CN205077014U - Gas stove steam buffer tank energy recuperation device - Google Patents

Gas stove steam buffer tank energy recuperation device Download PDF

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Publication number
CN205077014U
CN205077014U CN201520789804.4U CN201520789804U CN205077014U CN 205077014 U CN205077014 U CN 205077014U CN 201520789804 U CN201520789804 U CN 201520789804U CN 205077014 U CN205077014 U CN 205077014U
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steam
buffer tank
valve
steam turbine
blower
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陈华
王昌敏
王太松
鲁家洪
牟志宇
沈浪
贾晋林
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Guizhou Kailin Group Co Ltd
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Guizhou Kailin Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

本实用新型公开了一种煤气炉蒸汽缓冲罐能量回收装置,包括经管道依次连接的减温减压器、分离器、能量回收机构、蒸汽缓冲罐和造气炉,所述能量回收机构包括汽轮机,汽轮机转轴上连接有鼓风机,鼓风机与电机相连。本实用新型在分离器与蒸汽缓冲罐之间设置由汽轮机、鼓风机和电机组成的能量回收机构,蒸汽经过汽轮机时驱动汽轮机转动并带动鼓风机转动,进而有效节省了电机的电能消耗,即可满足造气炉工艺蒸汽要求,又可节约降低电耗,提高了蒸汽能量的使用率。

The utility model discloses an energy recovery device for a steam buffer tank of a gas furnace, which comprises a temperature reducing and pressure reducing device, a separator, an energy recovery mechanism, a steam buffer tank and a gas generator sequentially connected through pipelines, and the energy recovery mechanism includes a steam turbine , the rotating shaft of the steam turbine is connected with a blower, and the blower is connected with the motor. The utility model is provided with an energy recovery mechanism composed of a steam turbine, a blower and a motor between the separator and the steam buffer tank. When the steam passes through the steam turbine, the steam turbine is driven to rotate and the blower is driven to rotate, thereby effectively saving the electric energy consumption of the motor and satisfying the manufacturing requirements. The steam requirements of the gas furnace process can be saved, and the power consumption can be reduced, and the utilization rate of steam energy can be improved.

Description

一种煤气炉蒸汽缓冲罐能量回收装置A gas furnace steam buffer tank energy recovery device

技术领域technical field

本实用新型涉及合成氨化工技术领域,具体涉及一种煤气炉蒸汽缓冲罐能量回收装置。The utility model relates to the technical field of synthetic ammonia chemical industry, in particular to an energy recovery device for a gas furnace steam buffer tank.

背景技术Background technique

目前,在合成氨化工技术领域间歇煤气化制气过程中,进入造气工段的低压蒸汽压力为0.4-0.6MPa,经蒸汽调节阀减压至0.08-0.10MPa后进入煤气炉蒸汽缓冲罐,供造气炉制气使用。因低压蒸汽起始压力为0.4-0.6MPa,进入蒸汽缓冲罐前的压力为0.08-0.1MPa,即在进入蒸汽缓冲罐前有0.3-0.5MPa的压力白白损失在蒸汽调节阀减压上,造成了大量能量的损失,折算后相当于每小时约800-1000度电的损失(对年产30万吨合成氨规模),为了相应节能减排的号召,进一步节能降耗,为此需要回收这一部分的能量损失,节约鼓风机电机的电量,但目前并没有专用的装置或设备来完成对损耗能量的回收。At present, in the process of intermittent coal gasification in the field of synthetic ammonia chemical technology, the pressure of the low-pressure steam entering the gas-making section is 0.4-0.6MPa, and after being decompressed by the steam regulating valve to 0.08-0.10MPa, it enters the steam buffer tank of the gas furnace for production Gas furnace gas use. Because the initial pressure of low-pressure steam is 0.4-0.6MPa, the pressure before entering the steam buffer tank is 0.08-0.1MPa, that is, the pressure of 0.3-0.5MPa is lost in vain on the decompression of the steam regulating valve before entering the steam buffer tank, resulting in The loss of a large amount of energy is equivalent to the loss of about 800-1000 kilowatt-hours of electricity per hour (for an annual production of 300,000 tons of synthetic ammonia). In order to meet the call for energy conservation and emission reduction, further energy conservation and consumption reduction, this part needs to be recycled The energy loss of the blower motor is saved, but there is no special device or equipment to complete the recovery of the lost energy.

实用新型内容Utility model content

本实用新型旨在提供一种煤气炉蒸汽缓冲罐能量回收装置,以解决间歇煤气化制气过程中压力能量损失严重且无法回收、以及风机电能消耗多的问题。The utility model aims to provide an energy recovery device for a gas furnace steam buffer tank to solve the problems of serious pressure energy loss and unrecoverable and high power consumption of fans during the intermittent coal gasification gas production process.

本实用新型是通过如下技术方案予以实现的:The utility model is achieved through the following technical solutions:

一种煤气炉蒸汽缓冲罐能量回收装置,包括经管道依次连接的减温减压器、分离器、能量回收机构、蒸汽缓冲罐和造气炉,所述减温减压器和分离器之间的管道上设置有蒸汽副线管,蒸汽副线管上安装有自动调节阀,该自动调节阀两端分别设有阀门A和阀门B,阀门B下游通过管道与蒸汽缓冲罐相连;所述蒸汽缓冲罐上下游分别设置有进口阀B和出口阀B;An energy recovery device for a steam buffer tank of a gas furnace, comprising a temperature and pressure reducer, a separator, an energy recovery mechanism, a steam buffer tank and a gas generator connected in sequence through pipelines, the temperature and pressure reducer and the separator The pipeline is provided with a steam secondary line pipe, and an automatic regulating valve is installed on the steam secondary line pipe. The two ends of the automatic regulating valve are respectively provided with a valve A and a valve B. The downstream of the valve B is connected to the steam buffer tank through a pipeline; the steam The upstream and downstream of the buffer tank are respectively provided with an inlet valve B and an outlet valve B;

所述能量回收机构包括汽轮机,汽轮机转轴上连接有鼓风机,鼓风机与电机相连;还包括与汽轮机相连的控制柜,汽轮机两端分别设置有进口阀A和出口阀A。The energy recovery mechanism includes a steam turbine, a blower is connected to the rotating shaft of the steam turbine, and the blower is connected to a motor; it also includes a control cabinet connected to the steam turbine, and an inlet valve A and an outlet valve A are respectively arranged at both ends of the steam turbine.

本实用新型的有益效果是:The beneficial effects of the utility model are:

与现有技术相比,本实用新型提供的煤气炉蒸汽缓冲罐能量回收装置,在分离器与蒸汽缓冲罐之间设置由汽轮机、鼓风机和电机组成的能量回收机构,蒸汽经过汽轮机时驱动汽轮机转动并带动鼓风机转动,进而有效节省了电机的电能消耗,即可满足造气炉工艺蒸汽要求,又可节约降低电耗,提高了蒸汽能量的使用率。且该装置自动化程度高,易操作,使用效果理想,可在化工生产技术领域广泛推广应用。Compared with the prior art, the gas furnace steam buffer tank energy recovery device provided by the utility model is provided with an energy recovery mechanism composed of a steam turbine, a blower and a motor between the separator and the steam buffer tank, and drives the steam turbine to rotate when the steam passes through the steam turbine And drive the blower to rotate, thereby effectively saving the power consumption of the motor, which can meet the steam requirements of the gas-making furnace process, save and reduce power consumption, and improve the utilization rate of steam energy. Moreover, the device has a high degree of automation, is easy to operate, and has an ideal use effect, and can be widely popularized and applied in the technical field of chemical production.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图中:1-分离器、2-进口阀A、3-汽轮机、4-出口阀A、5-鼓风机、6-电机、7-控制柜、8-减温减压器、9-阀门A、10-自动调节阀、11-阀门B、12-蒸汽缓冲罐、13-进口阀B、14-出口阀B、15-造气炉,16-蒸汽副线管。In the figure: 1-Separator, 2-Inlet valve A, 3-Turbine, 4-Outlet valve A, 5-Blower, 6-Motor, 7-Control cabinet, 8-Desuperheater, 9-Valve A, 10-Automatic regulating valve, 11-Valve B, 12-Steam buffer tank, 13-Inlet valve B, 14-Exit valve B, 15-Gas generator, 16-Steam auxiliary line pipe.

具体实施方式detailed description

以下结合附图对本实用新型的技术方案作进一步说明,但所要求的保护范围并不局限于所述;Below in conjunction with accompanying drawing, the technical scheme of the present utility model will be further described, but the required protection scope is not limited to the description;

如图1所示,本实用新型提供的煤气炉蒸汽缓冲罐能量回收装置,包括经管道依次连接的减温减压器8、分离器1、能量回收机构、蒸汽缓冲罐12和造气炉15,所述减温减压器8和分离器1之间的管道上设置有蒸汽副线管16,蒸汽副线管16上安装有自动调节阀10,该自动调节阀10两端分别设有阀门A9和阀门B11,阀门B11下游通过管道与蒸汽缓冲罐12相连;所述蒸汽缓冲罐12上下游分别设置有进口阀B13和出口阀B14;As shown in Figure 1, the gas furnace steam buffer tank energy recovery device provided by the utility model includes a temperature and pressure reducer 8, a separator 1, an energy recovery mechanism, a steam buffer tank 12 and a gas generator 15 connected in sequence through pipelines , the pipeline between the temperature and pressure reducer 8 and the separator 1 is provided with a steam auxiliary line pipe 16, and an automatic regulating valve 10 is installed on the steam auxiliary line pipe 16, and valves are respectively arranged at both ends of the automatic regulating valve 10 A9 and valve B11, the downstream of the valve B11 is connected to the steam buffer tank 12 through a pipeline; the upstream and downstream of the steam buffer tank 12 are respectively provided with an inlet valve B13 and an outlet valve B14;

所述能量回收机构包括汽轮机3,汽轮机3转轴上连接有鼓风机5,鼓风机5与电机6相连;还包括与汽轮机3相连的控制柜7,汽轮机3两端分别设置有进口阀A2和出口阀A4。The energy recovery mechanism includes a steam turbine 3, the rotating shaft of the steam turbine 3 is connected with a blower 5, and the blower 5 is connected with the motor 6; it also includes a control cabinet 7 connected with the steam turbine 3, and the two ends of the steam turbine 3 are respectively provided with an inlet valve A2 and an outlet valve A4 .

本实用新型利用在进入蒸汽缓冲罐12前的0.4-0.6MPa压力低压蒸汽,先经过减温减压器8进行降温降压处理,若蒸汽压力低于0.08MPa时,蒸汽直接通过蒸汽副线管16进入自动调节阀10进行压力调节,调压后再进入蒸汽缓冲罐12用于制气;The utility model uses the 0.4-0.6MPa pressure low-pressure steam before entering the steam buffer tank 12, and first passes through the temperature and pressure reducer 8 for cooling and pressure reduction treatment. If the steam pressure is lower than 0.08MPa, the steam directly passes through the steam auxiliary line pipe 16 enters the automatic regulating valve 10 for pressure regulation, and then enters the steam buffer tank 12 for gas production after pressure regulation;

当蒸汽压力为0.4-0.6MPa时,蒸汽经过分离器1处理后先进入汽轮机3并带动汽轮机3工作,汽轮机3带动鼓风机5转动完成蒸汽的运送,由于鼓风机由汽轮机3带动,进而减少了电机6负荷,即能减少电机6的能耗,从汽轮机3出来的0.08-0.10MPa低压蒸汽进入蒸汽缓冲罐12,之后进入造气炉15使用。When the steam pressure is 0.4-0.6MPa, after the steam is processed by the separator 1, the steam first enters the steam turbine 3 and drives the steam turbine 3 to work, and the steam turbine 3 drives the blower 5 to rotate to complete the transportation of the steam. Load, that is, can reduce the energy consumption of the motor 6, the 0.08-0.10MPa low-pressure steam from the steam turbine 3 enters the steam buffer tank 12, and then enters the gas generator 15 for use.

Claims (1)

1.一种煤气炉蒸汽缓冲罐能量回收装置,其特征在于:包括经管道依次连接的减温减压器(8)、分离器(1)、能量回收机构、蒸汽缓冲罐(12)和造气炉(15),所述减温减压器(8)和分离器(1)之间的管道上设置有蒸汽副线管(16),蒸汽副线管(16)上安装有自动调节阀(10),该自动调节阀(10)两端分别设有阀门A(9)和阀门B(11),阀门B(11)下游通过管道与蒸汽缓冲罐(12)相连;所述蒸汽缓冲罐(12)上下游分别设置有进口阀B(13)和出口阀B(14);1. A gas furnace steam buffer tank energy recovery device is characterized in that: comprise a temperature and pressure reducer (8), separator (1), energy recovery mechanism, steam buffer tank (12) and manufacturing A gas furnace (15), the pipeline between the desuperheater (8) and the separator (1) is provided with a steam auxiliary line pipe (16), and an automatic regulating valve is installed on the steam auxiliary line pipe (16) (10), the two ends of the automatic regulating valve (10) are respectively provided with a valve A (9) and a valve B (11), and the downstream of the valve B (11) is connected to the steam buffer tank (12) through a pipeline; the steam buffer tank (12) An inlet valve B (13) and an outlet valve B (14) are respectively arranged upstream and downstream; 所述能量回收机构包括汽轮机(3),汽轮机(3)转轴上连接有鼓风机(5),鼓风机(5)与电机(6)相连;还包括与汽轮机(3)相连的控制柜(7),汽轮机(3)两端分别设置有进口阀A(2)和出口阀A(4)。The energy recovery mechanism includes a steam turbine (3), a blower (5) is connected to the rotating shaft of the steam turbine (3), and the blower (5) is connected to the motor (6); it also includes a control cabinet (7) connected to the steam turbine (3), The two ends of the steam turbine (3) are respectively provided with an inlet valve A (2) and an outlet valve A (4).
CN201520789804.4U 2015-10-12 2015-10-12 Gas stove steam buffer tank energy recuperation device Expired - Fee Related CN205077014U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107502387A (en) * 2017-08-21 2017-12-22 河南心连心化肥有限公司 The device and steam utilization method that a kind of gas making is made full use of with steam energy

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107502387A (en) * 2017-08-21 2017-12-22 河南心连心化肥有限公司 The device and steam utilization method that a kind of gas making is made full use of with steam energy

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Granted publication date: 20160309

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