CN205111057U - Bumper anticollision box spot welding device - Google Patents
Bumper anticollision box spot welding device Download PDFInfo
- Publication number
- CN205111057U CN205111057U CN201520766784.9U CN201520766784U CN205111057U CN 205111057 U CN205111057 U CN 205111057U CN 201520766784 U CN201520766784 U CN 201520766784U CN 205111057 U CN205111057 U CN 205111057U
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- welding machine
- collision box
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Abstract
The utility model discloses a bumper anticollision box spot welding device, it include an equipment base and install in welding machine group on the equipment base, pneumatic group, cooling system, electrical apparatus group, welding machine group is including an at least double -end welding machine, install in on the equipment base, pair station revolving stage, install in on the equipment base, be located the place ahead of double -end welding machine. The utility model provides the high efficiency of production, simultaneously can satisfy many pairs of anchor clamps of a plurality of products and switch on the mesa, satisfy the variety of function. Cooling system's the many copper of circulating water omnidirectional pipe cooling can be avoided yin gaowen and result in the paralytic phenomenon of machine in scorching summer simultaneously, and easy operation, convenience, safety, work efficiency are high, maintain simply, convenient, the special welding equipment who has an automatic weld that machine, electricity, gas automatic control combined together, ensure welding precision and welding quality, overcome the shortcoming and defect that exists among the prior art.
Description
Technical field
The utility model relates to a kind of bumper anti-collision box spot-welding equipment.
Background technology
Many weeks, robot welding machine is handling flexibly with efficient stable, is applicable to the industry such as automobile, medical treatment widely.But space, place is large required for robot welding, cost is high, in use procedure, special circumstances easily cause misoperation, (as the work top of multiple clip, special-shaped product etc., welding gun mechanism be easily subject to external force impact and be subjected to displacement), make mechanical origin and system origin inconsistent, thus cause weld size bad, welding product is scrapped.
Utility model content
The purpose of this utility model is: provide a kind of bumper anti-collision box spot-welding equipment, it can tightly raise the welding machine being furnished with two pairs of horns in limited place, space, two pairs of products, the particularly open space very small machine people soldering turret anti-collision box that at all cannot weld can be welded simultaneously.
The technical scheme achieved the above object is: a kind of bumper anti-collision box spot-welding equipment, it comprises
One plant bottom case and be installed on welding machine group on described plant bottom case, pneumatic group, cooling system, electrical equipment group;
Described welding machine group comprises
At least one double-head welding machine, is installed on described plant bottom case;
A pair of work position rotation table, is installed on described plant bottom case, is positioned at the front of described double-head welding machine;
Wherein,
Described double-head welding machine comprises
One fuselage, described fuselage front upper part is provided with linear slide rail, and described linear slide rail is provided with slide plate, and described slide plate connects a ball screw, and described ball screw connects a drive unit; In described fuselage, intermediate frequency soldering turret transformer is equipped with at rear portion;
Two floating soldering tips, described floating soldering tip is installed on described slide plate; Described floating soldering tip comprises floating cylinder, weld cylinder and upper/lower electrode; Described floating cylinder installs described weld cylinder, and upper and lower described electrode is installed on described floating cylinder and is connected to described weld cylinder, and upper and lower described electrode is connected by the secondary coil of soft copper band with described intermediate frequency soldering turret transformer;
Described double turntable comprises
One turret base, is provided with single-revolution supporting in the middle part of described turret base;
One rotating shaft, is socketed in described pivoting support;
One Turntable Assemblies, the middle part of described Turntable Assemblies is installed on described rotating shaft upper end
One driven unit, is installed on described turret base lower surface, is connected to described rotating shaft;
A pair power-assisted cylinder, is installed on the both sides above described turret base;
At least one limit switch, is installed in described turret base.
Described intermediate frequency soldering turret primary is provided with thermal switch, is secondaryly provided with rectification group.
Described driven unit comprises a reducing motor, a holder, a travelling gear; Described travelling gear is connected on the arbor of described reducing motor, and described reducing motor is installed on holder, and described holder is installed on described turret base lower surface.
Described double turntable is also provided with an arc light baffle plate.
Described double turntable is also provided with oil circuit for described pivoting support oiling and pump nozzle.
Described pneumatic group comprises reservoir tank, combination of filters, pressure regulator valve, magnetic valve, flow-limiting valve, muffler and a pneumatic control case, each parts of described pneumatic group are arranged on pneumatic control circuit, the action of described pneumatic group of each cylinder on the soldering equipment of control point.
Described electrical equipment group comprises main control box, button, electric component, inversion control case, control box.
Described cooling system is distributed in work place of described double-head welding machine, and described cooling system is water cooling system.
Described bumper anti-collision box spot-welding equipment is also provided with block, and block along the periphery of described plant bottom case, described block is provided with maintenance door.
The advantage of technique scheme is: a kind of bumper anti-collision box spot-welding equipment of the present utility model, and it can shorten the weld interval of product simultaneously, improves the efficiency of production; Multiple product many sub-folders tool can be met to switch on table top, the diversity of content with funtion simultaneously.The simultaneously omnibearing many copper pipe coolings of the recirculated water of cooling system, can avoid Yin Gaowen in hot summer and the phenomenon that causes machine to be paralysed; And simple, convenient, safety, operating efficiency are high, it is simple, convenient to safeguard; The special welding equipment with automatic welding that mechanical, electrical, gas controls to combine automatically; Guarantee welding precision and welding quality, overcome the shortcoming and defect existed in prior art.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model will be further described.
Fig. 1 is the spot-welding equipment overall structure schematic diagram of the utility model embodiment.
Fig. 2 is the double-head welding machine structural representation of the utility model embodiment.
Fig. 3 is the double-station rotary platform structure schematic diagram of the utility model embodiment.
Fig. 4 is the turret base structural representation of the utility model embodiment.
Wherein:
1 plant bottom case; 3 pneumatic groups; 4 electrical equipment groups;
5 cooling systems; 6 blocks; 7 maintenance door;
21 double-head welding machines; 22 double turntables;
211 linear slide rails; 212 slide plates; 213 drive units;
214 floating cylinders; 215 weld cylinder; 216 electrodes;
221 turret base; 222 pivoting supports; 223 rotating shafts;
224 power-assisted cylinders; 225 limit switches;
226 arc light baffle plates; 227 pump nozzles.
Detailed description of the invention
Embodiment: as shown in Figure 1, a kind of bumper anti-collision box spot-welding equipment, it comprise a plant bottom case 1 and be installed on welding machine group on plant bottom case 1, pneumatic group 3, cooling system 5, electrical equipment group 4.Described bumper anti-collision box spot-welding equipment is also provided with block 6, and block 6 is along the periphery of plant bottom case 1, and block 6 is provided with maintenance door 7.
Welding machine group comprises at least one double-head welding machine 21, is installed on plant bottom case 1.A pair of work position rotation table 22, is installed on plant bottom case 1, is positioned at the front of double-head welding machine 21.
As shown in Figure 2, double-head welding machine 21 comprises a fuselage, and fuselage front upper part is provided with linear slide rail 211, linear slide rail 211 is provided with slide plate 212, and slide plate 212 connects a ball screw, and ball screw connects a drive unit 213; In fuselage, intermediate frequency soldering turret transformer is equipped with at rear portion.Drive unit 213 is servomotor.
At least one floating soldering tip, floating soldering tip is installed on slide plate 212; Floating soldering tip comprises floating cylinder 214, weld cylinder 215 and upper/lower electrode 216.Weld cylinder 215 is connected to floating cylinder 214, and upper/lower electrode 216 is installed on weld cylinder 215, and upper/lower electrode 216 is connected by the secondary coil of soft copper band with intermediate frequency soldering turret transformer.
Spot welding special plane adopts two soldering tip floating structure, and the soldering tip up and down movable driven by servomotor ball screw that adopts realizes feeding, can realize that butt welding point position flexibility is adjustable, controllable precise.Different fixtures can be coordinated to weld workpiece.
Float when the function of second level stroke weld cylinder 215 of soldering tip is welding on the one hand and decrease auxiliary stroke, thus shorten the time of welding, locus when also ensure that automatic grinding electrode 216 on the other hand needed for electrode 216 trimmer.When weld cylinder 215 is welded, welding pressure is set as 0.3 ~ 0.5MPa (depending on material and thickness of slab), is set as 0.2MPa during reconditioning electrode 216.The gravity that when the main function of floating cylinder 214 is welding, soldering tip can overcome soldering tip freely up and down floats, to adapt to the change in location after electrode 216 reconditionings along with bond pad locations.Floating pressure is set as 0.35 ~ 0.4MPa.Upper/lower electrode 216 part is connected with welding transformer secondary coil by soft copper band; Upper and lower soldering tip electrode 216 arm is all connected with cooling water, and the heat produced when guaranteeing to weld can scatter in time, ensure that the quality of welding and the service life of soldering tip.
As shown in Figure 3, Figure 4, equipment is configured with double turntable 22, can at a station welding work pieces, another station workpiece loading and unloading, increases work efficiency effectively.Double turntable 22 comprises following assembly.
One turret base 221, is provided with single-revolution supporting 222 in the middle part of turret base 221.
One rotating shaft 223, is socketed in pivoting support 222.
One Turntable Assemblies, the middle part of Turntable Assemblies is installed on rotating shaft 223 upper end.
One driven unit, is installed on turret base 221 lower surface, is connected to rotating shaft 223.Driven unit adopts the horizontal deceleration motor integrating of German brand, thus makes driver part compact conformation and easy for installation.
A pair power-assisted cylinder 224, is installed on the both sides above turret base 221.
At least one limit switch 225, is installed in turret base 221.
Double turntable 22 is also provided with oil circuit for pivoting support 222 oiling and pump nozzle 227.Oil circuit assembly (oil circuit and pump nozzle 227) ensure that the good operation of board and permanent service life.
Double turntable 22 is also provided with an arc light baffle plate 226.Arc light baffle plate 226 in the middle of turntable can play gear bits when welding, gear arc light, the effect of gear welding slag, the safety of protection operator.And turntable rotates, handled easily personnel install workpiece and discharging, shorten non-cutting time, enhance productivity.
This double turntable 22 has compact conformation, and efficiency is high, and I&M is convenient, simple to operate, highly versatile.Turntable work top is reserved threaded mounting hole and bearing pin locating hole, different installation needs can have been adapted to, there is from different equipment the advantages such as good matching.
Intermediate frequency soldering turret primary is provided with thermal switch, is secondaryly provided with rectification group.
Intermediate frequency soldering turret transformer adopts sensor to carry out current measurement at secondary circuit.Primary is provided with thermal switch, is secondaryly provided with rectification group, and rectifier stack is equipped with water-cooled, guarantees transformer reliable operation.This transformer operating frequency is intermediate frequency, can considerably reduce core material weight, and the structure of the transformer made is compacter, and volume is less.
Driven unit comprises a reducing motor, a holder, a travelling gear; Travelling gear is connected on the arbor of described reducing motor, and reducing motor is installed on holder, and holder is installed on described turret base 221 lower surface.
Pneumatic part is the air supply system supplying whole device action.Comprise reservoir tank, combination of filters, pressure regulator valve, magnetic valve, flow-limiting valve, muffler and a pneumatic control case for pneumatic group 3, each parts of described pneumatic group 3 are arranged on pneumatic control circuit, the action of described pneumatic group 3 each cylinder on the soldering equipment of control point.
Electrical appliance part is the electric device of whole equipment, by the electric appliance control box centralized Control of spot welding work station.It is primarily of compositions such as main control box, button, electric component, inversion control case and intermediate frequency soldering turret welding transformers.Mainly realize the work such as the power supply of whole equipment, detection, control, welding.Inversion control case is the main electric power pushing portion of the machine, is installed in the main control box of work station.It changes the input of the 380V alternating current of three-phase 50/60Hz the dc source of a high potential into, dc source is connected with electric capacity to do filtering, if inverter exports an appropriate frequency P WM square wave according to the setting of control inputs and feedback current afterwards, exports low pressure weld through intermediate frequency soldering turret transformer.
Cooling system 5 is distributed in double-head welding machine 21 work place, and cooling system 5 is water cooling system 5.It is responsible for the cooling of intermediate frequency soldering turret transformer and the cooling of soldering tip part.
It should be pointed out that for the utility model through absolutely proving, also can have the embodiment of multiple conversion and remodeling, be not limited to the specific embodiment of above-mentioned embodiment.Above-described embodiment as just explanation of the present utility model, instead of to restriction of the present utility model.In a word, protection domain of the present utility model should comprise those apparent conversion or alternative and remodeling to those skilled in the art.
Claims (9)
1. a bumper anti-collision box spot-welding equipment, is characterized in that: it comprises
One plant bottom case and be installed on welding machine group on described plant bottom case, pneumatic group, cooling system, electrical equipment group;
Described welding machine group comprises
At least one double-head welding machine, is installed on described plant bottom case;
A pair of work position rotation table, is installed on described plant bottom case, is positioned at the front of described double-head welding machine;
Wherein,
Described double-head welding machine comprises
One fuselage, described fuselage front upper part is provided with linear slide rail, and described linear slide rail is provided with slide plate, and described slide plate connects a ball screw, and described ball screw connects a drive unit; In described fuselage, intermediate frequency soldering turret transformer is equipped with at rear portion;
Two floating soldering tips, described floating soldering tip is installed on described slide plate; Described floating soldering tip comprises floating cylinder, weld cylinder and upper/lower electrode; Described floating cylinder installs described weld cylinder, and upper and lower described electrode is installed on described floating cylinder and is connected to described weld cylinder, and upper and lower described electrode is connected by the secondary coil of soft copper band with described intermediate frequency soldering turret transformer;
Described double turntable comprises
One turret base, is provided with single-revolution supporting in the middle part of described turret base;
One rotating shaft, is socketed in described pivoting support;
One Turntable Assemblies, the middle part of described Turntable Assemblies is installed on described rotating shaft upper end;
One driven unit, is installed on described turret base lower surface, is connected to described rotating shaft;
A pair power-assisted cylinder, is installed on the both sides above described turret base;
At least one limit switch, is installed in described turret base.
2. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described intermediate frequency soldering turret primary is provided with thermal switch, is secondaryly provided with rectification group.
3. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described driven unit comprises a reducing motor, a holder, a travelling gear; Described travelling gear is connected on the arbor of described reducing motor, and described reducing motor is installed on holder, and described holder is installed on described turret base lower surface.
4. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described double turntable is also provided with an arc light baffle plate.
5. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described double turntable is also provided with oil circuit for described pivoting support oiling and pump nozzle.
6. bumper anti-collision box spot-welding equipment according to claim 1, it is characterized in that: described pneumatic group comprises reservoir tank, combination of filters, pressure regulator valve, magnetic valve, flow-limiting valve, muffler and a pneumatic control case, each parts of described pneumatic group are arranged on pneumatic control circuit, the action of described pneumatic group of each cylinder on the soldering equipment of control point.
7. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described electrical equipment group comprises main control box, button, electric component, inversion control case, control box.
8. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described cooling system is distributed in work place of described double-head welding machine, and described cooling system is water cooling system.
9. bumper anti-collision box spot-welding equipment according to claim 1, is characterized in that: described bumper anti-collision box spot-welding equipment is also provided with block, and block along the periphery of described plant bottom case, described block is provided with maintenance door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520766784.9U CN205111057U (en) | 2015-09-30 | 2015-09-30 | Bumper anticollision box spot welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520766784.9U CN205111057U (en) | 2015-09-30 | 2015-09-30 | Bumper anticollision box spot welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205111057U true CN205111057U (en) | 2016-03-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520766784.9U Expired - Fee Related CN205111057U (en) | 2015-09-30 | 2015-09-30 | Bumper anticollision box spot welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205111057U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624414A (en) * | 2016-12-30 | 2017-05-10 | 天津市奥特威德焊接技术有限公司 | Double-station special welding machine |
| CN107363378A (en) * | 2017-06-30 | 2017-11-21 | 苏州科易特自动化科技有限公司 | A kind of band monitoring function spot-welding equipment for being used to process metal material |
| CN108568585A (en) * | 2017-03-10 | 2018-09-25 | 无锡骏业自动装备有限公司 | A kind of vehicle energy absorption box double end automatic welding machine |
| CN109108449A (en) * | 2017-06-22 | 2019-01-01 | 天津玛斯特车身装备技术有限公司 | Body of a motor car spot welding automation equipment and operating method |
-
2015
- 2015-09-30 CN CN201520766784.9U patent/CN205111057U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624414A (en) * | 2016-12-30 | 2017-05-10 | 天津市奥特威德焊接技术有限公司 | Double-station special welding machine |
| CN106624414B (en) * | 2016-12-30 | 2019-01-11 | 天津市奥特威德焊接技术有限公司 | A kind of Double-station welding special plane |
| CN108568585A (en) * | 2017-03-10 | 2018-09-25 | 无锡骏业自动装备有限公司 | A kind of vehicle energy absorption box double end automatic welding machine |
| CN109108449A (en) * | 2017-06-22 | 2019-01-01 | 天津玛斯特车身装备技术有限公司 | Body of a motor car spot welding automation equipment and operating method |
| CN107363378A (en) * | 2017-06-30 | 2017-11-21 | 苏州科易特自动化科技有限公司 | A kind of band monitoring function spot-welding equipment for being used to process metal material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160330 Termination date: 20180930 |