CN205084744U - Many functional response cauldron device - Google Patents

Many functional response cauldron device Download PDF

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Publication number
CN205084744U
CN205084744U CN201520899032.XU CN201520899032U CN205084744U CN 205084744 U CN205084744 U CN 205084744U CN 201520899032 U CN201520899032 U CN 201520899032U CN 205084744 U CN205084744 U CN 205084744U
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kettle body
pressure
reactor
pressure relief
relief valve
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宗辉云
储鹏飞
冯志平
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Zhejiang Xing Yue Medicine Science And Technology Co Ltd
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Zhejiang Xing Yue Medicine Science And Technology Co Ltd
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Abstract

本实用新型涉及一种多功能反应釜装置,包括釜体(1)和用于支撑该釜体(1)的支撑架(17);该釜体(1)上设有进水口(2)和电机(3),该电机(3)连接有搅拌轴(4),搅拌轴(4)通入釜体(1)内连接有搅拌桨(5);釜体(1)的内壁上设有内盘管(6),内盘管(6)通过蒸汽管道(7)与蒸汽泵(8)连通;通过设置多功能反应釜装置可以使物质充分地均匀混合,精确、有效、方便的控制反应釜内的温度,大大提高了反应效率,提高了产物的质量;通过设置泄压阀,当反应釜内压力超过泄压阀设定压力时,即自动开启泄压,保证反应釜和管道内介质压力在设定压力之下,保护反应釜和管道,防止发生意外。

The utility model relates to a multifunctional reaction kettle device, comprising a kettle body (1) and a support frame (17) for supporting the kettle body (1); the kettle body (1) is provided with a water inlet (2) and A motor (3), the motor (3) is connected with a stirring shaft (4), and the stirring shaft (4) is connected to a stirring paddle (5) in the kettle body (1); the inner wall of the kettle body (1) is provided with an inner The coil (6) and the inner coil (6) are connected to the steam pump (8) through the steam pipe (7); by setting the multifunctional reactor device, the materials can be fully and evenly mixed, and the reactor can be controlled accurately, effectively and conveniently The temperature inside greatly improves the reaction efficiency and the quality of the product; by setting the pressure relief valve, when the pressure in the reactor exceeds the set pressure of the pressure relief valve, it will automatically open the pressure relief to ensure the medium pressure in the reactor and the pipeline Under the set pressure, protect the reactor and pipeline to prevent accidents.

Description

一种多功能反应釜装置A multifunctional reactor device

技术领域technical field

本实用新型属于反应釜装置领域,尤其是涉及一种多功能反应釜装置。The utility model belongs to the field of reactor devices, in particular to a multifunctional reactor device.

背景技术Background technique

反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,目前,反应釜在化工领域应用十分普遍,它功能强大,是各种化学反应的最主要的反应场所。The broad understanding of the reactor is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. At present, the reactor is widely used in the chemical industry. Generally, it is powerful and is the most important reaction site for various chemical reactions.

目前,反应釜只能作为一般的储罐,功能比较单一,当生产或者需要使用的时候会运用加热容器对其加热,而在加热过程中,我们对反应釜内的温度我们不好掌握,这样生产时间受到影响,工作效率就会降低。At present, the reaction kettle can only be used as a general storage tank, and its function is relatively single. When it is produced or needs to be used, it will be heated with a heating container. During the heating process, we do not have a good grasp of the temperature in the reaction kettle. Production time is affected and productivity is reduced.

另外,当参加反应的反应物为液体、产物为固体时,如果不及时将反应中的固体分离出来,会阻碍反应物分子的接触,抑制反应的进行,使反应速率降低,现有的带过滤装置的反应釜大都结构复杂,不方便操作,这样生产时间受到影响,工作效率就会降低。In addition, when the reactants participating in the reaction are liquid and the product is solid, if the solid in the reaction is not separated in time, it will hinder the contact of reactant molecules, inhibit the progress of the reaction, and reduce the reaction rate. Most of the reaction kettles of the device are complex in structure and inconvenient to operate, so that the production time is affected and the work efficiency will be reduced.

针对以上技术问题,故需要对其进行改进。For the above technical problems, it needs to be improved.

实用新型内容Utility model content

本实用新型针对上述现有技术的不足,提供了一种多功能反应釜装置,其主要是为了解决传统反应釜功能单一,单独对其加热,温度不易控制的缺陷,该装置结构简单、操作方便、通过设置的泄压阀,解决了胶水易熔片的的技术问题。The utility model provides a kind of multifunctional reactor device aiming at the deficiencies of the above-mentioned prior art, which is mainly to solve the defect that the traditional reactor has a single function, is heated separately, and the temperature is not easy to control. The device has a simple structure and is easy to operate , Through the set pressure relief valve, the technical problem of the glue fusible sheet is solved.

为了解决上述技术问题,本实用新型是这样实现的:一种多功能反应釜装置,包括釜体和用于支撑该釜体的支撑架;该釜体上设有进水口和电机,该电机连接有搅拌轴,搅拌轴通入釜体内连接有搅拌桨;釜体的内壁上设有内盘管,内盘管通过蒸汽管道与蒸汽泵连通;釜体底部依次连接有法兰、泄压阀、过滤袋和接料桶,该过滤袋位于接料桶中部,并与泄压阀通过管道连接;所述釜体上还设置有温度传感器和液位计显示器。In order to solve the above-mentioned technical problems, the utility model is realized as follows: a multifunctional reaction kettle device, including a kettle body and a support frame for supporting the kettle body; the kettle body is provided with a water inlet and a motor, and the motor is connected to There is a stirring shaft, and the stirring shaft is connected to a stirring paddle connected to the kettle body; an inner coil is provided on the inner wall of the kettle body, and the inner coil is connected with a steam pump through a steam pipe; the bottom of the kettle body is connected with a flange, a pressure relief valve, A filter bag and a material receiving barrel, the filter bag is located in the middle of the material receiving barrel, and is connected to the pressure relief valve through a pipeline; the kettle body is also provided with a temperature sensor and a liquid level gauge display.

作为本实用新型的一种优选方案,所述釜体的顶部还设有压力表,压力表连接压力表防爆阀门,压力表防爆阀门连通釜体的内腔。As a preferred solution of the present invention, a pressure gauge is provided on the top of the kettle body, the pressure gauge is connected to the explosion-proof valve of the pressure gauge, and the explosion-proof valve of the pressure gauge is connected to the inner cavity of the kettle body.

作为本实用新型的一种优选方案,所述搅拌桨为螺旋状或叶片状;搅拌桨与内盘管保持一定的间距。As a preferred solution of the utility model, the stirring paddle is helical or blade-shaped; a certain distance is kept between the stirring paddle and the inner coil.

作为本实用新型的一种优选方案,所述内盘管为紫铜管。As a preferred solution of the present utility model, the inner coil is a copper tube.

作为本实用新型的一种优选方案,所述泄压阀为脉冲式结构。As a preferred solution of the present utility model, the pressure relief valve has a pulse structure.

作为本实用新型的一种优选方案,所述温度传感器为热电偶式传感器。As a preferred solution of the present invention, the temperature sensor is a thermocouple sensor.

本实用新型的有益效果是:通过设置多功能反应釜装置可以使物质充分地均匀混合,精确、有效、方便的控制反应釜内的温度,大大提高了反应效率,提高了产物的质量;通过设置泄压阀,当反应釜内压力超过泄压阀设定压力时,即自动开启泄压,保证反应釜和管道内介质压力在设定压力之下,保护反应釜和管道,防止发生意外。另外通过压力表防爆阀门可以有效的防止反应釜内压力过高,增加了反应釜的安全性。The beneficial effects of the utility model are: by setting the multifunctional reactor device, the materials can be fully and uniformly mixed, and the temperature in the reactor can be controlled accurately, effectively and conveniently, the reaction efficiency is greatly improved, and the quality of the product is improved; Pressure relief valve, when the pressure in the reactor exceeds the set pressure of the pressure relief valve, it will automatically open the pressure relief to ensure that the medium pressure in the reactor and pipeline is below the set pressure, protect the reactor and pipeline, and prevent accidents. In addition, the explosion-proof valve of the pressure gauge can effectively prevent the pressure in the reactor from being too high, which increases the safety of the reactor.

附图说明Description of drawings

图1为本实用新型一种多功能反应釜装置的结构示意图。Fig. 1 is the structural representation of a kind of multifunctional reactor device of the present utility model.

图中附图标记:釜体1、进水口2,电机3,搅拌轴4,搅拌桨5,内盘管6,蒸汽管道7,蒸汽泵8,压力表防爆阀门9,压力表10,温度传感器11,液位计显示器12,泄压阀13,法兰14,过滤袋15,接料桶16,支撑架17,管道18。Reference signs in the figure: kettle body 1, water inlet 2, motor 3, stirring shaft 4, stirring paddle 5, inner coil 6, steam pipeline 7, steam pump 8, pressure gauge explosion-proof valve 9, pressure gauge 10, temperature sensor 11. Liquid level gauge display 12, pressure relief valve 13, flange 14, filter bag 15, receiving bucket 16, support frame 17, and pipeline 18.

具体实施方式detailed description

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例:如图1所示,一种多功能反应釜装置,包括釜体1和用于支撑该釜体1的支撑架17;该釜体1上设有进水口2和电机3,该电机3连接有搅拌轴4,搅拌轴4通入釜体1内连接有搅拌桨5;釜体1的内壁上设有内盘管6,内盘管6通过蒸汽管道7与蒸汽泵8连通;釜体1底部依次连接有法兰14、泄压阀13、过滤袋15和接料桶16,该过滤袋15位于接料桶16中部,并与泄压阀13通过管道18连接;釜体1内化学反应完毕后,通过法兰14和泄压阀13,物料由管道18进入过滤袋15,过滤袋15在自身重力作用下,落入接料桶16中,这样过滤程序完成。Embodiment: as shown in Figure 1, a kind of multifunctional reactor device, comprises kettle body 1 and the support frame 17 that is used to support this kettle body 1; This kettle body 1 is provided with water inlet 2 and motor 3, and this motor 3 is connected with a stirring shaft 4, and the stirring shaft 4 is connected to a stirring paddle 5 in the kettle body 1; an inner coil 6 is arranged on the inner wall of the kettle body 1, and the inner coil 6 communicates with a steam pump 8 through a steam pipeline 7; The bottom of the body 1 is connected with a flange 14, a pressure relief valve 13, a filter bag 15 and a material receiving barrel 16 in sequence. The filter bag 15 is located in the middle of the material receiving barrel 16 and is connected with the pressure relief valve 13 through a pipeline 18; After the chemical reaction is completed, through the flange 14 and the pressure relief valve 13, the material enters the filter bag 15 from the pipeline 18, and the filter bag 15 falls into the material receiving barrel 16 under the action of its own gravity, and the filtration process is completed like this.

釜体1的顶部还设有压力表10,压力表10连接压力表防爆阀门9,压力表防爆阀门9连通釜体1的内腔。压力表10显示釜体1内压力的大小,压力表防爆阀门9可以有效的防止釜体1内压力过高,增加了反应釜的安全性。The top of the kettle body 1 is also provided with a pressure gauge 10, the pressure gauge 10 is connected to the explosion-proof valve 9 of the pressure gauge, and the explosion-proof valve 9 of the pressure gauge is connected to the inner cavity of the kettle body 1. The pressure gauge 10 shows the pressure in the kettle body 1, and the explosion-proof valve 9 of the pressure gauge can effectively prevent the pressure in the kettle body 1 from being too high, thereby increasing the safety of the reactor.

作为对搅拌桨5的进一步改进,我们可以将搅拌桨5的形状设计为螺旋状;这样在搅拌加热过程中受热比较均匀,当然,搅拌桨5与内盘管6需要保持一定的安全间距;而从加热效果或者使用寿命上考虑,我们可以将内盘管6设计成紫铜管。As a further improvement to the stirring paddle 5, we can design the shape of the stirring paddle 5 as a helical shape; in this way, the heat is more uniform during the stirring and heating process. Of course, the stirring paddle 5 and the inner coil 6 need to maintain a certain safety distance; and Considering the heating effect or service life, we can design the inner coil 6 as a copper tube.

泄压阀13为脉冲式结构;该脉冲式泄压阀由主泄压阀和辅助阀组成。当管道18内介质压力超过规定压力值时,辅助阀先开启,介质沿着导管进入主泄压阀,并将主泄压阀打开,使增高的介质压力降低。进一步增加了反应釜的安全性。The pressure relief valve 13 is a pulse type structure; the pulse type pressure relief valve is composed of a main pressure relief valve and an auxiliary valve. When the medium pressure in the pipeline 18 exceeds the specified pressure value, the auxiliary valve is opened first, and the medium enters the main pressure relief valve along the conduit, and the main pressure relief valve is opened to reduce the increased medium pressure. Further increase the safety of the reactor.

釜体1上还设置有温度传感器11和液位计显示器12;温度传感器11为热电偶式传感器;这样就能随便查看罐内的温度或者水位是否满足要求,非常方便和适用。而且热电偶式传感器装配简单,更换方便,机械强度高,耐压性能好,使用寿命长等优点。The kettle body 1 is also provided with a temperature sensor 11 and a liquid level gauge display 12; the temperature sensor 11 is a thermocouple sensor; in this way, it is very convenient and applicable to check whether the temperature or water level in the tank meets the requirements. Moreover, the thermocouple sensor has the advantages of simple assembly, convenient replacement, high mechanical strength, good pressure resistance, and long service life.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

尽管本文较多地使用了图中附图标记:釜体1、进水口2,电机3,搅拌轴4,搅拌桨5,内盘管6,蒸汽管道7,蒸汽泵8,压力表防爆阀门9,压力表10,温度传感器11,液位计显示器12,泄压阀13,法兰14,过滤袋15,接料桶16,支撑架17,管道18等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses many reference signs in the figure: kettle body 1, water inlet 2, motor 3, stirring shaft 4, stirring paddle 5, inner coil 6, steam pipeline 7, steam pump 8, pressure gauge explosion-proof valve 9 , pressure gauge 10, temperature sensor 11, liquid level gauge display 12, pressure relief valve 13, flange 14, filter bag 15, receiving tank 16, support frame 17, pipe 18 and other terms, but does not exclude the use of other terms possibility. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is against the spirit of the utility model.

Claims (6)

1.一种多功能反应釜装置,其特征在于:包括釜体(1)和用于支撑该釜体(1)的支撑架(17);该釜体(1)上设有进水口(2)和电机(3),该电机(3)连接有搅拌轴(4),搅拌轴(4)通入釜体(1)内连接有搅拌桨(5);釜体(1)的内壁上设有内盘管(6),内盘管(6)通过蒸汽管道(7)与蒸汽泵(8)连通;釜体(1)底部依次连接有法兰(14)、泄压阀(13)、过滤袋(15)和接料桶(16),该过滤袋(15)位于接料桶(16)中部,并与泄压阀(13)通过管道(18)连接;所述釜体(1)上还设置有温度传感器(11)和液位计显示器(12)。1. A multifunctional reaction kettle device, characterized in that: it includes a kettle body (1) and a support frame (17) for supporting the kettle body (1); the kettle body (1) is provided with a water inlet (2 ) and motor (3), the motor (3) is connected with a stirring shaft (4), and the stirring shaft (4) is connected to a stirring paddle (5) in the kettle body (1); the inner wall of the kettle body (1) is provided with There is an inner coil (6), and the inner coil (6) communicates with the steam pump (8) through the steam pipe (7); the bottom of the kettle body (1) is sequentially connected with a flange (14), a pressure relief valve (13), A filter bag (15) and a receiving barrel (16), the filter bag (15) is located in the middle of the receiving barrel (16), and is connected to the pressure relief valve (13) through a pipeline (18); the kettle body (1) A temperature sensor (11) and a liquid level gauge display (12) are also arranged on the top. 2.根据权利要求1所述的一种多功能反应釜装置,其特征在于:所述釜体(1)的顶部还设有压力表(10),压力表(10)连接压力表防爆阀门(9),压力表防爆阀门(9)连通釜体(1)的内腔。2. A multifunctional reactor device according to claim 1, characterized in that: the top of the kettle body (1) is also provided with a pressure gauge (10), and the pressure gauge (10) is connected to the pressure gauge explosion-proof valve ( 9), the pressure gauge explosion-proof valve (9) communicates with the inner cavity of the kettle body (1). 3.根据权利要求1所述的一种多功能反应釜装置,其特征在于:所述搅拌桨(5)为螺旋状或叶片状;搅拌桨(5)与内盘管(6)保持一定的间距。3. A multifunctional reactor device according to claim 1, characterized in that: the stirring paddle (5) is helical or blade-shaped; the stirring paddle (5) and the inner coil (6) maintain a certain spacing. 4.根据权利要求2或3所述的一种多功能反应釜装置,其特征在于:所述内盘管(6)为紫铜管。4. A multifunctional reactor device according to claim 2 or 3, characterized in that: the inner coil (6) is a copper tube. 5.根据权利要求1所述的一种多功能反应釜装置,其特征在于:所述泄压阀(13)为脉冲式结构。5. A multi-functional reactor device according to claim 1, characterized in that: the pressure relief valve (13) is a pulse structure. 6.根据权利要求1所述的一种多功能反应釜装置,其特征在于:所述温度传感器(11)为热电偶式传感器。6. A multifunctional reactor device according to claim 1, characterized in that: the temperature sensor (11) is a thermocouple sensor.
CN201520899032.XU 2015-11-12 2015-11-12 Many functional response cauldron device Expired - Lifetime CN205084744U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105381771A (en) * 2015-11-12 2016-03-09 浙江星月药物科技股份有限公司 Multifunctional reaction still device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105381771A (en) * 2015-11-12 2016-03-09 浙江星月药物科技股份有限公司 Multifunctional reaction still device

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Granted publication date: 20160316