CN205085516U - Scruff automatic processing equipment - Google Patents

Scruff automatic processing equipment Download PDF

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Publication number
CN205085516U
CN205085516U CN201520822098.9U CN201520822098U CN205085516U CN 205085516 U CN205085516 U CN 205085516U CN 201520822098 U CN201520822098 U CN 201520822098U CN 205085516 U CN205085516 U CN 205085516U
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China
Prior art keywords
scruff
tin
pan
motor
washed
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CN201520822098.9U
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Chinese (zh)
Inventor
陈浩欣
李志华
陈柏林
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Shenzhen JT Automation Equipment Co Ltd
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Shenzhen JT Automation Equipment Co Ltd
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Abstract

The utility model discloses a scruff automatic processing equipment, wash in a pan including wave soldering machine, scruff and get device and scruff separator. The wave soldering machine includes and contains liquid tin in the tin stove by the tin stove, and the scruff washes in a pan that get the device and scruff separator sets up in the one end of tin stove. Scruff separator includes that the scruff introduces the mechanism, and the scruff is washed in a pan and is got the device and include that the scruff is washed in a pan and get the guide rail, and the scruff is washed in a pan and is got the guide rail and include and a plurality of archs be equipped with the through -hole in each arch, and the scruff is washed in a pan and is got the guide rail and have at least an arch to dip in the liquid tin in to extract through the through -hole and float behind the scruff on liquid tin surface relative scruff and introduce mechanism motion so that scruff and pass through the scruff and introduce the mechanism and get into scruff separator. Setting up the scruff side by side through the one end at the tin stove and washing in a pan and to get device and scruff separator, the scruff is naughty to be got the device and collects the scruff immediately to and scruff separator immediate processing scruff, and with the instant recycle of the tin in the scruff, production efficiency has consequently been promoted.

Description

Scruff automatic processing equipment
Technical field
The utility model relates to technical field of welding equipment, particularly relates to a kind of scruff automatic processing equipment.
Background technology
When existing wave-soldering unit needs to stop welding plate, tin stove is shifted out wave-soldering unit, then scruff separator is fixed on tin stove and carries out scruff lock out operation.Therefore, there is complicated operation, length consuming time and the problem such as production efficiency is low.
In sum, how making the scruff produced in wave-soldering unit welding plate process immediately process, is current technical problem urgently to be resolved hurrily.
Utility model content
In view of this, be necessary in fact to provide a kind of scruff automatic processing equipment making the scruff produced in wave-soldering unit welding plate process carry out instant process.
A kind of scruff automatic processing equipment, comprises wave-soldering unit, scruff washes in a pan and get device and scruff separator.Wave-soldering unit comprises tin stove, fills Molten Tin in tin stove, and the scruff that wave-soldering unit work produces is suspended in the surface of Molten Tin in tin stove, and scruff is washed in a pan and got one end that device and scruff separator are arranged at tin stove.Scruff separator comprises scruff retraction mechanism, scruff wash in a pan get device comprise scruff wash in a pan get guide rail, scruff is washed in a pan and is got guide rail and comprise multiple projection, through hole is provided with in each projection, scruff is washed in a pan to get in guide rail to be had at least in a protruding immersion Molten Tin, scruff wash in a pan get guide rail can relatively scruff retraction mechanism motion to make at least one projection expose Molten Tin and to be extracted the scruff swimming in Molten Tin surface by through hole, scruff in projection is ordered about to come off from projection and to fall into scruff retraction mechanism, so that scruff enters scruff separator.
Preferably, the decreasing pore size of the first through hole.
Preferably, the one end away from the tin stove of scruff separator is provided with tin stove motor.Plural nozzle and multiple scruff guiding gutter is provided with in tin stove, baffle plate is provided with between tin stove motor and nozzle, the bottom of baffle plate is provided with the first mesh, and scruff guiding gutter is arranged at the both sides of nozzle, scruff guiding gutter near one end of tin stove motor higher than the one end away from tin stove motor.
Preferably, scruff wash in a pan get device also comprise driving mechanism, main drive gear, from transmission mechanism and gripper shoe, one end of main drive gear is connected with driving mechanism, the other end and the scruff of main drive gear are washed in a pan the one end of getting guide rail and are connected, main drive gear is connected with the one end from transmission mechanism by gripper shoe, washes in a pan the other end getting guide rail be connected from the other end and the scruff of transmission mechanism.
Preferably, driving mechanism comprises the first motor, mount pad and motor cover, and the first motor is arranged at the bottom of mount pad, and the first motor cover is arranged at the side at mount pad top, and scruff is washed in a pan and got device and be fixedly connected with by mount pad one end with tin stove.
Preferably, main drive gear comprises final drive shaft, and final drive shaft is disposed with main drive gear, holder, main synchronizing wheel, main drive gear is connected with the output of the first motor, gripper shoe is arranged on holder, and main synchronizing wheel and scruff are washed in a pan the one end of getting guide rail and be connected.
Preferably, comprise clutch shaft bearing from transmission mechanism and from synchronizing wheel, one end of gripper shoe is connected with holder, the other end of gripper shoe is connected with one end of clutch shaft bearing, be arranged at the other end of clutch shaft bearing from synchronizing wheel, wash in a pan from synchronizing wheel and scruff the other end getting guide rail and be connected.
Preferably, scruff separator comprises scruff retraction mechanism, the second motor, transmission mechanism, rabbling mechanism, tin ash recovering mechanism and tin recovery port, scruff is washed in a pan and is got the scruff that device pours into and cause rabbling mechanism by scruff retraction mechanism, second motor drives rabbling mechanism by transmission mechanism, rabbling mechanism processes scruff, so that the tin in scruff flows into tin stove again by tin recovery port, and the tin ash in scruff is recycled to tin ash recovering mechanism.
Preferably, scruff retraction mechanism comprises charging hopper, and puddler is through charging hopper.
Preferably, transmission mechanism comprises fixed head, synchronizing wheel, Timing Belt and the second bearing, second motor is arranged at the bottom of fixed head, synchronizing wheel is connected with the output of the second motor, synchronizing wheel is connected with one end of Timing Belt, the other end of Timing Belt is connected with the second bearing, and the second bearing is connected with rabbling mechanism.
Preferably, rabbling mechanism comprises puddler, stirs material spiral and separate blade, the top of puddler is connected with the second bearing, the bottom of puddler is arranged stirs material spiral, and be evenly provided with multiple separate blade around the surrounding of stirring material spiral, separate blade is provided with the second mesh of multiple geometry, scruff retraction mechanism comprises holds grey net, the top of separate blade is provided with two scraping blades, scraping blade, holds the online tin ash of ash for scraping.
Preferably, tin ash recovering mechanism comprises isolation bucket, fills grey box and ash discharge impeller, and fill grey box and be placed in isolation bucket, the tin ash that scraping blade scrapes by the ash discharge impeller of rotation is brought into and filled grey box.
By being arranged side by side in one end of tin stove, scruff is naughty gets device and scruff separator to the utility model, scruff is washed in a pan and is got device and immediately collect scruff, and scruff separator processes scruff immediately, and the tin in scruff is recycled immediately, so that improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of a kind of embodiment of the utility model scruff automatic processing equipment.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is a kind of perspective view of tin stove in Fig. 1.
Fig. 4 is that in Fig. 1, scruff washes in a pan the decomposition texture schematic diagram getting a kind of embodiment of device.
Fig. 5 is the decomposition texture schematic diagram of a kind of embodiment of scruff separator in Fig. 1.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, the utility model embodiment is described in further detail.
Fig. 1 ~ Fig. 5 illustrates a kind of embodiment of the utility model scruff automatic processing equipment.In the present embodiment, as depicted in figs. 1 and 2, this scruff automatic processing equipment comprises wave-soldering unit 1, scruff is naughty gets device 2 and scruff separator 3.Wherein, wave-soldering unit 1 comprises tin stove 11, and one end of tin stove 11 arranges scruff and washes in a pan and get device 2 and scruff separator 3.Scruff separator 3 comprises scruff retraction mechanism 31, scruff wash in a pan get device 2 comprise scruff wash in a pan get guide rail 21.Scruff is washed in a pan and is got guide rail 21 and comprise multiple projection, through hole is provided with in each projection, scruff is washed in a pan to get in guide rail 21 to be had at least in a protruding immersion Molten Tin, scruff is washed in a pan and is got guide rail 21 and can relatively scruff retraction mechanism 31 move make at least one projection expose Molten Tin and extracted the scruff swimming in Molten Tin surface by through hole, scruff in projection is washed in a pan the transmission of getting guide rail 21 by scruff and is transported, when projection movement is to scruff retraction mechanism 31, through hole upset in this projection, so that scruff comes off and falls into scruff retraction mechanism 31 from through hole, so that scruff enters scruff separator 3.Scruff separator 3 is for processing scruff, so that the tin in scruff flows into tin stove again, and reclaims the tin ash in scruff.
Wherein, see Fig. 3, the one end away from the tin stove 11 of scruff separator 3 is provided with tin stove motor 12.Be provided with plural nozzle 13 in tin stove 11 and multiple on scruff guiding gutter 14, baffle plate 15 is provided with between tin stove motor 12 and nozzle 13, the bottom of baffle plate 15 is provided with the first mesh 16, scruff guiding gutter 14 is arranged at the both sides of nozzle 13, scruff guiding gutter 14 near one end of tin stove motor 12 higher than the one end away from tin stove motor 12.In addition, the decreasing pore size of the first mesh 16.
Wherein, see Fig. 4, the naughty device 2 of getting of scruff comprises driving mechanism, main drive gear, washes in a pan get guide rail 21 and gripper shoe 22 from transmission mechanism, scruff.Wherein, driving mechanism comprises the first motor 23, mount pad 24 and motor cover 25.First motor 23 is arranged at the bottom of mount pad 24, and motor cover 25 is arranged at the side at mount pad 24 top, and scruff is washed in a pan and got device 2 and be fixedly connected with by mount pad 24 one end with tin stove 11.The output of the first motor 23 is connected with main drive gear.
Main drive gear comprises final drive shaft 26.Final drive shaft 26 is disposed with main drive gear 27, holder 28, main synchronizing wheel 29.Main drive gear 27 is connected with the output of the first motor 23, and main synchronizing wheel 29 and scruff are washed in a pan and got guide rail 21 and be connected.One end of gripper shoe 22 is connected with holder 28, and the other end of gripper shoe 22 is connected with from transmission mechanism.
Clutch shaft bearing 30 is comprised and from synchronizing wheel 20 from transmission mechanism.One end of gripper shoe 22 is connected with holder 28, and the other end of gripper shoe 22 is connected with one end of clutch shaft bearing 30, is arranged at the other end of clutch shaft bearing 30 from synchronizing wheel 20, washes in a pan get guide rail 21 and be connected from synchronizing wheel 20 and scruff.
Wherein, see Fig. 5, scruff separator 3 comprises scruff retraction mechanism, the second motor 44, transmission mechanism, rabbling mechanism, tin ash recovering mechanism and tin recovery port 31.Wherein, transmission mechanism comprises fixed head 32, synchronizing wheel 33, Timing Belt 34 and the second bearing 35.Second motor 44 is arranged at the bottom of fixed head 32, and synchronizing wheel 33 is connected with the output of the second motor 44, and synchronizing wheel 33 is connected with one end of Timing Belt 34, and the other end of Timing Belt 34 is connected with the second bearing 35, and the second bearing 35 is connected with rabbling mechanism.
Scruff retraction mechanism comprises charging hopper 39, and puddler 36 is through charging hopper 39.
Rabbling mechanism comprises puddler 36, stirs material spiral 37 and separate blade 38.The top of puddler 36 is connected with the second bearing 35, stir the bottom that material spiral 37 is arranged at puddler 36, multiple separate blade 38 is evenly provided with around the surrounding of stirring material spiral 37, separate blade 38 is provided with the mesh of multiple geometry, charging hopper 39 comprises and holds grey net 45, and the top of separate blade 38 is provided with two scraping blades 43.This scraping blade holds the online tin ash of ash for scraping, and in addition, the tin in scruff to flow in tin stove 11 again by tin recovery port 31.
Tin ash recovering mechanism comprises isolation bucket 40, fills grey box 41 and ash discharge impeller 42.Filling grey box 41 is placed in isolation bucket 40, and the tin ash that scraping blade 43 scrapes enters through the process of ash discharge impeller 42 and fills grey box 41.
By being arranged side by side in one end of tin stove 11, scruff is naughty gets device 2 and scruff separator 3 to the present embodiment, scruff is washed in a pan and is got device 2 and immediately collect scruff, and scruff separator 3 processes scruff immediately, and the tin in scruff is recycled immediately, so that improve production efficiency.In addition, this enforcement carries out scruff lock out operation in welding plate process, so that saves stopping welding plate, and carries out the operations such as scruff separation after being shifted out by tin stove 11, so that saves human cost.In addition, this enforcement adopts the separate blade 38 with the second mesh of multiple geometry, carry out stir process, so that the effect isolating the tin ash in scruff is higher, sooner to scruff.In addition, this enforcement, by setting out grey impeller 42, causes ash discharge efficiency faster.
See Fig. 1 ~ Fig. 5, when using the scruff automatic processing equipment of the present embodiment to carry out scruff process.Wave-soldering unit 1 produces scruff in welding plate process.The surface of scruff in suspension Molten Tin, scruff is washed in a pan the one end of getting guide rail 21 and is immersed in this Molten Tin, so that extracts scruff, and carries this scruff and transmit to charging hopper 39.When transferring to charging hopper 39, this scruff comes off and enters charging hopper 39.This scruff enters scruff separator through the charging hopper 39 of scruff separator.Scruff separator stir material spiral 37 and separate blade 38 stir under, tin is reentered in tin stove by tin recovery port 31.In addition, scruff guiding gutter 14 has certain gradient, so that scruff is under certain impulse force of the Molten Tin of ejection, and quick popular scruff washes in a pan the one end of getting device 2.In addition, by equipment baffle plate 15 between nozzle 13 and tin stove motor 12, the below that scruff flows to tin stove motor 12 is avoided.In addition, in scruff, tin ash moves upward under the buoyancy of tin, so that collects in the holding on grey net 45 of charging hopper 39, is scraped by tin ash by scraping blade 43.Tin ash to be recycled to through ash discharge impeller 42 and to fill in grey box 41 by the tin ash scraped.
Be described in detail the detailed description of the invention of utility model above, but it is as example, the utility model does not limit and detailed description of the invention described above.For a person skilled in the art, any equivalent modifications or alternative also all among category of the present utility model that this utility model is carried out, therefore, not departing from the equalization conversion and amendment, improvement etc. done under spirit of the present utility model and spirit, all should be encompassed in scope of the present utility model.

Claims (10)

1. a scruff automatic processing equipment, is characterized in that, comprise wave-soldering unit, scruff wash in a pan get device and scruff separator, described wave-soldering unit comprises tin stove, fills Molten Tin in described tin stove, and the scruff that described wave-soldering unit work produces is suspended in the surface of Molten Tin in described tin stove, and described scruff is washed in a pan and got one end that device and described scruff separator are arranged at described tin stove, described scruff separator comprises scruff retraction mechanism, described scruff wash in a pan get device comprise scruff wash in a pan get guide rail, described scruff is washed in a pan and is got guide rail and comprise multiple projection, through hole is provided with in projection described in each, described scruff is washed in a pan to get in guide rail has at least a described projection to immerse in described Molten Tin, described scruff wash in a pan get guide rail can the motion of relatively described scruff retraction mechanism to make protrudingly described at least one expose described Molten Tin and extracted the scruff swimming in described Molten Tin surface by described through hole, scruff in described projection is ordered about to come off from described projection and to fall into described scruff retraction mechanism, so that described scruff enters described scruff separator.
2. scruff automatic processing equipment according to claim 1, is characterized in that, the one end away from the described tin stove of described scruff separator is provided with tin stove motor; Plural nozzle and multiple scruff guiding gutter is provided with in described tin stove, baffle plate is provided with between described tin stove motor and described nozzle, the bottom of described baffle plate is provided with the first mesh, described scruff guiding gutter is arranged at the both sides of described nozzle, described scruff guiding gutter near one end of described tin stove motor higher than the one end away from described tin stove motor.
3. scruff automatic processing equipment according to claim 1, it is characterized in that, described scruff wash in a pan get device also comprise driving mechanism, main drive gear, from transmission mechanism and gripper shoe, one end of described main drive gear is connected with described driving mechanism, the other end and the described scruff of described main drive gear are washed in a pan the one end of getting guide rail and are connected, described main drive gear is connected with described one end from transmission mechanism by described gripper shoe, and the described other end from transmission mechanism is washed in a pan with described scruff the other end getting guide rail and is connected.
4. scruff automatic processing equipment according to claim 3, it is characterized in that, described driving mechanism comprises the first motor, mount pad and motor cover, described first motor is arranged at the bottom of described mount pad, described first motor cover is arranged at the side at described mount pad top, and described scruff is washed in a pan and got device and be fixedly connected with by described mount pad one end with described tin stove.
5. scruff automatic processing equipment according to claim 4, it is characterized in that, described main drive gear comprises final drive shaft, described final drive shaft is disposed with main drive gear, holder, main synchronizing wheel, described main drive gear is connected with the output of described first motor, described gripper shoe is arranged on described holder, and described main synchronizing wheel and described scruff are washed in a pan the one end of getting guide rail and be connected.
6. scruff automatic processing equipment according to claim 5, it is characterized in that, describedly comprise clutch shaft bearing and from synchronizing wheel from transmission mechanism, one end of described gripper shoe is connected with described holder, the other end of described gripper shoe is connected with one end of described clutch shaft bearing, describedly be arranged at the other end of described clutch shaft bearing from synchronizing wheel, describedly wash in a pan from synchronizing wheel and described scruff the other end getting guide rail and be connected.
7. scruff automatic processing equipment according to claim 1, it is characterized in that, scruff separator comprises scruff retraction mechanism, second motor, transmission mechanism, rabbling mechanism, tin ash recovering mechanism and tin recovery port, described scruff is washed in a pan and is got the scruff that device pours into and cause described rabbling mechanism by described scruff retraction mechanism, described second motor drives described rabbling mechanism by described transmission mechanism, described rabbling mechanism processes described scruff, so that the tin in described scruff flows into described tin stove again by tin recovery port, and the tin ash in described scruff is recycled to described tin ash recovering mechanism.
8. scruff automatic processing equipment according to claim 7, it is characterized in that, described transmission mechanism comprises fixed head, synchronizing wheel, Timing Belt and the second bearing, described second motor is arranged at the bottom of described fixed head, described synchronizing wheel is connected with the output of described second motor, described synchronizing wheel is connected with one end of described Timing Belt, and the other end of described Timing Belt is connected with described second bearing, and described second bearing is connected with described rabbling mechanism.
9. scruff automatic processing equipment according to claim 8, it is characterized in that, described rabbling mechanism comprises puddler, stir material spiral and separate blade, the top of described puddler is connected with described second bearing, material spiral is stirred described in the bottom of described puddler is arranged, multiple described separate blade is evenly provided with around described surrounding of stirring material spiral, described separate blade is provided with the second mesh of multiple geometry, described scruff retraction mechanism comprises holds grey net, the top of described separate blade is provided with two scraping blades, described scraping blade, the online tin ash of ash is held described in scraping.
10. scruff automatic processing equipment according to claim 9, it is characterized in that, described tin ash recovering mechanism comprises isolation bucket, fills grey box and ash discharge impeller, and described dress ash box is placed in described isolation bucket, and the described ash discharge impeller of rotation brings the tin ash that described scraping blade scrapes into described dress grey box.
CN201520822098.9U 2015-10-22 2015-10-22 Scruff automatic processing equipment Active CN205085516U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105195849A (en) * 2015-10-22 2015-12-30 深圳市劲拓自动化设备股份有限公司 Automatic tin slag treatment equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105195849A (en) * 2015-10-22 2015-12-30 深圳市劲拓自动化设备股份有限公司 Automatic tin slag treatment equipment

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