CN205103647U - Electric module and because intelligence integration controlling means of this electric module - Google Patents

Electric module and because intelligence integration controlling means of this electric module Download PDF

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Publication number
CN205103647U
CN205103647U CN201520882497.4U CN201520882497U CN205103647U CN 205103647 U CN205103647 U CN 205103647U CN 201520882497 U CN201520882497 U CN 201520882497U CN 205103647 U CN205103647 U CN 205103647U
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module
electric
control
monitoring
power supply
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CN201520882497.4U
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方甲松
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BEIJING YINGXI TECHNICAL Ltd Co
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BEIJING YINGXI TECHNICAL Ltd Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses an electric module and because intelligence integration controlling means of this electric module, handle the subassembly including electric executive module and monitoring, control, electric executive module passes through the circuit and is connected with monitoring, control processing subassembly, the subassembly is handled to electric executive module output control signal to monitoring, control. The utility model provides an electric module and because intelligence integration controlling means of this electric module, electric module pass through communications network and realize mutual information exchange. Based on this electric module utility model the control system that intelligence unified for manufacturing equipment's such as water pump, fan, air conditioner, illumination intelligence integration control.

Description

A kind of electric module and the intelligent integral control device based on this electric module
Technical field
The utility model relates to automation field, particularly relates to a kind of electric module and the intelligent integral control device based on this electric module.
Background technology
Existing control device is generally divided into two classes, and a class adopts discrete forceful electric power power distribution cabinet, forceful electric power to start cabinet, the scheme of PLC or DDC vulnerabilities scan cabinet realizes; Another kind of be adopt contain distribution, startup, controlling element the control program of strong and weak electricity integration realize.The equal on-demand customization method of control device of these two kinds of modes, is purchased the electrical equipments such as switch, isolating switch, lightning arrester, controller, instrument, is arranged in control box, by the controlling functions of connection stroke particular demands by these electrical equipments by factory.
But existing control device is all very complicated on the standardization of electrical control gear, unit and modular engineering design, product design, the manufacturing, Installation and Debugging, engineering O&M.
Therefore, designing a set of intelligent integral control device based on the electric module of standardization, to simplify traditional electrical control gear, the standardization of unit and modular engineering design, product design, the manufacturing, Installation and Debugging, engineering O&M be enterprises and institutions' urgent problems.
Utility model content
For solving the problem, the utility model provides a kind of simplified design, facilitates Installation and Debugging, is easy to manufacture, provide the electric module of bottom automatic control and network foundation and the intelligent integral control device based on this electric module for intelligent engineering.
The electric module of one of the present utility model, is characterized in that, comprise electric executive module and monitoring, control treatment assembly, described electric executive module is connected with monitoring, control treatment assembly by circuit;
Power supply: for described electric module provides electric energy;
Electrical load equipment: receive the electric energy that described electric module exports;
Communication network device: by connection in described monitoring, control treatment assembly, and with described monitoring, control treatment assembly bi-directional transfer of data;
Coordinated signals equipment: be connected with described monitoring, control treatment component communication by IO port;
Actuating equipment: be connected with described monitoring, control treatment component communication by IO port;
Sensing, collecting device: be connected with described monitoring, control treatment component communication by IO port;
Control bus equipment: be connected by universal serial bus with described monitoring, control treatment assembly, and with described monitoring, control treatment assembly bi-directional transfer of data.
Further, the quantity of described power supply is more than 2, is provided with and throws device mutually in described electric executive module, all described power supplies all with mutually throw device and be connected.
Further, electric module also comprises intelligent load equipment, and described intelligent load equipment and monitoring, control treatment assembly communicate to connect with the form of bidirectional data transfers.
Further, the quantity of described electrical load devices and/or intelligent load equipment is more than one.
Further, electric module also comprises for force start or the pressure opertaing device stopping electrical load equipment.
Further, electric module also comprises emergency flight control equipment, and described emergency flight control equipment is connected with monitoring, control treatment component communication by IO port.
Further, the inside of described electric executive module is provided with executive module and state, sensing assembly, the inside of described monitoring, control treatment assembly is provided with CPU, some input modules, some output precisions, some communications components, gauge assembly, ID address components and power supply module, described CPU is communicated to connect by IO input module and electric executive module, and described CPU is communicated to connect by IO output precision and executive component.
Further, described power supply module and communication network device shared line are powered or are independently-powered;
When described power supply module and communication network device shared line are powered, described monitoring, control treatment component internal are provided with the decoupled components for separating of communication data and power supply;
When described power supply module is independently-powered, described power supply module connects outside independent current source.
Further, described electric executive module inside is provided with lightning protection component, and described lightning protection component is arranged at input side and/or the electrical load equipment side of power supply.
A kind of intelligent integral control device based on electric module, comprise some above-mentioned electric modules, some described electric modules connect for intelligent integral control device by power bus, described intelligent integral control device comprises single supply or dual power supply input feed module, several export and control module, processor modules, described single supply or dual power supply input feed module, several export control modules, processor module is connected in parallel by power bus and control bus.
Compared with prior art, the beneficial effects of the utility model are: integrated intelligent control device achieves the electrical safety of electric control links, electric protection, metering, control, monitoring, data processing and communication function.Have electric executive module and monitoring, control treatment assembly in electric module, wherein monitor, the electric executive module of control treatment assembly collection and external input state data and signal, by computing, electric executive module and outside controlled cell are controlled.Electric module realizes mutual information by communication network and exchanges.A kind of control device of intelligent integral based on this electric module utility model, the intelligent integral for process equipments such as water pump, blower fan, air-conditioning, illuminations is monitored.The utility model achieves standardization and the modularity of electrical control gear and unit, enormously simplify the complicacy of the engineering design of conventional electrical control device, product design, the manufacturing, Installation and Debugging, engineering O&M, improve the integrated quality of electrical control gear, for intelligent and wisdom chemical industry journey provide solid bottom automatic control and network foundation.
Accompanying drawing explanation
Fig. 1 is the application basic block diagram of a kind of electric module of the present utility model;
Fig. 2 is applied power source and the signal flow graph of a kind of electric module shown in Fig. 1;
Fig. 3 is electric module internal structure and the annexation figure of a kind of electric module shown in Fig. 1;
Fig. 4 is electric module internal structure and power supply, the signal flow graph of a kind of electric module shown in Fig. 1;
Fig. 5 is the structural representation that the dual power supply of a kind of electric module shown in Fig. 1 inputs electric module;
Fig. 6 is the structural representation of the electric module of multiple-channel output of a kind of electric module shown in Fig. 1;
Fig. 7 is the structural representation that the intelligent load equipment of a kind of electric module shown in Fig. 1 exports electric module;
Fig. 8 is the dual power supply of a kind of electric module shown in Fig. 1 and forces to export the electric module input structure figure controlled;
Fig. 9 is the application extension structural drawing of the electric module of a kind of electric module shown in Fig. 1;
Figure 10 is the major loop structure of the electric executive module of the isolating switch feed of a kind of electric module shown in Fig. 1;
Figure 11 is the major loop structure of the contactor of a kind of electric module shown in Fig. 1, the electric executive module of electrothermal relay;
Figure 12 is the major loop structure of electric executive module of the isolating switch of a kind of electric module shown in Fig. 1, contactor, electrothermal relay;
Figure 13 is the major loop structure of the electric executive module that the motor positive and inverse of a kind of electric module shown in Fig. 1 controls;
Figure 14 is the major loop structure of the electric executive module of the motor dual-speed control of a kind of electric module shown in Fig. 1;
Figure 15 is the major loop structure of the electric executive module of the interchange input variable frequency control electrical equipment of a kind of electric module shown in Fig. 1;
Figure 16 is the major loop structure of the electric executive module of the direct current input variable frequency control of a kind of electric module shown in Fig. 1;
Figure 17 is the major loop structure that the interchange of a kind of electric module shown in Fig. 1 turns the electric executive module of direct current;
Figure 18 is the monitoring of a kind of electric module shown in Fig. 1, the system construction drawing of control treatment assembly;
Figure 19 is the monitoring of a kind of electric module shown in Fig. 1, the first electric power system figure of control treatment assembly;
Figure 20 is the monitoring of a kind of electric module shown in Fig. 1, the second electric power system figure of control treatment assembly;
Figure 21 is the electric module alternative energy sources metering system structural drawing of a kind of electric module shown in Fig. 1;
Figure 22 is the electric module DC energy source metering system structural drawing of a kind of electric module shown in Fig. 1;
Figure 23 is the lightning protection structural drawing of the electric executive module of a kind of electric module shown in Fig. 1;
Figure 24 is air blower control cabinet system diagram in the embodiment one of a kind of electric module shown in Fig. 1;
Figure 25 is refrigeration system switch board system diagram in the embodiment two of a kind of electric module shown in Fig. 1;
The structural representation of Figure 26 a kind of intelligent integral control device based on electric module of the present utility model.
Description of reference numerals:
The electric module of 1-; 2-power supply; 3-communication network device; 4-coordinated signals equipment; 5-electrical load equipment; 6-actuating equipment; 7-sensing, collecting device; 8-control bus equipment; 9-emergency flight control equipment; The electric executive module of 11-; 12-monitoring, control treatment assembly; 111-throws device mutually; 112-executive component; 113-state, sensing assembly; 114-lightning protection component; 121-CPU; 122-power supply module; 123-ID address components; 124-communications component; 125-gauge assembly; 126-IO output precision; 127-IO input module; 128-decoupled components; 13-intelligent integral control device; 14-power bus; 15-control bus; 16-single supply or dual power supply input feed module; 17-exports and controls module; 18-processor module; 51-intelligent load equipment; 41-forces opertaing device.
Embodiment
Understand the technical solution of the utility model and beneficial effect for ease of those skilled in the art, spy describes as follows to embodiment by reference to the accompanying drawings.
The electric module of one of the present utility model, as shown in Figure 1, comprise electric executive module 11 and monitoring, control treatment assembly 12, electric executive module 11 is connected with monitoring, control treatment assembly 12 by circuit, and monitoring, control treatment assembly 12 export control signal to electric executive module 11;
Power supply 2: for electric module 1 provides electric energy;
Electrical load equipment 5: receive the electric energy that electric module 1 exports;
Communication network device 3: by connection in described monitoring, control treatment assembly 12, and with monitoring, control treatment assembly 12 bi-directional transfer of data;
Coordinated signals equipment 4: coordinated signals signal is exported to described monitoring, control treatment assembly 12 by IO port;
Actuating equipment 6: the control exported by monitoring described in IO port accepts, control treatment assembly 12 and status signal;
Sensing, collecting device 7: described monitoring, control treatment assembly 12 are exported and controlled and status signal by IO port;
Control bus equipment 8: with monitoring, control treatment assembly 12 is connected by universal serial bus, and with described monitoring, control treatment assembly 12 bi-directional transfer of data.
Electric module 1 by connection power supply 2, and exports electrical load equipment 5 to, and electric module 1 carries out communication handshake data and information by communication network device 3 with third party; Electric module is connected the signal feedback states that receive coordinated signals equipment with coordinated signals equipment 4 by IO port, electric module 1 connects on-the-spot sensing, collecting device 7 and actuating equipment 6 by IO port, and electric module is by control bus communication interface control bus equipment 8.
The basic applied power source of electric module 1 of the present utility model and signal flow to as shown in Figure 2, and electric module 1 exports electric energy to electrical load equipment 5; Circuit between electric module 1 and communication network device 2 is bi-directional transfer of data; Electric module 1 passes through the coordinated signals signal of IO port accepts coordinated signals equipment 4, and to coordinated signals equipment 4 output status signal; Electric module 1 exports control and status signal by IO port to actuating equipment 6; Electric module 1 is by the state of IO port accepts sensing, collecting device 7 and signal; Electric module 1 is by universal serial bus connection control bus apparatus 8, and bi-directional transfer of data.
As shown in Figure 4, electric module 1 only connects power supply 2, electrical load equipment 5, communication network device 3 form system application structure; Meanwhile, as expanded application, the input of electric module 1 can be the power supply of direct current, single-phase AC, three-phase alternating-current supply.
As shown in figure 23, electric executive module 11 inside is provided with lightning protection component 114, and lightning protection component 114 is arranged at input side and/or electrical load equipment 5 side of power supply 2.As expanded application, the communication network device connecting line of electric module 1 can be industrial field bus or ethernet twisted pair or Ethernet diaphragm or 2/3/4G cellular network or WLAN.
As shown in Figure 5, the quantity of power supply 2 is more than 2 or 2, be provided with in electric executive module 11 and throw device 111 mutually, all power supplies 2 all with mutually throw device 111 and be connected, when arbitrary road power supply 2 breaks down, power supply 2 is automatically switched on another road power supply by mutual throwing device 111 and works, and ensures that power supply does not interrupt.
As shown in fig. 6-7, electric module 1 also comprises intelligent load equipment 51, and intelligent load equipment 51 communicates to connect with the form of bidirectional data transfers with monitoring, control treatment assembly 12.The quantity of electrical load devices 5 and/or intelligent load equipment 51 is more than one, and intelligent load equipment 51 for being communicatively connected to electric executive module 11, and is communicatively connected to monitoring, control treatment assembly 12.
As Figure 8-9, electric module 1 also comprises for force start or the pressure opertaing device 41 stopping electrical load equipment 5, forces opertaing device 41 to send to electric executive module 11 and forces control signal, and receive the status signal of electric executive module 11.Electric module 1 also comprises emergency flight control equipment 9.
As shown in figures 10-17, as the multiple major loop structure of the electric executive module 11 of electric module 1.
As shown in figure 18, the inside of electric executive module 11 is provided with executive module 112 and state, sensing assembly 113, the inside of monitoring, control treatment assembly 12 is provided with CPU121, some input modules 127, some output precisions 126, some communications components 124, gauge assembly 125, ID address components 123 and power supply module 122, CPU121 passes through the status signal of IO input module collection electric executive module 11 internal state and signal sensing element 113, and CPU121 exports control signal by IO output precision to executive component 112; Wherein executive module 112 can penetrate pipe or relay for contactor, de-mouth electromagnet, power semiconductor device, luminescence; State, sensing assembly 113 can be for no reason at all state passive node or level sampling node or voltage transformer (VT) or current transformer or Hall voltage or current sensor.
As shown in Figure 19-20, power supply module 122 and communication network device 6 shared line are powered or are independently-powered; When power supply module 122 and communication network device 6 shared line are powered, monitoring, control treatment assembly 12 inside are provided with the decoupled components 128 for separating of communication data and power supply;
When power supply module 122 is independently-powered, power supply module connects outside independent current source, generally draws from electric executive module 11.
As shown in fig. 21-22, in electric executive module 11, current acquisition mutual inductor, residual current transformer, voltage sample point is provided with.And electric current, voltage are delivered to Electro-metering assembly 125, carried out computing by Electro-metering assembly 125 pairs of power and be accumulated into electricity.
The type of attachment of the input and output of electric module 1 can be by spring crimping and/or the mode with screw crimping and/or plugs and sockets grafting.The packing forms of electric module 1 can adopt drawer type to encapsulate or expense drawer enclosed encapsulates or the form of expense drawer open type encapsulation.
Electric module of the present utility model can be three-phase alternating current input feed module, three-phase alternating current dual power supply input feed module, direct current input feed module, exchange input direct-current and export distillation module, motor directly controls module, double-speed motor directly controls module, fire fighting equipment Electric Machine Control module, motor positive and inverse controls module, exchange input frequency conversion and export control module, direct current input frequency conversion exports and controls module, soft start Electric Machine Control module, Lighting control module, socket controls module, processor module.
As shown in figure 26, a kind of intelligent integral control device based on electric module, comprise some above-mentioned electric modules 1, some electric modules 1 connect for intelligent integral control device 13 by power bus 14, intelligent integral control device 13 comprises single supply or dual power supply input feed module 16, several export and control module 17, processor modules 18, single supply or dual power supply input feed module 16, several export control modules 17, processor module 18 is connected in parallel by power bus 14 and control bus 15.
Wherein, power bus 14 adopts hard copper bar bus line or flexible copper cash; Control bus 15 adopts shielding twisted pair conductors.
Be the Application Example one of the intelligent integral control device based on electric module as shown in figure 24:
Air-blower control cabinet system: adopt a dual power supply input feed module to realize the mutual head of dual power supply, disjunction protection, metering, monitoring lightning protection function, adopt a processor module to carry out monitoring management to the module of three in cabinet and the outer on-the-spot sensor of cabinet, air-valve.
Be the Application Example two of the intelligent integral control device based on electric module as shown in figure 25:
Refrigeration control cabinet system: adopt a single supply input feed module to realize disjunction protection, metering, monitoring lightning protection function; have employed a single supply input feed module and drive handpiece Water Chilling Units; have employed requesting song motor frequency conversion and control the control that module is respectively used to chilled water pump, cooling-water pump, blower fan of cooling tower, adopt a processor module to carry out monitoring management to the module of five in cabinet and the outer on-the-spot sensor of cabinet, water valve.
The electric module 1 of intelligent integral achieves the electrical safety of electric control links, electric protection, metering, control, monitoring, data processing and communication function.Electric executive module 11 and monitoring, control treatment assembly 12 is had in electric module 1, wherein monitor, control treatment assembly 12 gathers electric executive module 11 and external input state data and signal, by computing, electric executive module 11 and outside controlled cell are controlled.Electric module 1 realizes mutual information by communication network device 3 and exchanges.Based on the control device 13 of a kind of intelligent integral of this electric module 1 utility model, the intelligent integral for process equipments such as water pump, blower fan, air-conditioning, illuminations is monitored.The utility model achieves standardization and the modularity of electrical control gear and unit, enormously simplify the complicacy of the engineering design of conventional electrical control device, product design, the manufacturing, Installation and Debugging, engineering O&M, improve the integrated quality of electrical control gear, for intelligent and wisdom chemical industry journey provide solid bottom automatic control and network foundation.
These are only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (10)

1. an electric module, it is characterized in that, comprise electric executive module (11) and monitoring, control treatment assembly (12), described electric executive module (11) is connected with monitoring, control treatment assembly (12) by circuit;
Power supply (2): for described electric module (1) provides electric energy;
Electrical load equipment (5): receive the electric energy that described electric module (1) exports;
Communication network device (3): by connection in described monitoring, control treatment assembly (12), and with described monitoring, control treatment assembly (12) bi-directional transfer of data;
Coordinated signals equipment (4): communicated to connect by IO port and described monitoring, control treatment assembly (12);
Actuating equipment (6): communicated to connect by IO port and described monitoring, control treatment assembly (12);
Sensing, collecting device (7): communicated to connect by IO port and described monitoring, control treatment assembly (12);
Control bus equipment (8): be connected by universal serial bus with described monitoring, control treatment assembly (12), and with described monitoring, control treatment assembly (12) bi-directional transfer of data.
2. the electric module of one according to claim 1, it is characterized in that, the quantity of described power supply (2) is more than 2, be provided with in described electric executive module (11) and throw device (111) mutually, all described power supplies (2) all with throw device (111) mutually and be connected.
3. the electric module of one according to claim 1, it is characterized in that, electric module (1) also comprises intelligent load equipment (51), and described intelligent load equipment (51) communicates to connect with the form of bidirectional data transfers with monitoring, control treatment assembly (12).
4. the electric module of one according to claim 3, is characterized in that, the quantity of described electrical load devices (5) and/or intelligent load equipment (51) is more than one.
5. the electric module of one according to claim 1, is characterized in that, electric module (1) also comprises for force start or the pressure opertaing device (41) stopping electrical load equipment (5).
6. the electric module of one according to claim 1, it is characterized in that, electric module (1) also comprises emergency flight control equipment (9), and described emergency flight control equipment (9) is communicated to connect by IO port and monitoring, control treatment assembly (12).
7. the electric module of one according to claim 1, it is characterized in that, the inside of described electric executive module (11) is provided with executive module (112) and state, sensing assembly (113), described monitoring, the inside of control treatment assembly (12) is provided with CPU (121), some input modules (127), some output precisions (126), some communications components (124), gauge assembly (125), ID address components (123) and power supply module (122), described CPU (121) is communicated to connect by IO input module and electric executive module (11), described CPU (121) is communicated to connect by IO output precision and executive component (112).
8. the electric module of one according to claim 7, is characterized in that, described power supply module (122) and communication network device (6) shared line are powered or be independently-powered;
When described power supply module (122) and communication network device (6) shared line are powered, described monitoring, control treatment assembly (12) inside are provided with the decoupled components (128) for separating of communication data and power supply;
Described power supply module (122) is for time independently-powered, and described power supply module (122) connects outside independent current source.
9. the electric module of one according to claim 1, it is characterized in that, described electric executive module (11) inside is provided with lightning protection component (114), and described lightning protection component (114) is arranged at input side and/or electrical load equipment (5) side of power supply (2).
10. the intelligent integral control device based on electric module, it is characterized in that, comprise some electric as claimed in any one of claims 1-9 wherein modules (1), some described electric modules (1) connect for intelligent integral control device (13) by power bus, described intelligent integral control device (13) comprises single supply or dual power supply input feed module (16), several export and control module (17), processor module (18), described single supply or dual power supply input feed module (16), several export and control module (17), processor module (18) is connected in parallel by power bus (14) and control bus (15).
CN201520882497.4U 2015-11-06 2015-11-06 Electric module and because intelligence integration controlling means of this electric module Active CN205103647U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106681283A (en) * 2015-11-06 2017-05-17 北京迎希科技有限公司 Electric module and intelligent integrated control system based on the electric module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106681283A (en) * 2015-11-06 2017-05-17 北京迎希科技有限公司 Electric module and intelligent integrated control system based on the electric module

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