise training apparatus, for weight lifting, belong to the one of weight training.Barbell and dumbbell are generally assembled by 2 discs, a holding rod, and disc is coated encapsulate layer in the outside of iron core, and is attached with the patterns such as disc weight, product brand on encapsulate layer.
At present, several mode below the many employings of pattern is attached on encapsulate layer: (1) ink silk screen printing, disc is positioned over Special silk screen printer to load onto, cover silk screen, eyelet on silk screen corresponds to pattern desired location on disc, then brush ink above silk screen, ink is transferred on disc by eyelet, forms pattern.Shortcoming is: correspondence often plants specification disc, different pattern all needs at least one width to print frock, and the pattern of multiple color needs many secondary printing frocks, and production cost is high, and in workshop, frock is too many, not manageability; Place during printing around pattern needs to cover, and avoids being stained with ink, and increase operation easier, each disc needs clamping, covering, printing at least one times, affects printing efficiency; For pattern in irregular shape, printing Fixture Design difficulty; Easily there is burr in the pattern edge of serigraphy, after disc uses a period of time, pattern easily weares and teares, come off, and affects product appearance and quality.(2) paste, first by pattern separately shaping and disc encapsulate complete, then utilize glue to paste on the colloid of disc by pattern, the minimum groove being disc and molding accommodating pattern when encapsulate on colloid.Shortcoming is: the pattern that out-of-shape is even complicated, and its mould not easily designs; Need artificial stickup, cost of labor is high, and production efficiency is low; After long-time use, pattern easily comes off; Disc can not unitize production, and encapsulation die is many, not manageability, and equipment cost is high.(3) mould heat pressure is shaping: first that pattern is shaping separately, is placed in encapsulation die when disc encapsulate by pattern, adopts hot press forming technology that pattern is shaped on colloid in encapsulation process.Shortcoming is: the pattern that out-of-shape is even complicated, and its mould not easily designs; Corresponding each specification disc, often kind of pattern need a width hot pressing die, and equipment cost is high, and mould is many, not manageability; Can only, at the end attached pattern of disc, so that designing mould, make die parting line in the side of disc, if by the side of design at disc, the die parting line of mould just needs design in disc end, affects outward appearance, can not accept by client.
Laser engraving refers to and acts on laser beam change material causing sample shape or performance, it is the high power density hot spot utilizing laser beam focus to be formed, within several delicate time, the temperature of facular area is elevated to material melting point even boiling point, the material at illuminated place is immediately melted and gasify, ablation or reach burning-point.When laser beam moves along set path, photon and material constantly interact, and blow down melt substance by the high velocity air coaxial with light beam simultaneously, and its cooling effect, thus the shape required for obtaining.
Based on the advantage of the noncontact of above-mentioned technical problem and laser, at a high speed mark, make the importance of laser labelling more and more obvious, adopt laser engraving plasthetics, can be more durable and wear-resisting, in addition, because laser engraving does not use solvent, there is not environmental pollution and toxicity problem.
Although adopt laser engraving to there is above-mentioned various advantages, not yet make for disc at present.Owing to can produce a large amount of heat during laser engraving, plastic material is inflammable again, can cause the problems such as elastomeric material burning, sculptured surface charing, sculptured surface ashing in laser engraving process unavoidably.Although the incident power reducing laser can ensure that sculptured surface is bright and clean, carving depth is also restricted, and greatly affects working (machining) efficiency.
Utility model content
The technical problems to be solved in the utility model is to provide the laser engraving equipment of a kind of body-building apparatus encapsulate layer LOGO, laser beam is acted on the encapsulate layer of fitness disc or dumbbell, make the material gasification of encapsulate layer or physical reaction occurs, thus leave permanent mark, different literals can be got according to demand, symbol and pattern etc., character boundary can from millimeter to micron dimension; Because engraving process is untouchable processing, there is not mechanical press or mechanical stress, can not defective work piece article, influence area is little, and process meticulous, process velocity is fast, with low cost, automatization level is high, and the technique that conventional method cannot be realized easily realizes.
For solving the problems of the technologies described above, embodiment of the present utility model provides the laser engraving equipment of a kind of body-building apparatus encapsulate layer LOGO, comprise laser machine, frock clamp and smoke extractor, described laser machine comprises the computer for drawing LOGO, the laser engraving head be electrically connected with described computer, the triaxial connecting system that supports laser engraving head;
CO is provided with in described laser engraving head 2laser generator;
Described triaxial connecting system comprises up-down adjustment arm and front and back regulating arm, and described front and back regulating arm is slidedly arranged on up-down adjustment arm up and down, and described laser engraving head is located at the front end of front and back regulating arm;
Body-building apparatus is held on frock clamp, and described frock clamp is located at the below of laser engraving head;
Described smoke extractor enter the application point place of mouth near laser beam.
Above-mentioned laser engraving equipment also comprises the water cooling equipment and compressor that are connected, the circulating water pipe of described water cooling equipment is arranged in around laser engraving head, because laser instrument is in work always, heating is very serious, by increasing the problem of water cooling equipment and compressor solution heat radiation.
Wherein, described laser engraving head comprises camera lens, and the radium-shine breadth of described camera lens is 450*450mm, compares traditional 100*100mm breadth large.
Preferably, described smoke extractor selects negative pressure smoke extractor.
Utilize the method for above-mentioned laser engraving equipment making body-building apparatus encapsulate layer LOGO, comprise the steps:
(1) utilize the method that laser machine light beam melts with instantaneous high-temperature or gasifies, encapsulate layer is formed the groove matched with default LOGO;
(2) groove and bag film surface is cleaned;
(3) in groove, fill the various colorants needed for LOGO;
(4) dry under room temperature, complete the making of LOGO.
Wherein, the concrete operations of described step (1) are as follows:
(1-1) disc is positioned on frock clamp;
(1-2) open laser machine, go out the basic frame of LOGO according to pattern protract, then fill suitable laser data;
(1-3) adjust the position of laser engraving head in X, Y, Z tri-directions, make laser beam act on LOGO place to be formed on encapsulate layer;
(1-4) engraving is started according to the laser data of step (1-2).
It is to be noted that
When carrying out step (1-2), need reserved suitable gap between different colours adjacent in LOGO, preferred encapsulate body is as gap, in order to avoid colour contamination when filling colorant.
When carrying out step (1-3), for first body-building apparatus of same specification, need the position of repeated multiple times adjustment laser engraving head, accurately locate to make laser beam.
Wherein, contiguous described frock clamp place is provided with smoke extractor, in engraving process, takes the flue gas after colloid gasification away.
Wherein, the cleaning fluid used in step (2) forms with 1:5 ~ 10 allotment for alcohol and cleaning agent.
The beneficial effect of technique scheme of the present utility model is as follows:
1, laser beam acts on fitness disc or dumbbell encapsulate layer by the utility model, make the material gasification of encapsulate layer or physical reaction occurs, thus leaving permanent mark, different literals can be got according to demand, symbol and pattern etc., character boundary can from millimeter to micron dimension; Because engraving process is untouchable processing, there is not mechanical press or mechanical stress, can not defective work piece article, influence area is little, and process meticulous, process velocity is fast, with low cost, automatization level is high, and the technique that conventional method cannot be realized easily realizes.
2, adopt laser engraving, can, at the end face of encapsulate layer and side all layout or words, there will not be die parting line to affect the problem of outward appearance at end face; Adopt laser engraving, encapsulation die can be general, reduces by the mould of 90%, saves die cost; After the disc that structure is identical, pattern is different adopts laser carved pattern, draw a design and do not need die sinking, the time of delivery can be saved at least over half; Complicated LOGO is also easy to make; Fill colorant after laser engraving groove, difficult drop-off, improve the quality of products.
Accompanying drawing explanation
Fig. 1 is the structural representation of laser engraving equipment in the utility model;
Fig. 2 is a kind of pattern made of the utility model;
Fig. 3 is the another kind of pattern made of the utility model.
Description of reference numerals:
1, laser machine; 10, computer; 11, laser engraving head;
2, frock clamp;
3, smoke extractor;
4, triaxial connecting system; 40, up-down adjustment arm; 41, front and back regulating arm;
5, refrigeration plant; 50, compressor; 51, circulating water pipe;
6, disc;
2-1, upper left pattern; 2-2, left pattern; 2-3, lower-left pattern;
3-1, filling pattern; 3-2, frame pattern.
Detailed description of the invention
For making the technical problems to be solved in the utility model, technical scheme and advantage clearly, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.
The utility model needs particular manufacturing craft could be shaping for the encapsulate layer LOGO of existing fitness disc or dumbbell, and die cost has high input, the complicated LOGO not problem such as easy-formation, provides the laser engraving equipment of a kind of body-building apparatus encapsulate layer LOGO.
As shown in Figure 1, embodiment of the present utility model provides the laser engraving equipment of a kind of body-building apparatus encapsulate layer LOGO as shown in Figure 1, comprise laser machine 1, frock clamp 2 and smoke extractor 3, described laser machine 1 comprises for drawing LOGO(pattern, word and pattern and civilian combinatorics on words) computer 10, the laser engraving head 11 be electrically connected with described computer 10, the triaxial connecting system 4 that supports laser engraving head 11.
Disc 6 is held on frock clamp 2, and described frock clamp 2 is located at the below of laser engraving head 11.
Described smoke extractor 3 selects negative pressure smoke extractor, and it enters mouth near the application point place of laser beam on disc.
Simplify structure in the present embodiment, make triaxial connecting system into diaxon, according to the position of frock clamp, laser engraving head does not move in the lateral direction, only needs to adjust the upper and lower of laser engraving head and front and back position.Described triaxial connecting system 4 comprises up-down adjustment arm 40 and front and back regulating arm 41, and described front and back regulating arm about 41 is slidedly arranged on up-down adjustment arm 40, and described laser engraving head 11 is located at the front end of front and back regulating arm 41.
CO is provided with in described laser engraving head 11 2laser generator and camera lens, the radium-shine breadth of described camera lens is 450*450mm.
Above-mentioned laser engraving equipment also comprises refrigeration plant 5, and comprise the water cooling equipment and compressor 50 that are connected, the circulating water pipe 51 of described water cooling equipment is arranged in around laser engraving head.
Utilize above-mentioned laser equipment to make the method for body-building apparatus encapsulate layer LOGO, comprise the steps:
(1) utilize the method that laser machine light beam melts with instantaneous high-temperature or gasifies, encapsulate layer is formed the groove matched with default LOGO;
Concrete operations are as follows:
(1-1) body-building apparatus is positioned on frock clamp;
(1-2) laser machine is opened, the basic frame of LOGO is gone out according to pattern protract, then suitable laser data is filled, it is to be noted that need reserved suitable gap between different colours adjacent in LOGO, preferred encapsulate body does gap, in order to avoid colour contamination when filling colorant, as the upper left pattern 2-1 on the left of Fig. 2, between left pattern 2-2 and lower-left pattern 2-3; The spacing that will be consistent between irregular pattern edge and reserved sideline, as the white spacing in Fig. 3 between filling pattern 3-1 and frame pattern 3-2.
(1-3) camera lens of suitable breadth is changed according to the size of pattern;
(1-4) adjust the position of laser engraving head in X, Y, Z tri-directions, make laser beam act on LOGO place to be formed on encapsulate layer; For first body-building apparatus of same specification, need the position of repeated multiple times adjustment laser engraving head, accurately locate to make laser beam.
(1-5) engraving is started according to the laser data of step (1-2).
(2) clean groove and bag film surface, the cleaning fluid of use forms with 1:5 ~ 10 allotment for alcohol and cleaning agent.
(3) in groove, fill the pattern of LOGO or the various colorants needed for word;
(4) dry under room temperature, complete the making of LOGO.
Wherein, contiguous described frock clamp place is provided with smoke extractor, in engraving process, takes the flue gas after colloid gasification away.
The utility model adopts laser engraving, can, at the end face of encapsulate layer and side all layout or words, there will not be die parting line to affect the problem of outward appearance at end face; Adopt laser engraving, encapsulation die can be general, reduces by the mould of 90%, saves die cost; After the disc that structure is identical, pattern is different adopts laser carved pattern, draw a design and do not need die sinking, the time of delivery can be saved at least over half; Complicated LOGO is also easy to make; Fill colorant after laser engraving groove, difficult drop-off, improve the quality of products.
The above is preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite not departing from principle described in the utility model; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (4)

1. the laser engraving equipment of a body-building apparatus encapsulate layer LOGO, it is characterized in that, comprise laser machine, frock clamp and smoke extractor, described laser machine comprises the computer for drawing LOGO, the laser engraving head be electrically connected with described computer, the triaxial connecting system that supports laser engraving head;
CO is provided with in described laser engraving head 2laser generator;
Described triaxial connecting system comprises up-down adjustment arm and front and back regulating arm, and described front and back regulating arm is slidedly arranged on up-down adjustment arm up and down, and described laser engraving head is located at the front end of front and back regulating arm;
Body-building apparatus is held on frock clamp, and described frock clamp is located at the below of laser engraving head;
Described smoke extractor enter the application point place of mouth near laser beam.
2. laser engraving equipment according to claim 1, is characterized in that, also comprise the water cooling equipment and compressor that are connected, the circulating water pipe of described water cooling equipment is arranged in around laser engraving head.
3. laser engraving equipment according to claim 1, is characterized in that, described laser engraving head comprises camera lens, and the radium-shine breadth of described camera lens is 450*450mm.
4. laser engraving equipment according to claim 1, is characterized in that, described smoke extractor selects negative pressure smoke extractor.
CN201520781919.9U 2015-10-10 2015-10-10 Body -building apparatus rubber coated layer LOGO's laser sculpture equipment Active CN205111079U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520781919.9U CN205111079U (en) 2015-10-10 2015-10-10 Body -building apparatus rubber coated layer LOGO's laser sculpture equipment

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Application Number Priority Date Filing Date Title
CN201520781919.9U CN205111079U (en) 2015-10-10 2015-10-10 Body -building apparatus rubber coated layer LOGO's laser sculpture equipment

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107824974A (en) * 2016-09-14 2018-03-23 3M创新有限公司 Traffic sign preparation method and system
CN115008035A (en) * 2022-07-14 2022-09-06 东莞市柏群电子科技有限公司 Laser etching process based on fitness equipment product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107824974A (en) * 2016-09-14 2018-03-23 3M创新有限公司 Traffic sign preparation method and system
CN115008035A (en) * 2022-07-14 2022-09-06 东莞市柏群电子科技有限公司 Laser etching process based on fitness equipment product

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