CN205090862U - Heat exchanger structures with heat preservation - Google Patents

Heat exchanger structures with heat preservation Download PDF

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Publication number
CN205090862U
CN205090862U CN201520796747.2U CN201520796747U CN205090862U CN 205090862 U CN205090862 U CN 205090862U CN 201520796747 U CN201520796747 U CN 201520796747U CN 205090862 U CN205090862 U CN 205090862U
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heat exchanger
heat
insulation layer
waterproof film
exchanger assembly
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Expired - Lifetime
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CN201520796747.2U
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Chinese (zh)
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唐文晖
杨建亮
李珍珍
高翔
刘远辉
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Guangdong PHNIX Eco Energy Solution Ltd
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Guangdong PHNIX Eco Energy Solution Ltd
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Abstract

本实用新型公开了一种设有保温层的换热器结构,包括连接有进水管和出水管的换热器组件以及包裹在换热器组件外的发泡模具,发泡模具内设有紧贴发泡模具内腔设置的防水薄膜,换热器组件的下方位于防水薄膜上侧设有至少两块隔热块,防水薄膜与换热器组件间的空隙内填充有发泡保温层。此设有保温层的换热器结构在换热器组件外设置发泡模具,并在发泡模具内腔设置包裹在换热器组件外的防水薄膜,通过在防水薄膜与换热器组件间填充发泡保温层来进行保温,此换热器结构在设置保温层的过程中可快速完成加工,且防水薄膜能更好的保证防水性能,达到更好的保温效果,此实用新型用于换热器结构领域。

The utility model discloses a heat exchanger structure provided with a thermal insulation layer, which comprises a heat exchanger assembly connected with a water inlet pipe and an outlet pipe and a foaming mold wrapped outside the heat exchanger assembly. The waterproof film installed in the inner cavity of the foaming mold is pasted. The lower part of the heat exchanger assembly is located on the upper side of the waterproof film. There are at least two heat insulation blocks. The gap between the waterproof film and the heat exchanger assembly is filled with a foam insulation layer. In this heat exchanger structure with insulation layer, a foaming mold is set outside the heat exchanger component, and a waterproof film wrapped outside the heat exchanger component is set in the inner cavity of the foaming mold, and the waterproof film is passed between the waterproof film and the heat exchanger component. Fill the foam insulation layer for insulation. This heat exchanger structure can quickly complete the processing in the process of setting the insulation layer, and the waterproof film can better ensure the waterproof performance and achieve better insulation effect. This utility model is used for replacement Heater structure field.

Description

一种设有保温层的换热器结构A heat exchanger structure provided with an insulating layer

技术领域 technical field

本实用新型涉及换热器结构领域,特别是涉及一种设有保温层的换热器结构。 The utility model relates to the field of heat exchanger structures, in particular to a heat exchanger structure provided with a thermal insulation layer.

背景技术 Background technique

以往的水-冷媒换热器普遍不设置保温,使用过程中常常会出现换热器内部热量散失,导致换热效率降低以及节能性差等情况。而且,当机组在低温环境下运行遇到紧急断电的情况下,换热器内部存水很容易促使换热器结冰,影响了机组的安全高效运行。 In the past, water-refrigerant heat exchangers were generally not equipped with insulation, and heat loss inside the heat exchanger often occurred during use, resulting in reduced heat exchange efficiency and poor energy conservation. Moreover, when the unit operates in a low-temperature environment and encounters an emergency power failure, the water stored in the heat exchanger can easily cause the heat exchanger to freeze, which affects the safe and efficient operation of the unit.

为了提升换热器换热效率,近年来有些厂家尝试着用发泡的方法给换热器进行保温,但是发泡时需要用彩钢板进行防水处理,因为彩钢板的安装工艺复杂,导致加工效率不高,再加上安装好的彩钢板会存在缝隙,导致防水性能不好。 In order to improve the heat exchange efficiency of heat exchangers, some manufacturers have tried to use foaming methods to insulate heat exchangers in recent years, but color steel plates must be used for waterproofing when foaming, because the installation process of color steel plates is complicated, resulting in low processing efficiency. In addition, there will be gaps in the installed color steel plate, resulting in poor waterproof performance.

实用新型内容 Utility model content

为解决上述问题,本实用新型提供一种易加工且防水保温性能良好的设有保温层的换热器结构。 In order to solve the above problems, the utility model provides a heat exchanger structure provided with a thermal insulation layer which is easy to process and has good waterproof and thermal insulation performance.

本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:

一种设有保温层的换热器结构,包括连接有进水管和出水管的换热器组件以及包裹在换热器组件外的发泡模具,发泡模具内设有紧贴发泡模具内腔设置的防水薄膜,换热器组件的下方位于防水薄膜上侧设有至少两块隔热块,防水薄膜与换热器组件间的空隙内填充有发泡保温层。 A heat exchanger structure provided with an insulating layer, including a heat exchanger assembly connected with a water inlet pipe and an outlet pipe, and a foaming mold wrapped outside the heat exchanger assembly. The cavity is equipped with a waterproof film, and the bottom of the heat exchanger assembly is located on the upper side of the waterproof film. At least two heat insulating blocks are arranged, and the gap between the waterproof film and the heat exchanger assembly is filled with a foam insulation layer.

进一步作为本实用新型技术方案的改进,进水管和出水管伸出至发泡模具外侧。 As a further improvement of the technical solution of the utility model, the water inlet pipe and the water outlet pipe protrude to the outside of the foaming mold.

进一步作为本实用新型技术方案的改进,防水薄膜为塑料薄膜。 As a further improvement of the technical solution of the utility model, the waterproof film is a plastic film.

进一步作为本实用新型技术方案的改进,换热器组件的下方设有三块隔热块,各隔热块间留有空隙,隔热块为泡沫。 As a further improvement of the technical solution of the utility model, three heat insulating blocks are arranged below the heat exchanger assembly, and there are gaps between each heat insulating block, and the heat insulating blocks are made of foam.

进一步作为本实用新型技术方案的改进,发泡保温层为换热器组件和发泡模具内的防水薄膜定位完成后填充凝固而成。 As a further improvement of the technical solution of the utility model, the foam insulation layer is formed by filling and solidifying after the positioning of the heat exchanger assembly and the waterproof film in the foam mold is completed.

本实用新型的有益效果:此设有保温层的换热器结构在换热器组件外设置发泡模具,并在发泡模具内腔设置包裹在换热器组件外的防水薄膜,通过在防水薄膜与换热器组件间填充发泡保温层来进行保温,此换热器结构在设置保温层的过程中可快速完成加工,且防水薄膜能更好的保证防水性能,达到更好的保温效果。 Beneficial effects of the utility model: the heat exchanger structure provided with the insulation layer is provided with a foaming mold outside the heat exchanger assembly, and a waterproof film wrapped outside the heat exchanger assembly is arranged in the inner cavity of the foaming mold. The foam insulation layer is filled between the membrane and the heat exchanger components for insulation. This heat exchanger structure can be quickly completed during the process of setting the insulation layer, and the waterproof membrane can better ensure waterproof performance and achieve better insulation effects. .

附图说明 Description of drawings

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

图1是本实用新型实施例整体结构正视图; Fig. 1 is the front view of the overall structure of the utility model embodiment;

图2是本实用新型实施例整体结构俯视图。 Fig. 2 is a top view of the overall structure of the embodiment of the utility model.

具体实施方式 detailed description

参照图1、图2,本实用新型为一种设有保温层的换热器结构,包括连接有进水管11和出水管12的换热器组件1以及包裹在换热器组件1外的发泡模具2,发泡模具2内设有紧贴发泡模具2内腔设置的防水薄膜3,换热器组件1的下方位于防水薄膜3上侧设有至少两块隔热块4,防水薄膜3与换热器组件1间的空隙内填充有发泡保温层5。 Referring to Fig. 1 and Fig. 2, the utility model is a heat exchanger structure provided with an insulating layer, including a heat exchanger assembly 1 connected with a water inlet pipe 11 and an outlet pipe 12, and a heat exchanger assembly wrapped outside the heat exchanger assembly 1. The foam mold 2, the foam mold 2 is provided with a waterproof film 3 close to the inner cavity of the foam mold 2, and the lower part of the heat exchanger assembly 1 is located on the upper side of the waterproof film 3. At least two heat insulating blocks 4 are arranged, and the waterproof film The gap between 3 and the heat exchanger assembly 1 is filled with a foam insulation layer 5 .

此设有保温层的换热器结构在换热器组件1外设置发泡模具2,并在发泡模具2内腔设置包裹在换热器组件1外的防水薄膜3,通过在防水薄膜3与换热器组件1间填充发泡保温层5来进行保温,此换热器结构在设置保温层的过程中可快速完成加工,且防水薄膜3能更好的保证防水性能,达到更好的保温效果。 In this heat exchanger structure with an insulating layer, a foaming mold 2 is provided outside the heat exchanger assembly 1, and a waterproof film 3 wrapped outside the heat exchanger assembly 1 is arranged in the inner cavity of the foaming mold 2. The foam insulation layer 5 is filled with the heat exchanger assembly 1 for insulation. This heat exchanger structure can quickly complete the processing in the process of setting the insulation layer, and the waterproof film 3 can better ensure the waterproof performance and achieve better performance. Insulation effect.

作为本实用新型优选的实施方式,进水管11和出水管12伸出至发泡模具2外侧。 As a preferred embodiment of the present invention, the water inlet pipe 11 and the water outlet pipe 12 protrude to the outside of the foaming mold 2 .

作为本实用新型优选的实施方式,防水薄膜3为塑料薄膜。 As a preferred embodiment of the present invention, the waterproof film 3 is a plastic film.

作为本实用新型优选的实施方式,换热器组件1的下方设有三块隔热块4,各隔热块4间留有空隙,隔热块4为泡沫。 As a preferred embodiment of the present invention, three heat insulating blocks 4 are arranged below the heat exchanger assembly 1, and there are gaps between each heat insulating block 4, and the heat insulating blocks 4 are made of foam.

作为本实用新型优选的实施方式,发泡保温层5为换热器组件1和发泡模具2内的防水薄膜3定位完成后填充凝固而成。 As a preferred embodiment of the present invention, the foam insulation layer 5 is formed by filling and solidifying the waterproof film 3 in the heat exchanger assembly 1 and the foam mold 2 after positioning.

此换热器结构在制作过程中,先在发泡模具2内部铺设一层防水塑料薄膜,随后在铺设有防水塑料薄膜的发泡模具2底部等距离放置三块隔热块4,方便在换热器组件1底部可以填充发泡保温层5,接着将换热器组件1放置进发泡模具2内,安置在三块隔热块4上方,最后用发泡机进行发泡处理,在换热器组件1外围和防水塑料薄膜间形成发泡保温层5,用于保温。 During the production process of this heat exchanger structure, a layer of waterproof plastic film is first laid inside the foam mold 2, and then three heat insulating blocks 4 are placed equidistantly on the bottom of the foam mold 2 with the waterproof plastic film laid, which is convenient for replacement. The bottom of the heater assembly 1 can be filled with a foam insulation layer 5, and then the heat exchanger assembly 1 is placed in the foaming mold 2 and placed on the top of the three heat insulation blocks 4, and finally foamed with a foaming machine. A foam insulation layer 5 is formed between the periphery of the device assembly 1 and the waterproof plastic film for heat preservation.

此保温结构不仅适用于换热器组件1的发泡,也适用于单个换热器的发泡保温。 This thermal insulation structure is not only suitable for the foaming of the heat exchanger assembly 1, but also suitable for the foaming and thermal insulation of a single heat exchanger.

用整体发泡的方式给换热器保温,再加上在发泡模具2底部设置了隔热块4,可以将整个换热器组件1用发泡保温层5包裹起来,不仅防止了换热器组件1内部热量散失,提升了换热效率,而且在低温环境下出现紧急断电情况下也可以维持换热器内部水的温度,保证机组安全高效运行; The whole heat exchanger is insulated by foaming, and the heat insulation block 4 is set at the bottom of the foaming mold 2, so that the entire heat exchanger assembly 1 can be wrapped with a foam insulation layer 5, which not only prevents heat exchange The internal heat of the heat exchanger component 1 is lost, which improves the heat exchange efficiency, and can maintain the temperature of the water inside the heat exchanger even in the event of an emergency power failure in a low-temperature environment, ensuring safe and efficient operation of the unit;

在发泡模具2内部铺设防水薄膜3进行发泡时的防水处理,操作简单,而且防水薄膜3不会出现间隙,防水性能好。 The waterproof film 3 is laid inside the foaming mold 2 for waterproof treatment during foaming, the operation is simple, and the waterproof film 3 does not have gaps, so the waterproof performance is good.

当然,本发明创造并不局限于上述实施方式,熟悉本领域的技术人员在不违背本实用新型精神的前提下还可作出等同变形或替换,这些等同的变型或替换均包含在本申请权利要求所限定的范围内。 Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art can also make equivalent modifications or replacements without violating the spirit of the present utility model. These equivalent modifications or replacements are all included in the claims of this application. within the limited range.

Claims (5)

1. one kind is provided with the heat exchanger structure of heat-insulation layer, it is characterized in that: comprise the heat exchanger assembly being connected with water inlet pipe and outlet pipe and the foaming mould be wrapped in outside described heat exchanger assembly, the waterproofing membrane be close to foaming mould inner chamber and arranged is provided with in described foaming mould, the below of described heat exchanger assembly is positioned on the upside of waterproofing membrane and is provided with at least two pieces of heat insulations, is filled with insulating foam layer in the space between described waterproofing membrane and heat exchanger assembly.
2. the heat exchanger structure being provided with heat-insulation layer according to claim 1, is characterized in that: described water inlet pipe and outlet pipe extend out to outside foaming mould.
3. the heat exchanger structure being provided with heat-insulation layer according to claim 1, is characterized in that: described waterproofing membrane is plastic sheeting.
4. the heat exchanger structure being provided with heat-insulation layer according to claim 1, is characterized in that: the below of described heat exchanger assembly is provided with three pieces of heat insulations, leaves space between each described heat insulation, and described heat insulation is foam.
5. the heat exchanger structure being provided with heat-insulation layer according to claim 1, is characterized in that: described insulating foam layer is that waterproofing membrane in heat exchanger assembly and foaming mould has been located rear filling and solidified and form.
CN201520796747.2U 2015-10-14 2015-10-14 Heat exchanger structures with heat preservation Expired - Lifetime CN205090862U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498772A (en) * 2017-09-16 2017-12-22 江苏宝得换热设备有限公司 The method of brazed heat exchanger foaming type insulation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107498772A (en) * 2017-09-16 2017-12-22 江苏宝得换热设备有限公司 The method of brazed heat exchanger foaming type insulation

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Granted publication date: 20160316