CN205085782U - Grinding device of crankshaft connecting rod journal grinding machine bracket tile mouth - Google Patents
Grinding device of crankshaft connecting rod journal grinding machine bracket tile mouth Download PDFInfo
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- CN205085782U CN205085782U CN201520862051.5U CN201520862051U CN205085782U CN 205085782 U CN205085782 U CN 205085782U CN 201520862051 U CN201520862051 U CN 201520862051U CN 205085782 U CN205085782 U CN 205085782U
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- grinding
- crankshaft
- mount pad
- bracket
- connecting rod
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Abstract
The utility model discloses a grinding device of crankshaft connecting rod journal grinding machine bracket tile mouth, grinding device includes base, mount pad, electric main shaft, gland and little emery wheel, grinding device passes through the base setting on the grinding carriage of crankshaft connecting rod journal grinding machine, the mount pad sets up on the base, and electric main shaft passes through the gland to be fixed on the mount pad, and little emery wheel setting is at the main the tip of the axis of electricity and can the drive at electric main shaft rotate down. The utility model discloses a grinding device of crankshaft connecting rod journal grinding machine bracket tile mouth is with low costs and reduced intensity of labour, has improved the precision and the intensity of grinding machine bracket tile mouth, and the overproof problem of the accuracy of form and position when having solved grinding crankshaft connecting rod journal is processed out various qualified bent axle products and is ensured that bent axle production provides the sound assurance for guaranteeing both quality and quantity.
Description
Technical field
The utility model relates to the technical field of crankshaft grinding machine auxiliary equipment, more particularly, relates to a kind of grinding attachment of Crankshaft Grinding bracket watt mouth.
Background technology
Large-scale Crankshaft Grinding uses due to long-term excess load, when it is at grinding bent axle, the tapering that there will be crank-shaft link neck is large, oval large, with the problem such as trunnion depth of parallelism difference, have a strong impact on the product quality of bent axle.
Crankshaft Grinding is when grinding crank-shaft link neck, and the technique neck of crankshaft two end is clamped on bracket by gland, and bracket bias makes crank-shaft link neck center and the grinding machine spindle centre of gyration point-blank.During grinding crank-shaft link neck, bracket should bear the most weight of bent axle and centrifugal force (moiety by weight and centrifugal force are born by center bearing bracket), transmits powered belt dynamic crankshaft again and rotates.Therefore, the precision of bracket watt mouth will directly affect the grinding accuracy of crank-shaft link neck.
After Crankshaft Grinding works overloadingly for a long time, unload bent axle, take off bracket watt mouth and detect watt mouth with inspection rod, can find: 1. watt mouth and the excellent dyeing inspection of inspection, contact surface is little; 2. use table look-up side bus overproof; 3. detecting Up Highway UHW with table bows overproof.Known by above analysis and resolution, bracket watt mouth is subject to the impact extruded of bent axle for a long time, and deformation failure needs grinding reparation.
The method that tradition repairs bracket watt mouth is polished to a watt mouth with pneumatic grinder, ceaselessly detects a watt mouth precision with inspection rod simultaneously.This method not only wastes time and energy, dust large, and when polishing, pneumatic grinder is wayward, and contact surface is difficult to reach requirement.In addition, because contact strength is low, after watt mouth after repairing uses a period of time, precision can decline, thus affects the grinding accuracy of bent axle.
Therefore, be necessary to provide a kind of easy to use and reliable, that cost is low grinding attachment to carry out grinding reparation to bracket watt mouth.
Utility model content
In order to solve problems of the prior art, the purpose of this utility model is to provide a kind of easy to use and reliable, that cost is low grinding attachment and carries out grinding reparation to bracket watt mouth.
The utility model provides a kind of grinding attachment of Crankshaft Grinding bracket watt mouth, and described grinding attachment comprises base, mount pad, electro spindle, gland and little emery wheel, and described grinding attachment is arranged on the grinding carriage of Crankshaft Grinding by base; Mount pad is arranged on base, and electro spindle is fixed on mount pad by gland, and little emery wheel is arranged on the end of electro spindle and can rotates under the drive of electro spindle.
According to an embodiment of the grinding attachment of Crankshaft Grinding bracket watt mouth of the present utility model, described grinding attachment also comprises frequency converter, and described frequency converter is electrically connected the rotary speed realizing little emery wheel and regulates with electro spindle.
According to an embodiment of the grinding attachment of Crankshaft Grinding bracket watt mouth of the present utility model, described grinding attachment also comprises the regulon for regulating mount pad height.
According to an embodiment of the grinding attachment of Crankshaft Grinding bracket watt mouth of the present utility model, described regulon is adjustment screw.
According to an embodiment of the grinding attachment of Crankshaft Grinding bracket watt mouth of the present utility model, in described grinding attachment and Crankshaft Grinding, a rotatable bracket watt mouth is worked in coordination and is carried out grinding.
Compared with prior art, the grinding attachment cost of Crankshaft Grinding bracket watt mouth of the present utility model is low and reduce labour intensity, improve precision and the intensity of grinding machine bracket watt mouth, the problem that when solving grinding crank-shaft link neck, the accuracy of form and position is overproof, processes various qualified bent axle product and guarantees that Production of Crankshaft provides sound assurance for guaranteeing both quality and quantity.
Accompanying drawing explanation
Fig. 1 shows the structural representation of the grinding attachment of the Crankshaft Grinding bracket watt mouth according to the utility model exemplary embodiment.
Fig. 2 A shows the structural representation utilizing the grinding attachment of the bracket of Crankshaft Grinding shown in Fig. 1 watt mouth to carry out bracket watt mouth grinding.
Fig. 2 B shows the sectional view intercepted along A-A line in Fig. 2 A.
Description of reference numerals:
1-base, 2-mount pad, 3-gland, 4-electro spindle, 5-regulon, 6-connector, the little emery wheel of 7-; 10-grinding carriage, 20-grinding attachment, 30-bent axle gland, 40-bracket watt mouth, 50-headstock.
Detailed description of the invention
All features disclosed in this description, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
Arbitrary feature disclosed in this description (comprising any accessory claim, summary and accompanying drawing), unless specifically stated otherwise, all can be replaced by other equivalences or the alternative features with similar object.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
Below the structure of the grinding attachment to the utility model Crankshaft Grinding bracket watt mouth and principle are described in detail.Wherein, need first simply to introduce Crankshaft Grinding.Crankshaft Grinding is the device of polishing to the connecting rod neck of bent axle, gland is specifically utilized to be pressed on the bracket of grinding machine by the technique neck of crankshaft two end, adjustment makes crank-shaft link neck center and the grinding machine spindle centre of gyration point-blank, and emery wheel on grinding carriage is aimed at the connecting rod neck of bent axle, then the main shaft rotating grinding machine makes crankshaft rotating, make the emery wheel on grinding carriage rotate simultaneously, realize grinding.Bracket watt mouth is then the part that bracket directly contacts with bent axle.
Fig. 1 shows the structural representation of the grinding attachment of the Crankshaft Grinding bracket watt mouth according to the utility model exemplary embodiment, Fig. 2 A shows the structural representation utilizing the grinding attachment of the bracket of Crankshaft Grinding shown in Fig. 1 watt mouth to carry out bracket watt mouth grinding, and Fig. 2 B shows the sectional view intercepted along A-A line in Fig. 2 A.
As shown in Figure 1, Figure 2 shown in A and Fig. 2 B, according to exemplary embodiment of the present utility model, the grinding attachment 20 of described Crankshaft Grinding bracket watt mouth comprises base 1, mount pad 2, electro spindle 4, gland 3 and little emery wheel 7.
Particularly, grinding attachment 20 is arranged on the grinding carriage 10 of Crankshaft Grinding by base 1.Base 1 one aspect is as the main load-supporting part of grinding attachment 20 and installing component, grinding attachment 20 can be made to be fixed on grinding carriage 10 on the other hand, and then utilize the position of the feeding of grinding carriage 10 and mobile adjustment grinding attachment 20 to match with bracket watt mouth 40.Wherein, the size of base 1 can according to the center specific design of the feed distance of grinder wheel frame 10 and little emery wheel.Mount pad 2 is arranged on base 1, and electro spindle 4 is fixed on mount pad 2 by gland 3.Mount pad 2 is mainly used in supporting electro spindle 4, and electro spindle 4 can realize the action rotated.The size of mount pad 2 can according to the size of base 1 and the size of electro spindle and the width specific design of bracket watt mouth 40, and 3, gland is for fixing electro spindle 4, and the utility model does not specifically limit its structure.Little emery wheel 7 is arranged on the end of electro spindle 4 and can rotates under the drive of electro spindle 4, can carry out grinding thus to bracket watt mouth 40.In addition, each assembly of connector 6 pairs of grinding attachments 20 can be adopted to assemble.
Preferably, grinding attachment 20 also comprises frequency converter (not shown), and frequency converter is electrically connected the rotary speed realizing little emery wheel 7 and regulates with electro spindle 4.Also, namely, in grinding process, can the rotary speed of little emery wheel 7 be regulated by frequency converter and control grinding speed.
According to the utility model, grinding attachment 20 can also comprise the regulon 5 for regulating mount pad 2 height.Utilize regulon 5 to regulate the height of mount pad 2, thus the centre-height of little emery wheel 7 can be made consistent with the centre of gyration of grinding machine spindle, realize aiming at preferably and ground effect.Wherein, regulon 5 can be adjustment screw, and the utility model is not limited thereto.
As shown in Figure 2 A and 2 B, when using grinding attachment of the present utility model, be fixed on by grinding attachment 20 to ensure rigidity during grinding on grinding carriage 10, bracket is arranged on the spindle nose of grinding carriage case 50, and bent axle gland 30 is positioned at the top of bracket.The feeding of adjustment grinding carriage 10 and position, make little emery wheel 7 centre-height of grinding attachment 20 consistent with the main shaft rotation center of grinding machine and little emery wheel 7 stretched between bracket and bent axle gland 30 and is close to bracket watt mouth 40 surface to carry out grinding to bracket watt mouth 40, open grinding attachment 20 and grinding machine simultaneously, little emery wheel 7 and bracket watt mouth 40 are rotated simultaneously and realizes grinding.Also namely, grinding attachment 20 is worked in coordination with rotatable bracket watt mouth 40 in Crankshaft Grinding and is carried out grinding.
When grinding bracket watt mouth 40, the amount of feeding of grinding attachment 20 and position are moved and are controlled by the grinding carriage 10 of grinding machine, control stable and cylindricity is good; The rotary speed of little emery wheel 7 is by Frequency Converter Control, and controllability is good; Little emery wheel 7 is ensured by the kinematic accuracy of grinding machine with the relative motion of bracket watt mouth 40, and linearity is better; The rotating accuracy of bracket watt mouth 40 is ensured by the rotating accuracy of grinding machine spindle, and ovality is better; The bus of bracket watt mouth 40 and the depth of parallelism of guideway of grinding machine are ensured by the geometric accuracy of grinding machine, need not detect back and forth with mark rod, only need to be ground to setting size.
After adopting grinding attachment of the present utility model 20 pairs of bracket watt mouths to carry out grinding, detect it by technique watt, after testing, contact surface can reach more than 90%; And utilize the bracket watt mouth after this grinding to carry out the examination grinding of crank-shaft link neck, after testing, the form and position tolerance of crank-shaft link neck reaches technological requirement completely.Further, the linearity of grinding tail-bracket watt mouth, ovality, cylindricity are good, and contact strength is high and life cycle is long.
The utility model is not limited to aforesaid detailed description of the invention.The utility model expands to any new feature of disclosing in this manual or any combination newly, and the step of the arbitrary new method disclosed or process or any combination newly.
Claims (5)
1. a grinding attachment for Crankshaft Grinding bracket watt mouth, is characterized in that, described grinding attachment comprises base, mount pad, electro spindle, gland and little emery wheel, and described grinding attachment is arranged on the grinding carriage of Crankshaft Grinding by base; Mount pad is arranged on base, and electro spindle is fixed on mount pad by gland, and little emery wheel is arranged on the end of electro spindle and can rotates under the drive of electro spindle.
2. the grinding attachment of Crankshaft Grinding bracket watt mouth according to claim 1, it is characterized in that, described grinding attachment also comprises frequency converter, and described frequency converter is electrically connected the rotary speed realizing little emery wheel and regulates with electro spindle.
3. the grinding attachment of Crankshaft Grinding bracket watt mouth according to claim 1, is characterized in that, described grinding attachment also comprises the regulon for regulating mount pad height.
4. the grinding attachment of Crankshaft Grinding bracket watt mouth according to claim 3, is characterized in that, described regulon is adjustment screw.
5. the grinding attachment of Crankshaft Grinding bracket watt mouth according to claim 1, is characterized in that, in described grinding attachment and Crankshaft Grinding, a rotatable bracket watt mouth is worked in coordination and carried out grinding.
Priority Applications (1)
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CN201520862051.5U CN205085782U (en) | 2015-11-02 | 2015-11-02 | Grinding device of crankshaft connecting rod journal grinding machine bracket tile mouth |
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CN201520862051.5U CN205085782U (en) | 2015-11-02 | 2015-11-02 | Grinding device of crankshaft connecting rod journal grinding machine bracket tile mouth |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105196136A (en) * | 2015-11-02 | 2015-12-30 | 南车资阳机车有限公司 | Grinding device for crank shaft connecting rod neck grinder cradle tile edging |
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2015
- 2015-11-02 CN CN201520862051.5U patent/CN205085782U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105196136A (en) * | 2015-11-02 | 2015-12-30 | 南车资阳机车有限公司 | Grinding device for crank shaft connecting rod neck grinder cradle tile edging |
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