CN205081442U - Cable paying out machine of braking electricity generation - Google Patents
Cable paying out machine of braking electricity generation Download PDFInfo
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- CN205081442U CN205081442U CN201520910436.4U CN201520910436U CN205081442U CN 205081442 U CN205081442 U CN 205081442U CN 201520910436 U CN201520910436 U CN 201520910436U CN 205081442 U CN205081442 U CN 205081442U
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Abstract
本实用新型公开了一种制动发电的电缆放线机,包括底座、辊轴和制动器,所述底座的上表面设有支架,支架内侧设有辊轴,辊轴上设有两个通孔,通孔内设有弹簧,弹簧的两端设有销钉,辊轴的左端头设有可伸缩的横杆,横杆的端头设置在支架内另一侧的盲孔内;所述辊轴的右端头穿出支架,辊轴穿出支架的部分上设有刹车轮,所述支架左侧设有制动器,制动器包括底盘、刹车盘和刹车轮,所述底盘下方通过安装支架安装有微型发电机;本实用新型将线盘套在辊轴上,通过弹簧的张力使销钉将线盘两侧卡住,防止线盘在转动时在辊轴上移动,固定方便,大幅度提高了能量回收的效率,通用性好,适用范围广泛。
The utility model discloses a cable pay-off machine for brake power generation, which comprises a base, a roller shaft and a brake. The upper surface of the base is provided with a bracket, the inside of the bracket is provided with a roller shaft, and the roller shaft is provided with two through holes. , the through hole is provided with a spring, the two ends of the spring are provided with pins, the left end of the roller shaft is provided with a retractable cross bar, and the end of the cross bar is arranged in the blind hole on the other side of the bracket; the roller shaft The right end of the roller goes out of the bracket, the part where the roller shaft goes out of the bracket is provided with a brake wheel, the left side of the bracket is provided with a brake, the brake includes a chassis, a brake disc and a brake wheel, and a micro power generator is installed under the chassis through a mounting bracket machine; the utility model puts the wire reel on the roller shaft, and the pins block the two sides of the wire reel through the tension of the spring to prevent the wire reel from moving on the roller shaft when it rotates. It is convenient to fix and greatly improves the efficiency of energy recovery. Efficiency, good versatility, wide range of applications.
Description
技术领域technical field
本实用新型涉及一种放线机,具体是一种制动发电的电缆放线机。The utility model relates to a pay-off machine, in particular to a cable pay-off machine for braking power generation.
背景技术Background technique
放线机一般可以分为主动退扭放线机、立式动力放线机、双轴动力放线机、双轴多头拉丝盘主动放线机、无轴式放线机等几种:主动退扭放线机,主要配绞线机放线,起到预扭作用,可实现以束代绞,满足客户小截面积的绞线要求;双轴动力放线机,主要用于两条芯线对绞时放线;双轴多头拉丝盘主动放线机,适用于多股导体放线,配用于绞线机、并丝机放线用;无轴式放线机,适用于挤出机与电缆倒盘放线用。现有的放线机制动时,一般都是采用摩擦刹车系统来制动;传统的摩擦刹车系统不仅会造成噪音污染,而且刹车部件在工作过程中会不断磨损,制动性能也会不断下降,如果得不到及时更换就有可能酿成安全事故,给人们的生命和财产造成巨大损失。而频繁更换刹车部件则会增加维护成本,造成较大的经济负担。Pay-off machines can generally be divided into active back-twist pay-off machines, vertical power pay-off machines, dual-axis power pay-off machines, dual-axis multi-head drawing disc active pay-off machines, and shaftless pay-off machines. Twisting pay-off machine, mainly equipped with twisting machine for unwinding, plays a role of pre-twisting, and can realize twisting with bundles to meet customer requirements for twisted wires with small cross-sectional area; double-axis power pay-off machine, mainly used for two core wires Pay-off when twisting; dual-axis multi-head drawing disc active pay-off machine, suitable for multi-strand conductor pay-off, equipped with stranding machine and wire doubling machine for pay-off; shaftless pay-off machine, suitable for extruder It is used for reeling out cables. When the existing pay-off machine is braked, the friction brake system is generally used for braking; the traditional friction brake system will not only cause noise pollution, but also the brake parts will continue to wear during the working process, and the braking performance will continue to decline. If it is not replaced in time, it may lead to a safety accident and cause huge losses to people's lives and property. Frequent replacement of brake components will increase maintenance costs and cause a greater economic burden.
实用新型内容Utility model content
本实用新型的目的在于提供一种制动发电的电缆放线机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a cable pay-off machine for braking power generation, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种制动发电的电缆放线机,包括底座、辊轴和制动器,所述底座的上表面设有支架,支架内侧设有辊轴,辊轴上设有两个通孔,通孔内设有弹簧,弹簧的两端设有销钉,辊轴的左端头设有可伸缩的横杆,横杆的端头设置在支架内另一侧的盲孔内;所述辊轴的右端头穿出支架,辊轴穿出支架的部分上设有刹车轮,所述支架左侧设有制动器,制动器包括底盘、刹车盘和刹车轮,所述底盘下方通过安装支架安装有微型发电机,微型发电机的动力输入端安装有摩擦轮,摩擦轮与刹车盘位置平行;所述辊轴上套装有盘状磁体,底盘上设有能量回收线圈;所述底盘上设有C型磁轭,辊轴上套装有涡流刹车盘,涡流刹车盘边缘插在C型磁轭的磁隙中,C型磁轭上绕接有刹车线圈,刹车线圈两端与控制电路连接。A cable pay-off machine for brake power generation, comprising a base, a roller shaft and a brake, the upper surface of the base is provided with a bracket, the inner side of the bracket is provided with a roller shaft, the roller shaft is provided with two through holes, and the through hole is provided with a There is a spring, the two ends of the spring are provided with pins, the left end of the roller shaft is provided with a retractable cross bar, and the end of the cross bar is arranged in the blind hole on the other side of the bracket; the right end of the roller shaft passes through The bracket, the part where the roller shaft passes through the bracket is provided with a brake wheel, the left side of the bracket is provided with a brake, the brake includes a chassis, a brake disc and a brake wheel, and a micro-generator is installed under the chassis through a mounting bracket, and the micro-generator The power input end of the motor is equipped with a friction wheel, which is parallel to the position of the brake disc; the disc magnet is set on the roller shaft, and the energy recovery coil is arranged on the chassis; a C-shaped yoke is arranged on the chassis, and the roller shaft is The suit is equipped with an eddy current brake disc, the edge of the eddy current brake disc is inserted into the magnetic gap of the C-shaped magnetic yoke, the C-shaped magnetic yoke is wound with a brake coil, and the two ends of the brake coil are connected with the control circuit.
进一步的,所述刹车盘与刹车轮的抱合部位安装有压电陶瓷片。Further, piezoelectric ceramic sheets are installed at the engaging parts of the brake disc and the brake wheel.
进一步的,所述能量回收线圈与盘状磁体边缘的磁极相对应,其输出端经充电控制电路与蓄电池连接。Further, the energy recovery coil corresponds to the magnetic poles on the edge of the disc magnet, and its output terminal is connected to the storage battery through the charging control circuit.
与现有技术相比,本实用新型将线盘套在辊轴上,通过弹簧的张力使销钉将线盘两侧卡住,防止线盘在转动时在辊轴上移动,将可伸缩的横杆的端头插在盲孔内,使辊轴固定,拉动线盘上的电缆,使线盘在辊轴上转动,固定方便;本实用新型结构紧凑,通过微型发电机和压电陶瓷片分别利用放线机的制动能量发电,大幅度提高了能量回收的效率,通用性好,适用范围广泛。Compared with the prior art, the utility model puts the wire reel on the roller shaft, and the pins block both sides of the wire reel through the tension of the spring, so as to prevent the wire reel from moving on the roller shaft when rotating, and the retractable horizontal The end of the rod is inserted into the blind hole, so that the roller shaft is fixed, and the cable on the wire reel is pulled to make the wire reel rotate on the roller shaft, which is convenient for fixing; The braking energy of the pay-off machine is used to generate electricity, which greatly improves the efficiency of energy recovery, has good versatility, and has a wide range of applications.
附图说明Description of drawings
图1为制动发电的电缆放线机的结构示意图。Fig. 1 is a structural schematic diagram of a cable pay-off machine for braking power generation.
图2为制动发电的电缆放线机中制动器的结构示意图。Fig. 2 is a structural schematic diagram of a brake in a cable pay-off machine for braking power generation.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-2,一种制动发电的电缆放线机,包括底座1、辊轴3和制动器,所述底座1的上表面设有支架2,支架2内侧设有辊轴3,辊轴3上设有两个通孔,通孔内设有弹簧31,弹簧31的两端设有销钉32,辊轴3的左端头设有可伸缩的横杆22,横杆22的端头设置在支架2内另一侧的盲孔21内;将线盘套在辊轴3上,通过弹簧31的张力使销钉321将线盘两侧卡住,防止线盘在转动时在辊轴3上移动,将可伸缩的横杆22的端头插在盲孔21内,使辊轴3固定,拉动线盘上的电缆,使线盘在辊轴3上转动;所述辊轴3的右端头穿出支架2,辊轴3穿出支架2的部分上设有刹车轮7,所述支架2左侧设有制动器,制动器包括底盘4、刹车盘6和刹车轮7,所述底盘4下方通过安装支架41安装有微型发电机5,微型发电机5的动力输入端安装有摩擦轮51,摩擦轮51与刹车盘6位置平行,刹车盘6与刹车轮7的抱合部位安装有压电陶瓷片61;所述辊轴3上套装有盘状磁体8,底盘4上设有能量回收线圈81,能量回收线圈81与盘状磁体8边缘的磁极相对应,其输出端经充电控制电路与蓄电池42连接;所述底盘4上设有C型磁轭9,辊轴3上套装有涡流刹车盘91,涡流刹车盘91边缘插在C型磁轭9的磁隙中,C型磁轭9上绕接有刹车线圈92,刹车线圈92两端与控制电路连接;当制动系统启动时,压电陶瓷片61受挤压而发电;微型发电机5和压电陶瓷片61分别通过线路与电能转换模块9相连接,电能转换模块9与蓄电池42相连接,微型发电机5和压电陶瓷片61产生的电能通过电能转换模块9转化后储存在蓄电池42内;本实用新型结构紧凑,通过微型发电机5和压电陶瓷片61分别利用放线机的制动能量发电,大幅度提高了能量回收的效率,通用性好,适用范围广泛。Please refer to Figure 1-2, a cable pay-off machine for brake power generation, including a base 1, a roller shaft 3 and a brake, the upper surface of the base 1 is provided with a bracket 2, the inside of the bracket 2 is provided with a roller shaft 3, and The shaft 3 is provided with two through holes, the through holes are provided with a spring 31, the two ends of the spring 31 are provided with pins 32, the left end of the roller shaft 3 is provided with a telescopic cross bar 22, and the ends of the cross bar 22 are provided with In the blind hole 21 on the other side of the bracket 2; put the wire reel on the roller shaft 3, and use the tension of the spring 31 to make the pin 321 block both sides of the wire reel to prevent the wire reel from being on the roller shaft 3 when rotating Move, the end of telescopic cross bar 22 is inserted in blind hole 21, and roller shaft 3 is fixed, and the cable on the pull wire reel makes wire reel rotate on roller shaft 3; The right end of described roller shaft 3 Pass through the support 2, the part where the roller shaft 3 passes through the support 2 is provided with a brake wheel 7, the left side of the support 2 is provided with a brake, the brake includes a chassis 4, a brake disc 6 and a brake wheel 7, the bottom of the chassis 4 passes The mounting bracket 41 is equipped with a micro-generator 5 , the power input end of the micro-generator 5 is equipped with a friction wheel 51, the friction wheel 51 is parallel to the position of the brake disc 6, and the engagement part of the brake disc 6 and the brake wheel 7 is equipped with a piezoelectric ceramic sheet 61; a disc magnet 8 is set on the roller shaft 3, and an energy recovery coil 81 is arranged on the chassis 4. The energy recovery coil 81 corresponds to the magnetic poles on the edge of the disc magnet 8, and its output terminal is connected to the battery 42 through the charging control circuit. connection; the chassis 4 is provided with a C-shaped yoke 9, and the roller shaft 3 is set with an eddy current brake disc 91, and the edge of the eddy current brake disc 91 is inserted in the magnetic gap of the C-shaped yoke 9, and the C-shaped yoke 9 is wound A brake coil 92 is connected, and both ends of the brake coil 92 are connected to the control circuit; when the brake system starts, the piezoelectric ceramic sheet 61 is squeezed to generate electricity; The modules 9 are connected, and the electric energy conversion module 9 is connected with the storage battery 42. The electric energy generated by the micro generator 5 and the piezoelectric ceramic sheet 61 is converted by the electric energy conversion module 9 and stored in the storage battery 42; The machine 5 and the piezoelectric ceramic sheet 61 respectively use the braking energy of the pay-off machine to generate electricity, which greatly improves the efficiency of energy recovery, has good versatility, and has a wide range of applications.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of this patent. kind of change.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520910436.4U CN205081442U (en) | 2015-11-06 | 2015-11-06 | Cable paying out machine of braking electricity generation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520910436.4U CN205081442U (en) | 2015-11-06 | 2015-11-06 | Cable paying out machine of braking electricity generation |
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| Publication Number | Publication Date |
|---|---|
| CN205081442U true CN205081442U (en) | 2016-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520910436.4U Expired - Fee Related CN205081442U (en) | 2015-11-06 | 2015-11-06 | Cable paying out machine of braking electricity generation |
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| CN (1) | CN205081442U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107539823A (en) * | 2017-09-11 | 2018-01-05 | 江门市欧布尔电子科技有限公司 | A kind of wire-cutting device |
| CN110098580A (en) * | 2019-06-03 | 2019-08-06 | 上海江南长兴造船有限责任公司 | A kind of cable drawing coating apparatus |
-
2015
- 2015-11-06 CN CN201520910436.4U patent/CN205081442U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107539823A (en) * | 2017-09-11 | 2018-01-05 | 江门市欧布尔电子科技有限公司 | A kind of wire-cutting device |
| CN110098580A (en) * | 2019-06-03 | 2019-08-06 | 上海江南长兴造船有限责任公司 | A kind of cable drawing coating apparatus |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160309 Termination date: 20161106 |
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| CF01 | Termination of patent right due to non-payment of annual fee |