CN205074053U - A horizontal sand mill with a combined rotating dispersing disc grinding structure - Google Patents
A horizontal sand mill with a combined rotating dispersing disc grinding structure Download PDFInfo
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- CN205074053U CN205074053U CN201520560270.8U CN201520560270U CN205074053U CN 205074053 U CN205074053 U CN 205074053U CN 201520560270 U CN201520560270 U CN 201520560270U CN 205074053 U CN205074053 U CN 205074053U
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- 238000000227 grinding Methods 0.000 title claims abstract description 65
- 239000004576 sand Substances 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000006185 dispersion Substances 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims abstract 4
- 239000000498 cooling water Substances 0.000 claims description 3
- 230000008676 import Effects 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract description 3
- 239000000049 pigment Substances 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 239000003973 paint Substances 0.000 abstract 1
- 238000010008 shearing Methods 0.000 abstract 1
- 239000011324 bead Substances 0.000 description 13
- 230000003068 static effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 3
- 239000000976 ink Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- Crushing And Grinding (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种卧式砂磨机,尤其涉及到一种组合式旋转分散盘研磨结构的卧式砂磨机,属于研磨机械技术领域。 The utility model relates to a horizontal sand mill, in particular to a horizontal sand mill with a combined rotating dispersion disc grinding structure, which belongs to the technical field of grinding machinery.
背景技术 Background technique
目前,涂料、油墨、墨水、颜料、染料等行业所使用的砂磨机大多为单一的盘式或偏心盘式研磨结构,其基本原理是:在封闭的筒体内装有用于研磨的介质如锆珠、玻璃珠等,通过安装在转轴上的分散盘拨动筒体内的介质,使介质产生相对运动,让所需研磨的物料穿过介质之间以达到粉碎的效果。研磨介质相对速度越高,碰撞力就越大,研磨细度就越好;单一的盘式或偏心盘式砂磨机的作用方式使研磨介质作相对运动的效果并不是很理想,要达到理想的细度就要研磨好多遍,研磨时间长,能耗高,效率低。 At present, most of the sand mills used in industries such as coatings, inks, inks, pigments, and dyes have a single disc or eccentric disc grinding structure. The basic principle is: a closed cylinder is equipped with a grinding medium such as zirconium Beads, glass beads, etc. move the medium in the cylinder through the dispersing disc installed on the rotating shaft to make the medium move relative to each other, so that the materials to be ground pass through the medium to achieve the effect of crushing. The higher the relative speed of the grinding medium, the greater the collision force and the better the grinding fineness; the action mode of a single disc or eccentric disc sand mill makes the effect of the relative movement of the grinding medium not very ideal. To achieve the ideal The fineness needs to be ground many times, the grinding time is long, the energy consumption is high, and the efficiency is low.
发明内容 Contents of the invention
本实用新型的卧式砂磨机为一种组合式旋转分散盘研磨结构——盘式分散盘(如图3所示)与偏心式分散盘(如图2所示)的组合,这种组合式分散研磨结构的最大特点是:在旋转研磨过程中,两种不同的分散盘具有不同的剪切力,改变筒体内的珠子与物料的运动方式,从而提高珠子与物料粒子之间的相对运动速度和碰撞概率,获得比单一的盘式或偏心盘式更高的相对运动速度和碰撞力,使物料尽快地达到理想的细度,因此本实用新型的一种组合式旋转分散盘砂磨机能获得更高的研磨效率。 The horizontal sand mill of the present utility model is a combined rotating dispersing disc grinding structure - a combination of a disc dispersing disc (as shown in Figure 3) and an eccentric dispersing disc (as shown in Figure 2). The biggest feature of the dispersing and grinding structure is that during the rotating grinding process, two different dispersing discs have different shear forces, which change the movement mode of the beads and materials in the cylinder, thereby improving the relative movement between the beads and material particles. Speed and collision probability, obtain higher relative motion speed and collision force than single disc or eccentric disc, so that the material can reach the ideal fineness as soon as possible, so a combined rotary dispersing disc sand mill of the utility model Higher grinding efficiency can be obtained.
本实用新型的目的旨在提供一种组合式旋转分散盘研磨结构的卧式砂磨机,由研磨腔和组合式旋转分散盘组成,材质可为不锈钢或硬质合金钢;如果研磨的是水性化的产品或含有腐蚀性的物料,则旋转分散盘为陶瓷或聚氨酯等材料,研磨腔内筒体为内衬的聚氨酯、陶瓷、碳化硅等材料。 The purpose of this utility model is to provide a horizontal sand mill with a combined rotating dispersing disc grinding structure, which is composed of a grinding chamber and a combined rotating dispersing disc, and the material can be stainless steel or hard alloy steel; if the grinding is water-based For chemical products or corrosive materials, the rotating dispersing disc is made of ceramics or polyurethane, and the cylinder in the grinding chamber is lined with polyurethane, ceramics, silicon carbide and other materials.
为便于砂磨机的清洗和更换研磨珠,在研磨腔底部设置放珠阀。 In order to facilitate the cleaning of the sand mill and the replacement of grinding beads, a bead release valve is set at the bottom of the grinding chamber.
为了解决上面所述的技术问题,本实用新型采取以下技术方案:本实用新型涉及一种组合式旋转分散盘研磨结构的卧式砂磨机,包括机架、电动机、主轴、研磨单元、物料泵、物料进出口、压力表、温度表和电气控制系统;所述的研磨单元由盘式分散盘(如图3所示)与偏心式分散盘(如图2所示)组成的一种组合式旋转分散盘研磨结构;所述的研磨单元包括带夹套及冷却水进出口的研磨外筒体、研磨腔内筒体、主轴、出料分离装置、出料端封盖法兰、耐磨板、进料口、出料口、研磨筒端封盖板和放珠阀;所述的主轴一端装上皮带轮,皮带轮通过三角带由电动机带动,另一端伸于研磨腔内;所述的主轴上包括出料分离装置、若干个偏心式分散盘与盘式分散盘和轴端封帽;所述的偏心式分散盘与盘式分散盘用若干个隔离环固定;所述的出料分离装置为带空腔的筒体与出料口相通,包括动环、栅缝式分离环、分离环压板;所述的出料分离装置固定在主轴上,随主轴一起旋转;出料分离装置与耐磨板之间的缝隙采用静环与动环密封,只许物料通过,不使珠子通过;所述的静环是固定在耐磨板上,物料在旋转过程中由于静环的作用改变运动方式,不出现死角;所述的动环与静环相接近,安装在栅缝式分离环的一端,旋转时有弹性振动,不使物料堆集堵塞栅缝式分离环上的缝隙,便于物料分离快速通过;所述的进料口、放珠阀安装在研磨筒端封盖板上;所述的主轴用轴承座固定在机架上;所述的轴承座用机封装置与研磨单元相连;所述的轴承座包括轴承、轴承套、轴承座端盖和轴承座支撑座;所述的机封装置包括机封轴套、双端面机械密封、机封静环座、机封密封座和机封连接座;所述的机封装置用连接座固定在研磨单元出料端封盖法兰上。 In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions: The utility model relates to a horizontal sand mill with a combined rotating dispersion disc grinding structure, including a frame, a motor, a main shaft, a grinding unit, and a material pump. , material inlet and outlet, pressure gauge, temperature gauge and electrical control system; the grinding unit is a combination of a disc dispersion disc (as shown in Figure 3) and an eccentric dispersion disc (as shown in Figure 2) Rotary dispersing disc grinding structure; the grinding unit includes a grinding outer cylinder with a jacket and cooling water inlet and outlet, a grinding chamber inner cylinder, a main shaft, a discharge separation device, a sealing flange at the discharge end, and a wear-resistant plate , feed port, discharge port, grinding cylinder end cover plate and bead valve; one end of the main shaft is equipped with a pulley, the pulley is driven by a motor through a V-belt, and the other end extends in the grinding chamber; the main shaft is It includes a discharge separation device, several eccentric dispersion discs, disc dispersion discs and shaft end caps; the eccentric dispersion discs and disc dispersion discs are fixed with several isolation rings; the discharge separation device is The cylinder body with cavity communicates with the discharge port, including a moving ring, a slit-type separation ring, and a separation ring pressure plate; the discharge separation device is fixed on the main shaft and rotates with the main shaft; the discharge separation device is connected with the wear-resistant The gap between the plates is sealed by the static ring and the moving ring, allowing only the material to pass through, not the beads; the static ring is fixed on the wear-resistant plate, and the movement mode of the material is changed due to the action of the static ring during the rotation process. There is no dead angle; the moving ring is close to the static ring and is installed at one end of the slit-type separation ring. It has elastic vibration when rotating, so that the material accumulation does not block the gap on the slit-type separation ring, and it is convenient for the material to separate and pass quickly. The feed inlet and the bead valve are installed on the end cover plate of the grinding cylinder; the main shaft is fixed on the frame with a bearing seat; the bearing seat is connected with the grinding unit with a mechanical seal; The bearing seat includes a bearing, a bearing sleeve, a bearing seat end cover and a bearing seat support seat; the mechanical seal device includes a machine seal shaft sleeve, a double-end mechanical seal, a machine seal stationary ring seat, a machine seal seat and a machine seal connection seat; the mechanical seal device is fixed on the cover flange of the discharge end of the grinding unit with a connecting seat.
本实用新型制得的一种组合式旋转分散盘研磨结构的卧式砂磨机,其特点是:在旋转研磨过程中,两种不同的研磨分散结构具有不同的剪切力,改变筒体内的珠子与物料的运动方式,从而提高珠子与物料粒子之间的相对运动速度和碰撞概率,获得比单一的盘式或偏心盘式更高的相对运动速度和碰撞力,使物料尽快地达到理想的细度,因此本实用新型的组合式旋转分散盘砂磨机能获得更高的研磨效率;本实用新型制得的组合式卧式砂磨机还具有耐磨、耐腐蚀、研磨效率高、使用寿命长,清洗更换方便。广泛用于各类涂料、油墨、颜料等需要研磨的加工生产。 A horizontal sand mill with a combined rotating dispersing disc grinding structure manufactured by the utility model is characterized in that during the rotating grinding process, two different grinding and dispersing structures have different shear forces, changing the The movement mode of the beads and the material, so as to increase the relative movement speed and collision probability between the beads and the material particles, obtain a higher relative movement speed and collision force than a single disc or eccentric disc, so that the material can reach the ideal as soon as possible Fineness, so the combined rotary dispersing disc sand mill of the utility model can obtain higher grinding efficiency; the combined horizontal sand mill made by the utility model also has wear resistance, corrosion resistance, high grinding efficiency, Long life, easy to clean and replace. Widely used in the processing and production of various coatings, inks, pigments, etc. that require grinding.
附图说明 Description of drawings
图1为本实用新型的一种组合式旋转分散盘研磨结构的卧式砂磨机剖视结构示意图。 Fig. 1 is a schematic cross-sectional structure diagram of a horizontal sand mill with a combined rotating dispersing disc grinding structure of the present invention.
图2为本实用新型的一种偏心式分散盘结构示意图。 Fig. 2 is a structural schematic diagram of an eccentric dispersion disc of the present invention.
图3为本实用新型的一种盘式分散盘结构示意图。 Fig. 3 is a structural schematic diagram of a disc-type dispersing disc of the present invention.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步地详细说明: Below in conjunction with accompanying drawing, the utility model is described in further detail:
如图1所示,本实用新型的一种组合式旋转分散盘研磨结构的卧式砂磨机,包括机架、电动机、主轴、研磨单元、物料泵、物料进出口、压力表、温度表和电气控制系统;所述的研磨单元包括带夹套及冷却水进口C、出口D的研磨外筒体8、研磨腔内筒体9、主轴21、出料分离装置6、出料端封盖法兰1、耐磨板2、进料口A、出料口B、研磨筒端封盖板15和放珠阀E;所述的主轴21一端装上皮带轮22,皮带轮通过三角带由电动机带动,另一端伸于研磨腔内筒体9内;所述的主轴21上包括出料分离装置6、若干个偏心式分散盘10(与盘式分散盘12)和轴端封帽13;所述的偏心式分散盘10、盘式分散盘12用若干个隔离环11固定;所述的出料分离装置6为带空腔的筒体与出料口B相通;包括动环4、栅缝式分离环5、分离环压板7;出料分离装置6固定在主轴21上,随主轴21一起旋转;出料分离装置6与耐磨板2之间的缝隙采用静环3与动环4密封,只许物料通过,不使珠子通过;所述的静环3是固定在耐磨板2上的,物料在旋转过程中由于静环3的作用改变运动方式,不出现死角;所述的动环4与静环3相接近,安装在栅缝式分离环5的一端,旋转时有弹性振动,不使物料堆集堵塞栅缝式分离环5上的缝隙,便于物料分离快速通过;所述的进料口A、放珠阀E分别用法兰14、16固定安装在研磨筒端封盖板15上;所述的主轴21用轴承座20固定在机架上;所述的轴承座20用机封装置与研磨单元相连;所述的轴承座20包括轴承25、轴承套26、27、轴承座端盖23和轴承座支撑座24;所述的机封装置包括机封轴套28、双端面机械密封29、机封静环座19、机封密封座18和机封连接座17;所述的机封装置用连接座30固定在研磨单元出料端封盖法兰1上。 As shown in Figure 1, a horizontal sand mill with a combined rotating dispersing disc grinding structure of the utility model includes a frame, a motor, a main shaft, a grinding unit, a material pump, a material inlet and outlet, a pressure gauge, a thermometer and Electrical control system; the grinding unit includes a grinding outer cylinder 8 with a jacket and cooling water inlet C and outlet D, a grinding chamber inner cylinder 9, a main shaft 21, a discharge separation device 6, and a capping method for the discharge end Lan 1, wear-resistant plate 2, feed port A, discharge port B, grinding cylinder end cover plate 15 and ball valve E; one end of the main shaft 21 is equipped with a pulley 22, and the pulley is driven by a motor through a V-belt. The other end extends in the cylinder 9 in the grinding chamber; the main shaft 21 includes a discharge separation device 6, several eccentric dispersion discs 10 (with disc dispersion discs 12) and shaft end caps 13; The eccentric dispersing disc 10 and the disc dispersing disc 12 are fixed with several spacer rings 11; the discharge separation device 6 is a cylinder with a cavity that communicates with the discharge port B; it includes a moving ring 4, a slit separation Ring 5, separation ring pressure plate 7; discharge separation device 6 is fixed on the main shaft 21 and rotates together with the main shaft 21; the gap between the discharge separation device 6 and the wear plate 2 is sealed by the static ring 3 and the dynamic ring 4, only The material is allowed to pass through, and the beads are not allowed to pass through; the static ring 3 is fixed on the wear-resistant plate 2, and the movement mode of the material is changed due to the action of the static ring 3 during the rotation process, and there is no dead angle; the moving ring 4 Close to the static ring 3, it is installed at one end of the slit-type separation ring 5, and has elastic vibration when rotating, so that the material does not accumulate to block the gap on the slit-type separation ring 5, so that the material can be separated and passed quickly; the feeding The port A and the bead release valve E are fixedly installed on the grinding cylinder end cover plate 15 with flanges 14 and 16 respectively; the main shaft 21 is fixed on the frame with the bearing seat 20; the bearing seat 20 is fixed with a machine seal Connected with the grinding unit; the bearing housing 20 includes bearings 25, bearing sleeves 26, 27, bearing housing end caps 23 and bearing housing support bases 24; the mechanical sealing device includes a mechanical seal shaft sleeve 28, a double-end mechanical seal 29. Mechanical seal static ring seat 19, mechanical seal seal seat 18 and mechanical seal connection seat 17; the mechanical seal device is fixed on the cover flange 1 of the discharge end of the grinding unit with the connection seat 30.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,有关技术领域的普通技术人员,在不脱离本发明精神和范围的情况下,还可以作出各种方案、变化和变型,都应该落入本实用新型的权利要求的保护范围内。 The above-described embodiments are only descriptions of the preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Those of ordinary skill in the relevant technical fields can also make Various schemes, changes and modifications should fall within the protection scope of the claims of the present utility model.
Claims (5)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105944799A (en) * | 2016-05-31 | 2016-09-21 | 湖州睿高新材料有限公司 | Horizontal slurry sand mill |
CN106269093A (en) * | 2016-10-14 | 2017-01-04 | 东莞市利腾达机械有限公司 | A horizontal sand mill with a magnetic fluid seal structure |
CN111408451A (en) * | 2020-03-19 | 2020-07-14 | 深圳市金百纳纳米科技有限公司 | Special water-cooling ball-milling equipment of electrically conductive heat conduction's carbon nanotube thick liquids preparation |
CN116510845A (en) * | 2023-06-02 | 2023-08-01 | 江苏法孚莱工业智能装备有限公司 | Sand mill |
CN116689105A (en) * | 2023-07-11 | 2023-09-05 | 东莞市琅菱机械有限公司 | Nanometer sand mill |
-
2015
- 2015-07-29 CN CN201520560270.8U patent/CN205074053U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105944799A (en) * | 2016-05-31 | 2016-09-21 | 湖州睿高新材料有限公司 | Horizontal slurry sand mill |
CN106269093A (en) * | 2016-10-14 | 2017-01-04 | 东莞市利腾达机械有限公司 | A horizontal sand mill with a magnetic fluid seal structure |
CN111408451A (en) * | 2020-03-19 | 2020-07-14 | 深圳市金百纳纳米科技有限公司 | Special water-cooling ball-milling equipment of electrically conductive heat conduction's carbon nanotube thick liquids preparation |
CN111408451B (en) * | 2020-03-19 | 2021-12-03 | 深圳市金百纳纳米科技有限公司 | Special water-cooling ball-milling equipment of electrically conductive heat conduction's carbon nanotube thick liquids preparation |
CN116510845A (en) * | 2023-06-02 | 2023-08-01 | 江苏法孚莱工业智能装备有限公司 | Sand mill |
CN116510845B (en) * | 2023-06-02 | 2024-02-02 | 江苏法孚莱工业智能装备有限公司 | a sand mill |
CN116689105A (en) * | 2023-07-11 | 2023-09-05 | 东莞市琅菱机械有限公司 | Nanometer sand mill |
CN116689105B (en) * | 2023-07-11 | 2024-04-23 | 东莞市琅菱机械有限公司 | Nanometer sand mill |
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