Packaging robot
Technical field
The utility model relates to robotics, particularly relates to a kind of packaging robot.
Background technology
Current, the packaging of material is mostly completed by manual operation, and hand-filling operating efficiency is low, and productive costs is higher.In addition, the requirements of process of hand-filling strictly controls, and does not slightly note hair, foreign material etc. being mixed into material packaged, has had a strong impact on the quality of product.Furtherly, also and be not suitable for hand-filling, such as high temperature, radioactivation material, manual operation also likely damages some material to staff.Therefore, need a kind of stable, failure-free packaging robot to substitute quality that is artificial, that increase work efficiency, reduce productive costs, improve product.
Utility model content
The purpose of this utility model is to provide a kind of packaging robot to solve or partly to solve the problem.
For solving the problems of the technologies described above, the utility model provides a kind of packaging robot, comprise the first driver element, rotating table, stay bearing plate, feeder, discharging portion and jaw portion, described stay bearing plate is arranged around described rotating table, described stay bearing plate is provided with described feeder and described discharging portion, described rotating table is provided with jaw portion, described in described first drive unit drives, rotating table rotates; Described stay bearing plate is also optionally provided with dress piston part, filling portion and mouth-sealed portion one or multi-section in totally three.
Further, described feeder comprises the second driver element, runner and backplate, and runner described in described backplate semi-surrounding is arranged, and described runner border is equidistantly provided with hopper.
Further, described discharging portion comprises infundibular body, and described infundibular body open end is fixedly connected with described stay bearing plate.
Further, described jaw portion comprise driving claw and be flexibly connected with driving claw by pawl, described driving claw is fixedly connected on described rotating table.
Further, described dress piston part comprises the 3rd driver element and four-wheel drive unit, portable plate and plug release rotating disk; Described portable plate is provided with dress plug power unit, described dress plug power unit is flexibly connected dress stopper rod; Described plug release rotating disk border is equidistant is provided with plug groove; Described 3rd driver element can drive described portable plate to do straight reciprocating motion, and described four-wheel drive unit can drive described plug release dial rotation.
Further, described dress piston part comprises dress piston part and lower dress piston part.
Further, described filling portion comprises dish on the 5th driver element, the 6th driver element, jigger, jigger base, baffle plate bucket, enters material unit and blanking unit, on described jigger, dish and jigger base are arranged in described baffle plate bucket, describedly enter material unit and described jigger coil and spatial joins that baffle plate bucket surrounds, the corresponding described blanking unit of bottom opening of described baffle plate bucket; Described 5th driver element can drive dish and jigger base on described jigger to rotate relative to described baffle plate bucket, and described 6th driver element can drive on described jigger and coil relative to described jigger base moving linearly.
Further, described filling portion also comprises filling power unit, and said filling power unit can drive described blanking unit to shake.
Further, described mouth-sealed portion comprises sealing die, heating unit and sealing power unit, and described sealing die and heating unit are fixedly installed on described stay bearing plate, and described sealing power unit can drive described stay bearing plate moving linearly.
Further, described mouth-sealed portion also comprises thermoinduction unit.
Compared with prior art, packaging robot of the present utility model has following characteristics and advantage:
1, packaging robot of the present utility model adopts Based Intelligent Control, the quality of while alternative artificial, increasing work efficiency, reducing productive costs, improving product.
2, packaging robot user of the present utility model can according to the actual conditions of Production and Packaging, unrestricted choice the need of filling piston part under installation, the need of the filling portion of installation, the need of installing dress piston part, the need of installation mouth-sealed portion, thus forms the packaging system of freely arranging in pairs or groups.
3, the feeder of packaging robot of the present utility model, novel in structural design, can well realize the even equally spaced transmission of packing materials.
4, clamping packing materials scope in the utility model packaging robot jaw portion is wide and clamping effect is good.In addition, jaw portion structure is simple, productive costs is lower, and be convenient to packing materials transfer, improve work efficiency.
5, the utility model packaging robot dress piston part dress plug is respond well, and can regulate distance or the position of dress plug.
6, the filling portion of the utility model packaging robot can have actv. to control and change the capacity of common material, to realize good metering effect.
7, the sealing of the utility model packaging robot mouth-sealed portion is firm, and has heating, monitoring closed loop system in order to effective control temperature.
8, the utility model packaging robot discharging portion can well control packing materials and is slipped on outside travel line according to both routings.
Accompanying drawing explanation
Fig. 1 is the block diagram of the utility model packaging robot better embodiment;
Fig. 2 is the block diagram of the utility model packaging robot feeder better embodiment;
Fig. 3 is the block diagram of the utility model packaging robot jaw portion better embodiment;
Fig. 4 is the block diagram filling piston part better embodiment under the utility model packaging robot;
Fig. 5 is the block diagram of the utility model packaging robot filling portion better embodiment;
Fig. 6 is block diagram the utility model packaging robot filling piston part better embodiment;
Fig. 7 is the block diagram of the utility model packaging robot mouth-sealed portion better embodiment;
Fig. 8 is the block diagram of the utility model packaging robot discharging portion better embodiment;
Wherein,
10, rotating table, 20, stay bearing plate, 30, feeder, 301, servomotor b, 302, runner, 3021, hopper, 3022, middleware, 303, backplate, 304, supporting plate, 305, charging turning cylinder, 306, charging drop-gear box, 307, charging coupler, 40, discharging portion, 401, infundibular body, 4021, discharging upper guard board, 4022, backplate under discharging, 403, hexagonal rod, 50, jaw portion, 501, driving claw, 502, left by pawl, 503, right by pawl, 60, lower dress piston part, 601, servomotor c, 602, servomotor d, 603, first portable plate, 604, first plug release rotating disk, 605, first cylinder, 6051, first dress stopper rod, 6061, first lower shoe, 6062, first upper plate, 607, first linear bearing, 608, first leading screw, 609, lower plug, 70, filling portion, 701, servomotor g, 702, servomotor h, 703, jigger coils, 704, jigger base, 705, baffle plate bucket, 7061, material bin, 7062, feeding pipe, 7071, hopper, 7072, tremie pipe, 708, 3rd leading screw, 709, 3rd cylinder, 80, upper dress piston part, 801, servomotor e, 802, servomotor f, 803, second portable plate, 804, second plug release rotating disk, 805, second cylinder, 8051, second dress stopper rod, 8061, second lower shoe, 8062, second upper plate, 807, second linear bearing, 808, second leading screw, 809, top plug, 90, mouth-sealed portion, 901, sealing die, 9021, upper plug head, 9022, lower end cap, 9023, heating rod, 903, 3rd cylinder, 904, stay bearing plate, 905, thermocouple, 906, sealing rebound.
Detailed description of the invention
For making the purpose of this utility model, feature becomes apparent, and be further described, but the utility model can realize by different forms, should not think and just be confined to described embodiment below in conjunction with accompanying drawing to detailed description of the invention of the present utility model.
As shown in Figure 1, be the block diagram of the utility model packaging robot better embodiment.The stay bearing plate 20 that packaging robot in the present embodiment comprises a servomotor a (not indicating in figure), is positioned at the rotating table 10 of midway location, arrange around rotating table 10, the feeder 30 be arranged on stay bearing plate 20, discharging portion 40 and the jaw portion 50 be arranged on rotating table 10.The lower dress piston part 60 be arranged on stay bearing plate 20, filling portion 70, upper dress piston part 80 and mouth-sealed portion 90 is also comprised in the present embodiment.Described servomotor a drives described rotating table 10 and jaw portion 50 to rotate, thus rotating table 10 and jaw portion 50 are rotated relative to described stay bearing plate 20, packing materials (are not limited to pipe, column) enter through feeder 30, and clamped by jaw portion 50, packing materials rotate successively through lower dress piston part 60 with jaw portion 50, filling portion 70, upper dress piston part 80, mouth-sealed portion 90 and discharging portion 40, complete the charging of packing materials, plug is loaded to packing materials, to filling common material in packing materials, plug is loaded onto to packing materials, seal to packing materials, the operation of discharging six flow nodes of packing materials.Packaging robot in the present embodiment adopts Based Intelligent Control, while alternative artificial, and the quality of increasing work efficiency, reducing productive costs, improve product.
Packaging robot in the present embodiment includes lower dress piston part 60, filling portion 70, upper dress piston part 80 and mouth-sealed portion 90 simultaneously, user can also according to the actual conditions of Production and Packaging, unrestricted choice the need of installation lower dress piston part 60, the need of the filling portion 70 of installation, the need of installing dress piston part 80, the need of installation mouth-sealed portion 90, thus forms the packaging system of freely arranging in pairs or groups.
As shown in Figure 2, be the block diagram of the utility model packaging robot feeder better embodiment.Feeder in Fig. 2 comprises servomotor b301, runner 302, backplate 303, supporting plate 304, charging turning cylinder 305, charging drop-gear box 306 and charging coupler 307.Runner 302 border is equidistantly provided with the hopper 3021 with packing materials form fit.Backplate 303 and runner 302 are made up of upper and lower two panels respectively, and runner about 302 two panels is parallel to each other and is connected as one by middleware 3022, middleware 3022 and being connected as one by key.Charging turning cylinder 305 is connected as one by the output shaft of charging coupler 307 by charging turning cylinder 305 and charging drop-gear box 306.Charging drop-gear box 306 is fixed on stay bearing plate 20, and stay bearing plate 20 and supporting plate 304 are fixed on external rack.Packing materials enter in the hopper 3021 of runner 302, under the support of supporting plate 304 and the directional tagging of backplate 303, servomotor b301 drives runner 302 to rotate, and packing materials move along with the rotation of runner 302, thus realize the even equally spaced transmission of packing materials.
As shown in Figure 3, be the block diagram of the utility model packaging robot jaw portion better embodiment.Jaw portion 50 in Fig. 3 comprise driving claw 501, be flexibly connected with driving claw 501 left by pawl 502 and right by pawl 503, driving claw 501 is fixedly connected with on rotating table 10.Opening or closing by driving claw 501, drive left by pawl 502 and right by pawl 503 opposing or move toward one another; When driving claw 501 closes, drive left by pawl 502 with rightly jointly clamped packing materials by pawl 503, when pawl 501 is unclamped, drive left by pawl 502 with rightly jointly unclamped packing materials by pawl 503.Rotating table 10 drives jaw portion 50 to rotate, post pawl 501 drive left by pawl 502 and right clamped by pawl 503 or unclamp packing materials to stay bearing plate corresponding station, packing materials are processed.In the present embodiment left by pawl 502 and right by pawl 503 open and close angle between-3 ° ~ 180 °, clamping packing materials scope is wide and clamping effect is good.In addition, jaw portion structure is simple, productive costs is lower, and be convenient to packing materials transfer, improve work efficiency.
As shown in Figure 4, for filling the block diagram of piston part better embodiment under the utility model packaging robot.Lower dress piston part driver element comprises servomotor c601 and servomotor d602, the first cylinder 605 also comprising the first portable plate 603, first plug release rotating disk 604 and be arranged on the first portable plate 603.First cylinder 605 is flexibly connected that the first dress stopper rod 6051, first plug release rotating disk 604 border is equidistant is provided with the first plug groove 6041, to realize the equidistant transmission of lower plug 609.Described first portable plate 603 is movably arranged between the first lower shoe 6061 and the first upper plate 6062 by the first linear bearing 607.Servomotor c601 drives the first leading screw 608 and drives the first portable plate 603 in the intercropping straight reciprocating motion of the first lower shoe 6061 and the first upper plate 6062, is filled to distance in packing materials or position to adjust lower plug 609.Lower plug 609 is supplied in the first plug groove 6041 of the first plug release rotating disk 604 by other mechanisms, drives described first plug release rotating disk 604 to turn to immediately below packing materials oral area by servomotor d602.First cylinder 605 stretches out, and drive the first dress stopper rod 6051 that lower plug 609 is filled in packing materials, then the first cylinder 605 is retracted, and dress plug is complete.
As shown in Figure 6, for the utility model packaging robot filling the block diagram of piston part better embodiment.Upper dress piston part driver element comprises servomotor e801 and servomotor f802, the second cylinder 805 also comprising the second portable plate 803, second plug release rotating disk 804 and be arranged on the second portable plate 803.Second cylinder 805 is flexibly connected that the second dress stopper rod 8051, second plug release rotating disk 804 border is equidistant is provided with the second plug groove 8041, to realize the equidistant transmission of top plug 809.Described second portable plate 803 is movably arranged between the second lower shoe 8061 and the second upper plate 8062 by the second linear bearing 807.Servomotor e801 drives the second leading screw 808 and drives the second portable plate 803 in the intercropping straight reciprocating motion of the second lower shoe 8061 and the second upper plate 8062, is filled to distance in packing materials or position to adjust top plug 809.Top plug 809 is supplied in the second plug groove 8041 of the second plug release rotating disk 804 by other mechanisms, drives described second plug release rotating disk 804 to turn to immediately below packing materials oral area by servomotor f802.Second cylinder 805 stretches out, and drive the second dress stopper rod 8051 that top plug 809 is filled in packing materials, then the second cylinder 805 is retracted, and dress plug is complete.
As shown in Figure 5, be the block diagram of the utility model packaging robot filling portion better embodiment.Packaging robot comprises dish 703 (in jiggers), jigger base 704, baffle plate bucket 705, material bin 7061, feeding pipe 7062, hopper 7071, tremie pipe 7072 and the 3rd leading screw 708 on servomotor g701, servomotor h702, jigger.Jigger coils 703 and jigger base 704 be arranged in baffle plate bucket 705, material bin 7061 and jigger coil 703 and the spatial joins that surrounds of baffle plate bucket 705, material bin 7061 connect feeding pipe 7062.The corresponding hopper 7071 of bottom opening of baffle plate bucket 705, hopper 7071 connects tremie pipe 7072.Outside common material enters into material bin 7061 by feeding pipe 7062, be deposited in the cavity on jigger above dish 703, servomotor g701 can drive dish 703 and jigger base 704 on jigger to rotate relative to baffle plate bucket 705, relatively rotate with baffle plate bucket 705, common material is stopped by baffle plate bucket 705, make to enter in the cavity of dish 703 and jigger base 704 composition on jigger, make common material become definite value, reach metering effect.Jigger coils 703 and jigger base 704 continuation rotation, common material enters into packing materials from jigger base 704 by hopper 7061; Servomotor h702 can drive the 3rd leading screw 708 and drive on jigger and coil 703 relative to described jigger base 704 moving linearly, thus changes jigger capacity, reaches the effect changing metering.3rd cylinder 709 can drive hopper 7071 to shake, thus guarantees that the common material in hopper 7071 can flow out glibly from hopper 7071 and tremie pipe 7072.
As shown in Figure 7, be the block diagram of the utility model packaging robot mouth-sealed portion better embodiment.Mouth-sealed portion comprises sealing die 901, heating rod 9023, upper plug head 9021, lower end cap 9022, the 3rd cylinder 903, stay bearing plate 904, thermocouple 905 and sealing rebound 906.Sealing die 901 is secured by bolts on stay bearing plate 904, and upper plug head 9021, lower end cap 9022 screw on stay bearing plate 904, the cavity internal fixtion heating rod 9023 that upper plug head 9021, lower end cap 9022 are directly formed; Thermocouple 905 screws on stay bearing plate 904, for detecting the real time temperature of sealing die 901, thus forms closed loop system with heating rod 9023, with control temperature better; Stay bearing plate 904 is bolted to connection with sealing rebound 906, and sealing rebound 906 is flexibly connected with the 3rd cylinder 903, and the 3rd cylinder 903 is fixedly connected on external rack.Packing materials are positioned at the top of sealing die 901, and now, the 3rd cylinder 903 stretches out and drives sealing die 901 to wrap packing materials one end, and heating rod 9023 makes it be out of shape to packing materials heating one end, thus stops top plug or lower plug landing.If packing materials need to seal up and down simultaneously, then above and below packing materials, all lay mouth-sealed portion, stretched out by programming control the 3rd cylinder 903 simultaneously, complete the sealing process of the upper and lower end of packing materials.It should be noted that, sealing die 901 is divided into sealing die and lower sealing mould, is also provided with discharging channel in lower sealing mould, is convenient to remove the common material overflowed from packing materials.
As shown in Figure 8, be the block diagram of the utility model packaging robot discharging portion better embodiment.Discharging portion comprises backplate 4022 and hexagonal rod 403 under infundibular body 401, discharging upper guard board 4021, discharging, infundibular body 401 open end is fixedly connected with described stay bearing plate 20, and under discharging upper guard board 4021, discharging, backplate 4022 to be fixedly connected with bolt by hexagonal rod 403 and to be fixed on external rack.
Servomotor a driven rotary platform 10 rotates, and rotating table 10 drives jaw portion 50 to rotate, and driving claw 501 drives left by pawl 502 with rightly unclamped packing materials to discharging portion by pawl 503.In the constraint space of packing materials backplate 4022 and infundibular body 401 under discharging upper guard board 4021, discharging, be slipped on outside travel line according to both routings.
Obviously, those skilled in the art can carry out various change and modification to utility model and not depart from spirit and scope of the present utility model.Like this, if these amendments of the present utility model and modification belong within the scope of the utility model claim and equivalent technologies thereof, then the utility model is also intended to comprise these change and modification.