CN205102629U - Energy -conserving cooling tower of high -efficient atomizing evaporation formula - Google Patents
Energy -conserving cooling tower of high -efficient atomizing evaporation formula Download PDFInfo
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Abstract
本实用新型涉及一种高效雾化蒸发式节能冷却塔,其包括塔体(1)、布水管(2)、支撑格栅(3)、雾化喷头(4)、收水器(5)、风机(6)、风筒(7)、支撑架(8)、进液管(9)、进风百叶窗(10)和出水槽(11)等,雾气喷头(4)连接在布水管(2)的管道上,并均匀分布在冷却塔内,雾化喷头(4)的上方为空的塔体、布水管(2)下方设有支撑格栅(3),支撑格栅(3)可使冷空气在塔内分布均匀,塔体顶部为收水器(5)。该冷却塔的原理是通过高效雾化喷头将水雾化向上喷入冷却塔,通过增大水与空气的接触面积和延长接触时间来达到冷却水的目的,水以雾化水珠的形式与空气接触,蒸发速度较快,整个塔结构简单,结构负重小。该塔内无需设置填料,且冷却效率高,能耗低,能够有效解决了填料塔冷却效率不高,分水不均、飘雨严重等弊端。相对于填料塔,该塔的结构简单,可大大减少检修的工作量。
The utility model relates to a high-efficiency atomization evaporation energy-saving cooling tower, which comprises a tower body (1), a water distribution pipe (2), a support grid (3), an atomization nozzle (4), a water collector (5), Fan (6), air duct (7), support frame (8), liquid inlet pipe (9), air inlet louver (10) and water outlet tank (11), etc., and the mist nozzle (4) is connected to the water distribution pipe (2) and evenly distributed in the cooling tower, above the atomizing nozzle (4) is an empty tower body, below the water distribution pipe (2) there is a support grid (3), the support grid (3) can make cooling The air is evenly distributed in the tower, and the top of the tower body is a water eliminator (5). The principle of the cooling tower is to atomize water upwards into the cooling tower through the high-efficiency atomizing nozzle, and to achieve the purpose of cooling water by increasing the contact area between water and air and prolonging the contact time. With air contact, the evaporation speed is fast, the structure of the whole tower is simple, and the structural load is small. There is no need to install packing in the tower, and the cooling efficiency is high and the energy consumption is low, which can effectively solve the disadvantages of the packing tower such as low cooling efficiency, uneven water distribution, and severe rain. Compared with the packed tower, the structure of the tower is simple, which can greatly reduce the workload of maintenance.
Description
技术领域 technical field
本实用新型涉及一种高效雾化蒸发式节能冷却塔。 The utility model relates to a high-efficiency atomization evaporation energy-saving cooling tower.
背景技术 Background technique
能源问题是当今世界各国面临的重大社会问题之一,能源是现代社会和生活的物质基础。随着世界人口和经济的迅速增长,能源的消耗也急剧增加,尤其是在国家“十一五”期间提出经济可持续发展的需要,对工业生产中的能源消耗提出了严格的要求,如何有效地利用现有资源成为了新的课题。一些耗能行业(磷化工、冶金、发电、制药、空调制冷等)的冷却水系统的运行是否经济直接影响到能耗的高低。目前市场上的冷却塔主要以传统工艺的填料冷却塔为主,该类冷却塔的冷却原理是延长从上而下流下来的水和空气接触时间,通过填料增加水与空气的接触面积,从而达到冷却的目的。填料长期使用容易结垢,水的下滑速度变快,导致冷却效果逐渐降低,且冷却效果不稳定。为保证较好的冷却效果,用户必须投入大量资金定期清理结垢或定期更换填料,这些都会增加维护费用。无填料冷却塔可以有效解决填料塔面临的难题,但传统的无填料冷却塔由于喷头雾化效果不好,冷却效果只能和刚建填料塔相当。本发明公布一种高效雾化蒸发式节能冷却塔,该冷却塔布水均匀,喷头雾化效果较好,冷却效果较佳。 The energy issue is one of the major social issues facing all countries in the world today, and energy is the material basis of modern society and life. With the rapid growth of the world's population and economy, energy consumption has also increased sharply, especially during the country's "Eleventh Five-Year Plan" period, the need for sustainable economic development has been put forward, and strict requirements have been placed on energy consumption in industrial production. How to effectively The optimal use of existing resources has become a new issue. Whether the operation of the cooling water system in some energy-consuming industries (phosphorus chemical industry, metallurgy, power generation, pharmaceuticals, air-conditioning and refrigeration, etc.) is economical directly affects the level of energy consumption. At present, the cooling towers on the market are mainly filled cooling towers with traditional technology. The cooling principle of this type of cooling tower is to prolong the contact time of water and air flowing down from top to bottom, and to increase the contact area between water and air through fillers, so as to achieve for cooling purposes. Long-term use of the filler is prone to fouling, and the water slides faster, resulting in a gradual decrease in cooling effect and unstable cooling effect. In order to ensure a better cooling effect, the user must invest a lot of money to regularly clean the scale or replace the packing regularly, which will increase the maintenance cost. The non-fill cooling tower can effectively solve the problems faced by the packed tower, but the cooling effect of the traditional non-filled cooling tower can only be comparable to that of the newly built packed tower due to the poor atomization effect of the nozzle. The invention discloses a high-efficiency atomization evaporation type energy-saving cooling tower. The cooling tower has uniform water distribution, better spray nozzle atomization effect and better cooling effect.
发明内容 Contents of the invention
本实用新型的目的在于公布一种高效雾化蒸发式节能冷却塔,该冷却塔在冷却塔的中下部采用高效雾化喷头向上喷淋布水,冷却水在塔内形成的雾状区间,有效解决了填料塔冷却效率不高,分水不均、飘雨严重等问题,且减轻了设备的重量,大大减少检修清堵的工作量,该塔能耗更低,且冷却效果更好。 The purpose of this utility model is to disclose a high-efficiency atomization evaporation energy-saving cooling tower. The cooling tower adopts a high-efficiency atomization nozzle to spray water upwards in the middle and lower part of the cooling tower. The mist-like interval formed by the cooling water in the tower is effective. It solves the problems of low cooling efficiency, uneven water distribution, and serious drifting rain in the packed tower, and reduces the weight of the equipment, greatly reducing the workload of maintenance and cleaning. The tower has lower energy consumption and better cooling effect.
该冷却塔的原理是通过高效雾化喷头将水雾化向上喷入冷却塔,通过增大水与空气的接触面积和延长接触时间来达到冷却水的目的,水以雾化水珠的形式与空气接触,蒸发速度较快,整个塔结构简单,结构负重小。 The principle of the cooling tower is to atomize water upwards into the cooling tower through the high-efficiency atomizing nozzle, and to achieve the purpose of cooling water by increasing the contact area between water and air and prolonging the contact time. With air contact, the evaporation speed is fast, the structure of the whole tower is simple, and the structural load is small.
本实用新型的目的是这样实现的:一种高效雾化蒸发式节能冷却塔,其包括塔体(1)、布水管(2)、支撑格栅(3)、雾化喷头(4)、收水器(5)、风机(6)、风筒(7)、支撑架(8)、进液管(9)、进风百叶窗(10)和出水槽(11)等。空气在风机(6)的作用下从进风百叶窗进入冷却塔,空气从下向上流动,最后经过风筒(7)排出,热水经过进水管进入布水管,以0.02MPa-0.05MPa的压力向上雾化喷出,热水在塔内形成三个换热冷却过程,即顺流、悬浮和逆流三个过程,在这三个过程中,热水与空气发生热交换,雾化喷头把热水高效雾化增加了热交换的面积,热水经过顺流、悬浮和逆流三个过程增加了与空气的接触时间,所以该冷却塔冷却效果较好。 The purpose of this utility model is achieved as follows: a high-efficiency atomization evaporation energy-saving cooling tower, which includes a tower body (1), a water distribution pipe (2), a support grid (3), an atomization nozzle (4), a collection Water dispenser (5), blower fan (6), air cylinder (7), support frame (8), liquid inlet pipe (9), air inlet louver (10) and water outlet tank (11) etc. The air enters the cooling tower from the air intake louvers under the action of the fan (6), the air flows upwards from the bottom, and finally is discharged through the air duct (7), and the hot water enters the water distribution pipe through the water inlet pipe, and goes upward with a pressure of 0.02MPa-0.05MPa The hot water is atomized and sprayed, and the hot water forms three heat exchange cooling processes in the tower, namely, the three processes of downstream, suspension and countercurrent. High-efficiency atomization increases the heat exchange area, and the hot water increases the contact time with the air through the three processes of forward flow, suspension and countercurrent flow, so the cooling effect of the cooling tower is better.
这种高效雾化蒸发式节能冷却塔,所述雾化喷射头为低压高效雾化防堵喷头,内部为两个“S”结构组成,雾化角度达1200。 In this high-efficiency atomization evaporative energy-saving cooling tower, the atomization spray head is a low-pressure high-efficiency atomization anti-blocking spray head, which is composed of two "S" structures inside, and the atomization angle reaches 120 ° .
这种高效雾化蒸发式节能冷却塔,所述收水器为网格式格栅除雾器。 In this high-efficiency atomizing and evaporative energy-saving cooling tower, the water eliminator is a grid grid demister.
这种高效雾化蒸发式节能冷却塔,所述冷却塔的收水器设置为一层或多层。 In the high-efficiency atomizing and evaporative energy-saving cooling tower, the water eliminators of the cooling tower are arranged in one or more layers.
这种高效雾化蒸发式节能冷却塔,所述冷却塔的雾化喷头与收水器底部之间为空的塔体。 In this high-efficiency atomization evaporative energy-saving cooling tower, the tower body is empty between the atomization nozzle and the bottom of the water eliminator of the cooling tower.
本实用新型的一种高效雾化蒸发式节能冷却塔,热水与空气在塔内形成三个换热冷却过程,即顺流、悬浮和逆流三个过程。同时,热水在下降过程中遇到上升的空气。顺流、悬浮和逆流三个过程延长了热交换时间,极大的提高了冷却效率和冷却量。该塔内无需设置填料,且冷却效率高,能耗低,能够有效解决了填料塔冷却效率不高,分水不均、飘雨严重等弊端。相对于填料塔,该塔的结构简单,可大大减少检修的工作量。 In the high-efficiency atomization evaporation energy-saving cooling tower of the utility model, hot water and air form three heat exchange cooling processes in the tower, that is, three processes of forward flow, suspension and countercurrent flow. At the same time, the hot water encounters the rising air during its descent. The three processes of downstream, suspension and countercurrent prolong the heat exchange time, greatly improving the cooling efficiency and cooling capacity. There is no need to install packing in the tower, and the cooling efficiency is high and the energy consumption is low, which can effectively solve the disadvantages of the packing tower such as low cooling efficiency, uneven water distribution, and severe rain. Compared with the packed tower, the structure of the tower is simple, which can greatly reduce the workload of maintenance.
下面结合附图详细说明本实用新型的具体结构,但本实用新型的结构不限于附图所示。 The concrete structure of the utility model is described in detail below in conjunction with accompanying drawing, but the structure of the utility model is not limited to shown in the accompanying drawing.
附图说明 Description of drawings
图1为本实用新型的高效雾化蒸发式节能冷却塔的正视部分剖面图。 Fig. 1 is a front partial sectional view of a high-efficiency atomization evaporation energy-saving cooling tower of the present invention.
具体实施方式 detailed description
图1中,一种高效雾化蒸发式节能冷却塔,其包括塔体(1)、布水管(2)、支撑格栅(3)、雾化喷头(4)、收水器(5)、风机(6)、风筒(7)、支撑架(8)、进液管(9)、进风百叶窗(10)和出水槽(11)等。所述雾气喷头4连接在布水管2的管道上,并均匀分布在冷却塔中下部,布水管2下方设有支撑格栅3和支撑架8,支撑架8的下方有进风百叶窗10,进风百叶窗10的下方是储水槽11,雾化喷头4的上方为空的塔体、下方设有水气分配装置,塔体1项部为收水器5,收水器5上方是风筒7,风筒7内是风机6,收水器5为网格式格栅除雾器、且设置为一层或多层,雾化喷头4为气体净化喷淋器,内部为两个“S”结构组成,循环水通过泵送到布水管2,在压力的作用下通过雾化喷头4向上以1200的角度向上喷出。在塔内与冷空气接触,接触的过程分为顺流、悬浮和逆流三个过程,从而实现热量的交换,起到冷却循环水的目的。被冷空气带走的雾化水滴通过收水器5回收,从而大大减少循环水的损耗。 In Figure 1, a high-efficiency atomization and evaporation energy-saving cooling tower includes a tower body (1), a water distribution pipe (2), a support grid (3), an atomization nozzle (4), a water eliminator (5), Fan (6), air duct (7), support frame (8), liquid inlet pipe (9), air inlet louver (10) and water outlet tank (11), etc. The mist nozzle 4 is connected to the pipeline of the water distribution pipe 2, and is evenly distributed in the middle and lower part of the cooling tower. The support grid 3 and the support frame 8 are arranged below the water distribution pipe 2, and the air intake shutters 10 are arranged below the support frame 8. Below the wind shutter 10 is a water storage tank 11, above the atomizing nozzle 4 is an empty tower body, and below is provided with a water and air distribution device. , inside the air cylinder 7 is the fan 6, the water eliminator 5 is a mesh grille demister, and is set in one or more layers, the atomizing nozzle 4 is a gas purification sprayer, and there are two "S" structures inside Composition, the circulating water is pumped to the water distribution pipe 2, and sprayed upward at an angle of 120° through the atomizing nozzle 4 under the action of pressure. In the tower, it is in contact with cold air, and the contact process is divided into three processes: forward flow, suspension and countercurrent, so as to realize heat exchange and achieve the purpose of cooling circulating water. The atomized water droplets taken away by the cold air are recovered through the water eliminator 5, thereby greatly reducing the loss of circulating water.
收水器(5)是一种网格面折流除沫器,由多个除沫单元装满外壳的横截面的内腔,除沫单元是在支承框内设有除沫板,多片除沫板固定连接在支承框内,各片除沫板之间有间隔,除沫板是沿垂直方向呈直角波纹状,所述的除沫板面不通透,右面为凹凸的网格面,左面为光滑面,连接在支承框内的多片除沫板的网格面方向一致。由于除沫板上凸的菱形周边形成下凹的网格状。两块除沫板之间形成波纹状的气流通道,气流通道一面为光滑的平面,另一面为网格面。 The water eliminator (5) is a grid surface baffle defoamer, and the inner cavity of the cross-section of the shell is filled with multiple defoaming units. The defoamer board is fixedly connected in the support frame, and there are intervals between each defoamer board. The defoamer board is corrugated at right angles along the vertical direction. The surface of the defoamer board is not transparent, and the right side is a concave-convex grid surface. , the left side is a smooth surface, and the grid surfaces of the multiple defoaming plates connected in the support frame are in the same direction. A concave grid shape is formed due to the convex diamond-shaped periphery of the defoaming plate. A corrugated airflow channel is formed between the two defoaming plates, one side of the airflow channel is a smooth plane, and the other side is a mesh surface.
雾化喷头(4)为气体净化喷淋器,其有导液管和调节套筒组成。导液管螺纹连接调节套筒,调节套筒右端为里大外小的孔组成的旋涡室,导液管右端内孔由相互平行、与导液管轴线垂直、宽度等于内孔半径的“S”形右隔板、“S”形左隔板分隔为两腔,“S”形右隔板的上凸面与“S”形左隔板的下凹面相邻,“S”形右隔板的下凹面与“S"形左隔板的面上凸面相邻,“S”形左隔板与“S”形右隔板中间固定连接,相邻的两“S”形隔板的上凸面和下凹面分别形成两个相邻、方向相反、与导液管轴线垂直的出水口。导液管与调节套筒为螺纹连接,旋转调节套筒,可改变导液管与调节套筒之间的距离,也就是改变了旋涡室的大小,使通过旋涡室的的水流压力发生变化,出水口较大,水流在旋涡室已形成了涡流,使用时能使洗涤液畅通,不容易被堵塞,不偏流,洗涤液喷洒均匀,大大提高了洗涤效果。 The atomizing nozzle (4) is a gas purification shower, which consists of a catheter and an adjustment sleeve. The catheter tube is threadedly connected to the adjustment sleeve, and the right end of the adjustment sleeve is a vortex chamber composed of holes with large inside and small outside. ""-shaped right partition and "S"-shaped left partition are divided into two chambers, the upper convex surface of the "S"-shaped right partition is adjacent to the lower concave surface of the "S"-shaped left partition, and the "S"-shaped right partition The lower concave surface is adjacent to the convex surface of the "S"-shaped left partition, and the "S"-shaped left partition is fixedly connected to the middle of the "S"-shaped right partition. The upper convex surfaces of the adjacent two "S"-shaped partitions and The lower concave surfaces respectively form two adjacent water outlets with opposite directions and perpendicular to the axis of the catheter tube. The catheter and the adjustment sleeve are threaded, and the distance between the catheter and the adjustment sleeve can be changed by rotating the adjustment sleeve, that is, the size of the vortex chamber is changed, and the pressure of the water passing through the vortex chamber changes. The water outlet is large, and the water flow has formed a vortex in the vortex chamber. When in use, the washing liquid can be unblocked, not easy to be blocked, not biased, and the washing liquid is sprayed evenly, which greatly improves the washing effect.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109196298A (en) * | 2016-05-25 | 2019-01-11 | Spx空气冷却技术比利时公司 | Air Condensing Apparatus and Method |
| CN110017700A (en) * | 2018-01-10 | 2019-07-16 | 嘉峪关大友嘉能化工有限公司 | A kind of mechanical force cooling column Ventilation conditioning system |
| CN110057206A (en) * | 2019-05-13 | 2019-07-26 | 广东览讯科技开发有限公司 | A kind of no-padding and spraying cooling tower |
-
2015
- 2015-08-18 CN CN201520621782.0U patent/CN205102629U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109196298A (en) * | 2016-05-25 | 2019-01-11 | Spx空气冷却技术比利时公司 | Air Condensing Apparatus and Method |
| CN109196298B (en) * | 2016-05-25 | 2020-11-27 | Spg空气冷却比利时公司 | Air Condensing Apparatus and Method |
| CN110017700A (en) * | 2018-01-10 | 2019-07-16 | 嘉峪关大友嘉能化工有限公司 | A kind of mechanical force cooling column Ventilation conditioning system |
| CN110057206A (en) * | 2019-05-13 | 2019-07-26 | 广东览讯科技开发有限公司 | A kind of no-padding and spraying cooling tower |
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