CN205073865U - Hierarchical absorption desulphurization unit of ammonia - ammonium sulfate method - Google Patents
Hierarchical absorption desulphurization unit of ammonia - ammonium sulfate method Download PDFInfo
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Abstract
本实用新型公开了一种氨-硫酸铵法的分级吸收脱硫装置,包括烟气脱硫吸收塔、吸收液循环槽、稀浆液循环槽和湿式电除尘器;烟气脱硫吸收塔内包括自下而上的浓缩浆液循环槽、浓缩预吸收段、吸收段、稀浆液水洗段和除雾段;浓缩预吸收段包括至少一层浓缩浆液喷淋层,吸收段包括吸收液旋流除雾集液器和至少一层吸收液喷淋层,稀浆液水洗段包括稀浆液旋流除雾集液器和稀浆液喷淋层,除雾段包括除雾器和除雾器冲洗喷淋层。本实用新型在吸收塔完成烟气冷却、分级除雾吸收、分段氧化等过程,通过调整加氨点位置提高了氨利用率,解决了传统脱硫吸收塔虽然分段但各段浆液携带严重,导致各段浆液浓度控制不理想,净烟气气溶胶的气溶胶含量过高的问题。
The utility model discloses a graded absorption desulfurization device for ammonia-ammonium sulfate method, which comprises a flue gas desulfurization absorption tower, an absorption liquid circulation tank, a dilute slurry circulation tank and a wet electric dust collector; the flue gas desulfurization absorption tower includes a bottom-up Concentrated slurry circulation tank, concentrated pre-absorption section, absorption section, dilute slurry washing section and demister section; the concentrated pre-absorption section includes at least one layer of concentrated slurry spray layer, and the absorption section includes an absorption liquid cyclone demister liquid collector and at least one layer of absorption liquid spray layer, the thin slurry water washing section includes a thin slurry cyclone demist liquid collector and a thin slurry spray layer, and the mist removal section includes a mist eliminator and a mist eliminator flushing spray layer. The utility model completes the processes of flue gas cooling, grading defogging and absorption, and segmental oxidation in the absorption tower. By adjusting the position of the ammonia addition point, the ammonia utilization rate is improved, and the traditional desulfurization absorption tower is segmented, but the slurry in each segment is seriously carried. As a result, the slurry concentration control in each section is not ideal, and the aerosol content of the net flue gas aerosol is too high.
Description
技术领域technical field
本实用新型涉及一种脱硫装置,具体涉及一种氨-硫酸铵法的分级吸收脱硫装置,为一种适用于氨-硫酸铵法的烟气脱硫装置。The utility model relates to a desulfurization device, in particular to a hierarchical absorption desulfurization device of an ammonia-ammonium sulfate method, which is a flue gas desulfurization device suitable for the ammonia-ammonium sulfate method.
背景技术Background technique
氨-硫酸铵法烟气脱硫技术在化工行业作为一种主流的脱硫工艺,有效的解决了企业内部废氨水(浓度在5%左右)的处理问题,用以生产硫酸铵,实现“以废治废,综合利用”。Ammonia-ammonium sulfate method flue gas desulfurization technology is a mainstream desulfurization process in the chemical industry, which effectively solves the problem of waste ammonia water (with a concentration of about 5%) in the enterprise, and is used to produce ammonium sulfate, realizing "treatment with waste". Waste, comprehensive utilization".
现行的氨-硫酸铵法脱硫技术在工程化应用中存在着以下不足之处:The current ammonia-ammonium sulfate desulfurization technology has the following shortcomings in engineering application:
1)氨利用率不高,氨逃逸偏高。1) The utilization rate of ammonia is not high, and the escape of ammonia is high.
目前运行的氨-硫酸铵法脱硫装置氨耗量普遍是理论计算的1.05~1.15倍左右,以一台240t/h的锅炉燃用1%含硫量的煤(年运行时间8000小时)考虑,则每年脱硫装置中脱硫剂(氨水)投加量高于理论值所增加的运营成本就达70万元左右;同时脱硫剂(氨水)的过量投加增加了气溶胶的产生。The ammonia consumption of currently operating ammonia-ammonium sulfate desulfurization devices is generally about 1.05 to 1.15 times the theoretical calculation. Considering that a 240t/h boiler burns coal with 1% sulfur content (the annual operating time is 8000 hours), The annual desulfurization agent (ammonia water) dosing amount in the desulfurization device is higher than the theoretical value, and the increased operating cost is about 700,000 yuan; at the same time, the excessive dosing of desulfurization agent (ammonia water) increases the generation of aerosols.
2)烟气气溶胶含量高,烟羽拖尾严重。2) The aerosol content of the flue gas is high, and the smoke plume is seriously tailed.
氨-硫酸铵法脱硫工艺中脱硫塔出口烟气中水蒸气多为饱和状态,且同时携带有含脱硫吸收剂等气溶胶级粒径的雾滴。脱硫后净烟气由烟囱排放至大气过程中时,由于温度降低,烟气中过饱和水蒸气在气溶胶表面冷凝,由于重力作用,形成“硫铵雨”,且烟羽拖尾延绵几公里,形成严重的视觉污染。In the ammonia-ammonium sulfate desulfurization process, the water vapor in the flue gas at the outlet of the desulfurization tower is mostly in a saturated state, and at the same time it carries aerosol-grade droplets containing desulfurization absorbents. When the desulfurized clean flue gas is discharged from the chimney to the atmosphere, due to the temperature drop, the supersaturated water vapor in the flue gas condenses on the surface of the aerosol, and due to the action of gravity, "ammonium sulfate rain" is formed, and the smoke plume trails for several kilometers , forming serious visual pollution.
实用新型内容Utility model content
本实用新型的目的是为了解决上述问题,提供一种提高吸收剂利用效率,有效减少脱硫烟气中气溶胶排放的分级吸收脱硫装置。The purpose of this utility model is to solve the above problems and provide a hierarchical absorption desulfurization device which can improve the utilization efficiency of the absorbent and effectively reduce the emission of aerosols in the desulfurization flue gas.
本实用新型解决其技术问题所采用的方案是:The scheme that the utility model solves its technical problem adopts is:
一种氨-硫酸铵法的分级吸收脱硫装置,包括烟气脱硫吸收塔1、吸收液循环槽2、稀浆液循环槽3和湿式电除尘器20;所述烟气脱硫吸收塔1内包括自下而上的浓缩浆液循环槽4、浓缩预吸收段、吸收段、稀浆液水洗段和除雾段;所述浓缩浆液循环槽4设置在烟气脱硫吸收塔1下部,作为脱硫吸收塔的一部分,所述浓缩预吸收段包括至少一层浓缩浆液喷淋层12,所述吸收段包括自下而上的吸收液旋流除雾集液器13和至少一层吸收液喷淋层14,所述稀浆液水洗段包括自下而上的稀浆液旋流除雾集液器15和稀浆液喷淋层17,所述除雾段包括从下而上的除雾器18和除雾器冲洗喷淋层19;在烟气脱硫吸收塔1顶部设置湿式电除尘器20使烟气经烟气脱硫吸收塔1顶部烟气出口进入湿式电除尘器20;在所述浓缩浆液循环槽4的下部设置有吸收塔氧化空气分布管10和射流搅拌分布管9(氨水分布由射流搅拌分布管完成),浓缩浆液循环槽4出口经浓缩浆液循环泵5、浓缩浆液循环管24与浓缩预吸收段内的浓缩浆液喷淋层12相连通;所述浓缩预吸收段内设置有烟道入口11,预浓缩吸收段与进气烟道通过烟道入口11相连通,所述烟道入口11位于浓缩浆液喷淋层12下方;所述吸收液循环槽2经吸收液循环泵6、吸收液循环管27与所述吸收液喷淋层14相连通,所述吸收液旋流除雾集液器13经吸收液回流管26与吸收液循环槽2相连通,吸收液循环喷淋后落在吸收液旋流除雾集液器13上,自吸收液旋流除雾集液器13下部的集液器排液口重力自流回吸收液循环槽2;所述吸收液循环槽2下部设置有吸收液回流分布管21和吸收液循环槽氧化空气分布管22;所述稀浆液循环槽3经稀浆液循环泵7、稀浆液循环管29与所述稀浆液喷淋层17相连通,所述稀浆液旋流除雾集液器15经稀浆液回流管28与稀浆液循环槽3相连通,稀浆液循环喷淋后经水洗段填料层16落在稀浆液旋流除雾集液器15上,自稀浆液旋流除雾集液器15下部的集液器排液口重力自流回稀浆液循环槽3。A hierarchical absorption and desulfurization device of the ammonia-ammonium sulfate method, comprising a flue gas desulfurization absorption tower 1, an absorption liquid circulation tank 2, a thin slurry circulation tank 3 and a wet electrostatic precipitator 20; the flue gas desulfurization absorption tower 1 includes a self- Bottom-up concentrated slurry circulation tank 4, concentrated pre-absorption section, absorption section, dilute slurry washing section and demister section; the concentrated slurry circulation tank 4 is set at the lower part of the flue gas desulfurization absorption tower 1 as a part of the desulfurization absorption tower , the concentrated pre-absorption section includes at least one layer of concentrated slurry spray layer 12, and the absorption section includes a bottom-up absorption liquid cyclone demister liquid collector 13 and at least one layer of absorption liquid spray layer 14, the The thin slurry water washing section includes a bottom-up thin slurry cyclone defogging liquid collector 15 and a thin slurry spray layer 17, and the mist removal section includes a bottom-up mist eliminator 18 and a mist eliminator flushing spray A shower layer 19; a wet electrostatic precipitator 20 is installed on the top of the flue gas desulfurization absorption tower 1 so that the flue gas enters the wet electrostatic precipitator 20 through the flue gas outlet at the top of the flue gas desulfurization absorption tower 1; There are absorption tower oxidation air distribution pipe 10 and jet agitation distribution pipe 9 (the distribution of ammonia water is completed by jet agitation distribution pipe), the outlet of concentrated slurry circulation tank 4 passes through the concentrated slurry circulation pump 5, the concentrated slurry circulation pipe 24 and the concentrated pre-absorption section The concentrated slurry spray layer 12 is connected; the concentrated pre-absorption section is provided with a flue inlet 11, and the pre-concentrated absorption section communicates with the intake flue through the flue inlet 11, and the flue inlet 11 is located at the concentrated slurry spray Below the shower layer 12; the absorption liquid circulation tank 2 communicates with the absorption liquid spray layer 14 through the absorption liquid circulation pump 6 and the absorption liquid circulation pipe 27, and the absorption liquid swirl defogging liquid collector 13 absorbs The liquid return pipe 26 is connected with the absorption liquid circulation tank 2, and the absorption liquid falls on the absorption liquid swirl defogging liquid collector 13 after being circulated and sprayed, and is discharged from the liquid collector at the bottom of the absorption liquid swirling flow demist liquid collector The liquid port gravity flows back to the absorption liquid circulation tank 2; the lower part of the absorption liquid circulation tank 2 is provided with an absorption liquid return distribution pipe 21 and an absorption liquid circulation tank oxidation air distribution pipe 22; the thin slurry circulation tank 3 passes through the thin slurry circulation pump 7. The thin slurry circulation pipe 29 communicates with the thin slurry spray layer 17, the thin slurry swirl defogging liquid collector 15 communicates with the thin slurry circulation tank 3 through the thin slurry return pipe 28, and the thin slurry circulation spray After showering, the packing layer 16 in the water washing section falls on the dilute slurry swirl defogging liquid collector 15, and flows back to the dilute slurry circulation tank 3 by gravity from the liquid collector outlet at the lower part of the dilute slurry swirl defogging liquid collector 15.
优选的,所述浓缩预吸收段设置1~2层浓缩浆液喷淋层12,所述吸收段设置3~4层吸收液喷淋层14,所述稀浆液水洗段设置1层稀浆液喷淋层17。Preferably, the concentrated pre-absorption section is provided with 1-2 layers of concentrated slurry spray layers 12, the absorption section is provided with 3-4 layers of absorption liquid spray layers 14, and the dilute slurry washing section is provided with 1 layer of dilute slurry spray layers. Layer 17.
优选的,所述吸收塔氧化空气分布管10设置在射流搅拌分布管9上方,以减少氨的气相携带;所述浓缩浆液循环槽4上部经外部的浓缩浆液射流循环管30与射流搅拌分布管9相连通;在所述浓缩浆液射流循环管30上设置有射流循环泵8;所述浓缩浆液射流循环管30在射流循环泵8的入口处与稀氨水供给管相连通,稀氨水通过射流循环泵8的作用,在浓缩浆液射流循环管30中混合均匀后通过射流搅拌分布管9进入浓缩浆液循环槽4内。Preferably, the oxidation air distribution pipe 10 of the absorption tower is arranged above the jet agitation distribution pipe 9 to reduce the gas-phase entrainment of ammonia; 9 are connected; the jet circulation pump 8 is arranged on the concentrated slurry jet circulation pipe 30; the concentrated slurry jet circulation pipe 30 is connected with the dilute ammonia water supply pipe at the entrance of the jet fluid circulation pump 8, and the dilute ammonia water passes through the jet circulation The role of the pump 8 is to mix the concentrated slurry uniformly in the jet circulation pipe 30 and enter the concentrated slurry circulation tank 4 through the jet stirring distribution pipe 9 .
作为进一步优选,在所述浓缩浆液循环泵5、吸收液循环泵6、稀浆液循环泵7、射流循环泵8的入口处管道均安装有过滤器。As a further preference, filters are installed in the pipelines at the inlets of the concentrated slurry circulation pump 5 , the absorption liquid circulation pump 6 , the thin slurry circulation pump 7 and the jet circulation pump 8 .
优选的,所述吸收液循环槽氧化空气分布管22设置在吸收液回流分布管21上方,以减少氨的气相携带;所述吸收液回流分布管21与吸收液回流管26相连通。所述吸收液回流管26与稀氨水供给管相连通。Preferably, the oxidation air distribution pipe 22 of the absorption liquid circulation tank is arranged above the absorption liquid return distribution pipe 21 to reduce ammonia gas-phase entrainment; the absorption liquid return distribution pipe 21 communicates with the absorption liquid return pipe 26 . The absorption liquid return pipe 26 communicates with the dilute ammonia water supply pipe.
优选的,所述浓缩浆液循环管24在浓缩浆液循环泵5出口设置有去硫酸铵后处理装置支管25,当浓缩浆液循环槽4内的浓缩浆液达到设定的密度和浓度时,打入硫酸铵后处理装置离心干燥。Preferably, the concentrated slurry circulation pipe 24 is provided with an ammonium sulfate removal post-treatment device branch pipe 25 at the outlet of the concentrated slurry circulation pump 5, and when the concentrated slurry in the concentrated slurry circulation tank 4 reaches a set density and concentration, sulfuric acid is injected The ammonium reprocessing unit is centrifugally dried.
优选的,所述浓缩预吸收段设置有浓缩预吸收段补液管33,所述浓缩预吸收段补液管33连通吸收液循环管27和设置在浓缩预吸收段内的浓缩预吸收段反冲洗层,定期冲洗吸收液旋流除雾集液器13;所述吸收段设置有吸收段补液管32,所述吸收段补液管32连通稀浆液循环管29和设置在吸收段内的吸收段反冲洗层,定期冲洗稀浆液旋流除雾集液器15。Preferably, the concentrated pre-absorption section is provided with a concentrated pre-absorption section replenishment pipe 33, and the concentrated pre-absorption section liquid replenishment pipe 33 communicates with the absorption liquid circulation pipe 27 and the concentrated pre-absorption section backwash layer arranged in the concentrated pre-absorption section , regularly flush the absorbing liquid swirl defogging liquid collector 13; the absorbing section is provided with an absorbing section replenishing pipe 32, and the absorbing section replenishing pipe 32 communicates with the dilute slurry circulation pipe 29 and the absorbing section backwashing arranged in the absorbing section layer, regularly flush the dilute slurry cyclone defogging liquid collector 15.
优选的,所述吸收液旋流除雾集液器13和稀浆液旋流除雾集液器15均为旋流除雾集液器,所述旋流除雾集液器包括旋流除雾集液器底板41、多个升气筒37、旋流子34、筛板35、除雾挡板36、降液支撑管40、集液盘39、漏液孔38和集液器排液口42;所述旋流除雾集液器底板41设置有集液器排液口42用于和吸收液回流管26或稀浆液回流管28连接;所述升气筒37底部固定在旋流除雾集液器底板41上,相邻两列升气筒37呈对应空位的交错排列;在所述升气筒37内部设置有旋流子34,所述旋流子34经所述筛板35固定在升气筒37内壁上,所述升气筒37顶部设置有环形的除雾挡板36,在升气筒37上部均匀分布有降液支撑管40用于支撑集液盘39,在所述集液盘39中心设置有漏液孔38。所述筛板35包括环形底板和圆筒状竖板,圆筒状竖板的下端和环形底板的一端固定连接使筛板35纵切面呈“L”型,底板的另一端固定于升气筒37内壁上,竖板的上端用于固定旋流子34,所述底板上均匀设置有小孔。Preferably, the absorption liquid cyclone demister liquid collector 13 and the thin slurry cyclone demist liquid collector 15 are all cyclone demist liquid collectors, and the cyclone demist liquid collector includes a cyclone demister Liquid collector bottom plate 41, multiple lifters 37, swirl 34, sieve plate 35, defogging baffle 36, downcomer support pipe 40, liquid collecting pan 39, liquid leakage hole 38 and liquid collector outlet 42 The bottom plate 41 of the swirl defogger liquid collector is provided with a liquid collector drain port 42 for connecting with the absorption liquid return pipe 26 or the thin slurry return pipe 28; On the bottom plate 41 of the liquid container, two adjacent rows of lifters 37 are arranged in a staggered manner corresponding to the vacancies; a swirl 34 is arranged inside the lifter 37, and the swirl 34 is fixed on the lifter through the sieve plate 35. On the inner wall of 37, an annular defogging baffle 36 is arranged on the top of the air lifter 37, and downcomer support pipes 40 are evenly distributed on the upper part of the air lifter 37 to support the liquid collection pan 39, and the center of the liquid collection pan 39 is set Leak hole 38 is arranged. The sieve plate 35 includes an annular bottom plate and a cylindrical vertical plate, the lower end of the cylindrical vertical plate is fixedly connected to one end of the annular bottom plate so that the longitudinal section of the sieve plate 35 is in an “L” shape, and the other end of the bottom plate is fixed to the lifter 37 On the inner wall, the upper end of the vertical plate is used to fix the swirler 34, and small holes are uniformly arranged on the bottom plate.
作为进一步优选,所述旋流子的仰角为20~30度。根据烟气脱硫吸收实际操作,可以调整吸收液旋流除雾集液器13和稀浆液旋流除雾集液器15中旋流子仰角的角度。As a further preference, the elevation angle of the swirlers is 20-30 degrees. According to the actual operation of the flue gas desulfurization absorption, the angle of elevation angle of the swirls in the absorption liquid cyclone demist collector 13 and the dilute slurry cyclone demist collector 15 can be adjusted.
优选的,本实用新型氨-硫酸铵法的分级吸收脱硫装置设置1-2层除雾器18;所述除雾器18可采用折流板除雾器也可选用屋脊式除雾器。所述除雾器冲洗喷淋层18与工艺水管31相连通,由工艺水管31提供工艺水对除雾器18定期冲洗,保证除雾器18通道不堵塞,冲洗喷淋液落入稀浆液旋流除雾集液器15上,再自流回稀浆液循环槽3作为稀浆液喷淋补水。Preferably, the hierarchical absorption desulfurization device of the ammonia-ammonium sulfate method of the present invention is equipped with 1-2 layers of demisters 18; the demisters 18 can be baffle plate demisters or roof-type demisters. The flushing spray layer 18 of the demister is connected with the process water pipe 31, and the process water provided by the process water pipe 31 regularly flushes the demister 18 to ensure that the channel of the demister 18 is not blocked, and the flushing spray liquid falls into the slurry cyclone. Flow on the demister liquid collector 15, and then flow back to the thin slurry circulation tank 3 as the thin slurry to spray and replenish water.
优选的,所述烟气脱硫吸收塔1内设置有水洗段填料层16,所述水洗段填料层16设置在稀浆液旋流除雾集液器15和稀浆液喷淋层17之间。Preferably, the flue gas desulfurization absorption tower 1 is provided with a water washing section packing layer 16 , and the water washing section packing layer 16 is arranged between the dilute slurry cyclone demister liquid collector 15 and the dilute slurry spray layer 17 .
优选的,在所述入口烟道11设置超温喷淋层。Preferably, a super-temperature spray layer is set in the inlet flue 11 .
作为本实用新型的另一优选方案,所述湿式电除尘器20可以设置在烟气脱硫吸收塔1一侧,烟气脱硫吸收塔1顶部烟气出口经烟道与湿式电除尘器20相连通。As another preferred solution of the present utility model, the wet electrostatic precipitator 20 can be arranged on one side of the flue gas desulfurization absorption tower 1, and the flue gas outlet at the top of the flue gas desulfurization absorption tower 1 communicates with the wet electrostatic precipitator 20 through the flue. .
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型氨-硫酸铵法的分级吸收脱硫装置多个功能段,包括浓缩预吸收段、吸收段、稀浆液水洗段和除雾段,浓缩浆液循环槽顶部与吸收液旋流除雾集液器之间为浓缩预吸收段;吸收液旋流除雾集液器与稀浆液旋流除雾集液器之间为吸收段;稀浆液旋流除雾集液器与除雾器之间为稀浆液水洗段;除雾器与湿式电除尘器之间为除雾段。本实用新型在一个吸收塔完成烟气冷却、分级除雾吸收、分段氧化等过程,解决了传统脱硫吸收塔虽然分段但各段浆液携带严重,导致各段浆液浓度控制不理想,净烟气气溶胶的气溶胶含量过高的问题,同时通过调整加氨点位置更好的提高了氨利用率。氨利用率可达99%以上。Multiple functional sections of the hierarchical absorption desulfurization device of the ammonia-ammonium sulfate method of the utility model include a concentrated pre-absorption section, an absorption section, a dilute slurry washing section and a defogging section, and the top of the concentrated slurry circulation tank is swirled with the absorption liquid to defog and collect the liquid Between the concentrated pre-absorption section; between the absorption liquid cyclone demister liquid collector and the thin slurry cyclone demist liquid collector is the absorption section; between the dilute slurry cyclone demist liquid collector and the mist eliminator is Thin slurry water washing section; between the mist eliminator and the wet electrostatic precipitator is the mist removal section. The utility model completes the processes of flue gas cooling, grading demisting and absorption, and segmental oxidation in one absorption tower, which solves the problem that although the traditional desulfurization absorption tower is segmented, the slurry in each segment is seriously carried, which leads to unsatisfactory control of the slurry concentration in each segment and clean smoke. The aerosol content of the aerosol is too high, and the ammonia utilization rate is better improved by adjusting the position of the ammonia addition point. Ammonia utilization can reach more than 99%.
主要具有以下有益效果:It mainly has the following beneficial effects:
1)浓缩浆液循环槽设置氧化空气分布管,有效提高了去硫酸铵后处理装置的过饱和硫酸铵浆液的氧化效率;浓缩浆液循环槽氨水分布通过射流搅拌分布管实现,氨水经射流循环泵加压自射流搅拌分布管上的喷嘴射出并同浓缩浆液循环槽内流体掺混,相较于单独设置氨水分布管(氨水分布管一般只设置分布孔),有效提高了氨水的分布均匀度及混合效果。1) The concentrated slurry circulation tank is equipped with an oxidation air distribution pipe, which effectively improves the oxidation efficiency of the supersaturated ammonium sulfate slurry in the ammonium sulfate removal post-treatment device; the ammonia water distribution in the concentrated slurry circulation tank is realized through the jet agitation distribution pipe, and the ammonia water is added by the jet circulation pump The pressure is injected from the nozzle on the jet stirring distribution pipe and mixed with the fluid in the concentrated slurry circulation tank. Compared with the separate ammonia water distribution pipe (the ammonia water distribution pipe is generally only equipped with distribution holes), the distribution uniformity and mixing of ammonia water are effectively improved. Effect.
2)氨法脱硫普遍将吸收液循环槽设置在塔内,通过上部斜板与浓缩预吸收段循环浆液隔开,本实用新型将浓缩循环槽设置在塔内,彻底解决了当浓缩浆液浓度过高时在斜板处积料堵塞的问题,同时斜板的取消及吸收塔塔底液位的下降有效降低了脱硫塔的高度,降低投资成本和能耗。2) Ammonia desulfurization generally sets the absorption liquid circulation tank in the tower, and separates it from the concentrated pre-absorption section circulating slurry by the upper inclined plate. At the same time, the cancellation of the inclined plate and the drop of the liquid level at the bottom of the absorption tower effectively reduce the height of the desulfurization tower, reducing investment costs and energy consumption.
3)实践证明脱硫后净烟气中所含颗粒物的浓度在其他条件一致的情况下,与其接触的最后一层喷淋浆液的浓度成正相关关系,在吸收段和稀浆液水洗段底部设置旋流除雾集液器,实现了浓缩浆液循环槽、吸收液循环槽及稀浆液循环槽内浆液的组成、浓度、酸碱度及氧化度的区分控制,从而将稀浆液循环槽内浆液浓度控制在1%~3%以内,以减少脱硫后净烟气中所含颗粒物的浓度;同时上层漏液在旋流子上形成吸收液膜,对烟气中SO2有一定的补充吸收作用。3) Practice has proved that the concentration of particulate matter contained in the net flue gas after desulfurization is positively correlated with the concentration of the last layer of spray slurry in contact with other conditions, and a swirl is set at the bottom of the absorption section and the thin slurry washing section The demister liquid collector realizes the differentiated control of the composition, concentration, pH and oxidation degree of the slurry in the concentrated slurry circulation tank, the absorption liquid circulation tank and the thin slurry circulation tank, so that the concentration of the slurry in the thin slurry circulation tank is controlled at 1%. ~3% to reduce the concentration of particulate matter in the net flue gas after desulfurization; at the same time, the upper leakage liquid forms an absorption liquid film on the swirl, which has a certain supplementary absorption effect on SO 2 in the flue gas.
附图说明Description of drawings
图1是本实用新型氨-硫酸铵法的分级吸收脱硫装置的结构示意图;Fig. 1 is the structural representation of the hierarchical absorption desulfurization device of the utility model ammonia-ammonium sulfate method;
图2是本实用新型氨-硫酸铵法的分级吸收脱硫装置中旋流除雾集液器的结构示意图;Fig. 2 is the structural representation of the swirl demister liquid collector in the hierarchical absorption desulfurization device of the ammonia-ammonium sulfate method of the present invention;
图3是图2旋流除雾集液器的A-A向截面图;Fig. 3 is an A-A cross-sectional view of the cyclone demister liquid collector in Fig. 2;
图4是图3的B向图;Fig. 4 is the B direction diagram of Fig. 3;
图中,1—烟气脱硫吸收塔,2—吸收液循环槽,3—稀浆液循环槽,4—浓缩浆液循环槽,5—浓缩浆液循环泵,6—吸收液循环泵,7—稀浆液循环泵,8—射流循环泵,9—射流搅拌分布管,10—吸收塔氧化空气分布管,11—烟道入口,12—浓缩浆液喷淋层,13—吸收液旋流除雾集液器,14—吸收液喷淋层,15—稀浆液旋流除雾集液器,16—水洗段填料,17—稀浆液喷淋层,18—除雾器,19—除雾器冲洗喷淋层,20—湿式电除尘器,21—吸收液回流分布管,22—吸收液循环槽氧化空气分布管,23—稀氨水供给管,24—浓缩浆液循环管,25—去硫酸铵后处理装置支管,26—吸收液回流管,27—吸收液循环管,28—稀浆液回流管,29—稀浆液循环管,30—浓缩浆液射流循环管,31—工艺水管,32—吸收段补液管,33—浓缩预吸收段补液管;34—旋流子,35—筛板,36—除雾挡板,37—升气筒,38—漏液孔,39—集液盘,40—降液支撑管,41—旋流除雾集液器底板,42—集液器排液口。In the figure, 1—flue gas desulfurization absorption tower, 2—absorption liquid circulation tank, 3—dilute slurry circulation tank, 4—concentrated slurry circulation tank, 5—concentrated slurry circulation pump, 6—absorption liquid circulation pump, 7—dilute slurry Circulation pump, 8—jet circulation pump, 9—jet stirring distribution pipe, 10—oxidation air distribution pipe of absorption tower, 11—flue inlet, 12—spray layer of concentrated slurry, 13—absorption liquid cyclone demist liquid collector , 14—absorption liquid spray layer, 15—dilute slurry cyclone defogging liquid collector, 16—water washing section filler, 17—dilute slurry spray layer, 18—demister, 19—washing spray layer of demister , 20—wet electrostatic precipitator, 21—absorption liquid return distribution pipe, 22—absorption liquid circulation tank oxidation air distribution pipe, 23—dilute ammonia water supply pipe, 24—concentrated slurry circulation pipe, 25—ammonium sulfate removal post-treatment device branch pipe , 26—absorption liquid return pipe, 27—absorption liquid circulation pipe, 28—dilute slurry return pipe, 29—dilute slurry circulation pipe, 30—concentrated slurry jet circulation pipe, 31—process water pipe, 32—absorption section rehydration pipe, 33 —Concentrated pre-absorption section liquid replenishment pipe; 34—Swirler, 35—Sieve plate, 36—Defogging baffle, 37—Lift cylinder, 38—Leakage hole, 39—Liquid collection tray, 40—Down liquid support pipe, 41—the bottom plate of the liquid collector for swirl defogging, and 42—the liquid outlet of the liquid collector.
具体实施方式detailed description
以下结合附图和实施例对本实用新型做进一步描述,但下述内容并不构成对本实用新型保护范围的限制。The utility model will be further described below in conjunction with the accompanying drawings and embodiments, but the following content does not constitute a limitation to the protection scope of the utility model.
如图1-图4所示,一种氨-硫酸铵法的分级吸收脱硫装置,包括烟气脱硫吸收塔1、吸收液循环槽2、稀浆液循环槽3和湿式电除尘器20;所述烟气脱硫吸收塔1内包括自下而上的浓缩浆液循环槽4、浓缩预吸收段、吸收段、稀浆液水洗段和除雾段。所述浓缩预吸收段包括1~2层浓缩浆液喷淋层12,所述吸收段包括自下而上的吸收液旋流除雾集液器13和3~4层吸收液喷淋层14,所述稀浆液水洗段包括自下而上的稀浆液旋流除雾集液器15、水洗段填料层16和1层稀浆液喷淋层17,所述除雾段包括从下而上的除雾器18和除雾器冲洗喷淋层19;在烟气脱硫吸收塔1顶部设置湿式电除尘器20。As shown in Figures 1-4, a hierarchical absorption desulfurization device of ammonia-ammonium sulfate method includes a flue gas desulfurization absorption tower 1, an absorption liquid circulation tank 2, a dilute slurry circulation tank 3 and a wet electrostatic precipitator 20; The flue gas desulfurization absorption tower 1 includes a bottom-up concentrated slurry circulation tank 4, a concentrated pre-absorption section, an absorption section, a thin slurry washing section and a demister section. The concentrated pre-absorption section includes 1 to 2 layers of concentrated slurry spray layers 12, and the absorption section includes a bottom-up absorption liquid cyclone demister liquid collector 13 and 3 to 4 layers of absorption liquid spray layers 14, The thin slurry water washing section includes a bottom-up thin slurry cyclone defogging liquid collector 15, a water washing section packing layer 16 and a thin slurry spray layer 17, and the demister section includes a bottom-up demister The spray layer 19 is flushed by the mist device 18 and the mist eliminator; a wet electrostatic precipitator 20 is installed on the top of the flue gas desulfurization absorption tower 1 .
浓缩浆液循环槽4设置在烟气脱硫吸收塔1内部,作为烟气脱硫吸收塔1的一部分,在所述浓缩浆液循环槽4的下部设置有吸收塔氧化空气分布管10和射流搅拌分布管9(氨水分布由射流搅拌分布管9完成),吸收塔氧化空气分布管10设置在射流搅拌分布管9上方,以减少氨的气相携带;所述浓缩浆液循环槽4上部经设置在烟气脱硫吸收塔1外部的浓缩浆液射流循环管30与射流搅拌分布管9相连通;在所述浓缩浆液射流循环管30上设置有射流循环泵8;所述浓缩浆液射流循环管30在射流循环泵8的入口处与稀氨水供给管相连通,稀氨水通过射流循环泵8的作用,在浓缩浆液射流循环管30中混合均匀后通过射流搅拌分布管9进入浓缩浆液循环槽4内,由浓缩浆液的pH确定稀氨水的加入量,浓缩浆液循环槽4内浓缩浆液的pH值控制在5.0~5.5之间。所述浓缩浆液循环槽4出口经浓缩浆液循环泵5、浓缩浆液循环管24与浓缩预吸收段内的浓缩浆液喷淋层12相连通;所述浓缩预吸收段内设置有烟道入口11,预浓缩吸收段与进气烟道通过烟道入口11相连通,所述烟道入口11位于浓缩浆液喷淋层12下方,原烟气通过入口烟道11进入浓缩预吸收段;每层浓缩浆液喷淋层12喷淋的覆盖率在150%~200%,浓缩浆液喷淋层12由浓缩浆液分布管、喷嘴及支撑梁等组成,通过喷淋浓缩浆液对烟气进行浓缩预吸收,吸收部分SO2,经浓缩预吸收后的烟气降温,并通过吸收液旋流除雾集液器13进入到吸收段,烟气携带的含硫酸铵液滴大部分被旋流子34拦截下来,沿升气筒37内壁落入筛板35,返回至浓缩浆液循环槽4,从而减少浓缩预吸收段携带到吸收段的硫酸铵量,实现吸收段的浓度、pH值及氧化度的控制。The concentrated slurry circulation tank 4 is arranged inside the flue gas desulfurization absorption tower 1, and as a part of the flue gas desulfurization absorption tower 1, an absorption tower oxidation air distribution pipe 10 and a jet stirring distribution pipe 9 are arranged at the lower part of the concentrated slurry circulation tank 4 (Ammonia water distribution is completed by the jet agitation distribution pipe 9), the absorption tower oxidation air distribution pipe 10 is arranged above the jet agitation distribution pipe 9, to reduce the gas phase carrying of ammonia; the upper part of the concentrated slurry circulation tank 4 is arranged on the flue gas desulfurization absorption The concentrated slurry jet circulation pipe 30 outside the tower 1 is connected with the jet stirring distribution pipe 9; the jet circulation pump 8 is arranged on the concentrated slurry jet circulation pipe 30; The entrance is connected with the dilute ammonia water supply pipe, and the dilute ammonia water passes through the action of the jet circulation pump 8, mixes evenly in the concentrated slurry jet circulation pipe 30, and then enters the concentrated slurry circulation tank 4 through the jet agitation distribution pipe 9, and the pH value of the concentrated slurry The amount of dilute ammonia water added is determined, and the pH value of the concentrated slurry in the concentrated slurry circulation tank 4 is controlled between 5.0 and 5.5. The outlet of the concentrated slurry circulation tank 4 communicates with the concentrated slurry spray layer 12 in the concentrated preabsorption section through the concentrated slurry circulation pump 5 and the concentrated slurry circulation pipe 24; a flue inlet 11 is arranged in the concentrated preabsorption section, The pre-concentration absorption section communicates with the intake flue through the flue inlet 11, the flue inlet 11 is located below the concentrated slurry spray layer 12, and the original flue gas enters the concentrated pre-absorption section through the inlet flue 11; each layer of concentrated slurry The coverage rate of the spraying layer 12 is 150% to 200%. The concentrated slurry spraying layer 12 is composed of concentrated slurry distribution pipes, nozzles and support beams. The flue gas is concentrated and pre-absorbed by spraying the concentrated slurry, and the absorption part SO 2 , the flue gas after concentration and pre-absorption is cooled down, and enters the absorption section through the absorption liquid cyclone demisting liquid collector 13, most of the ammonium sulfate-containing droplets carried by the flue gas are intercepted by the swirl 34, along the The inner wall of the lift cylinder 37 falls into the sieve plate 35 and returns to the concentrated slurry circulation tank 4, thereby reducing the amount of ammonium sulfate carried from the concentrated pre-absorption section to the absorption section, and realizing the control of the concentration, pH value and oxidation degree of the absorption section.
所述吸收液循环槽2经吸收液循环泵6、吸收液循环管27与所述吸收液喷淋层14相连通,每层吸收液喷淋层14喷淋的覆盖率在150%~200%,吸收液喷淋层14由吸收液分布管、喷嘴及支撑梁等组成,其中一层为备用,以防止由于煤质的变化而导致烟气中SO2异常增加,所述吸收液旋流除雾集液器13经吸收液回流管26与吸收液循环槽2相连通。经吸收段处理的烟气继续上升,通过稀浆液旋流除雾集液器15进入到稀浆液水洗段,烟气携带的含硫酸铵液滴大部分被旋流子34拦截下来,沿升气筒37内壁落入筛板35,返回至吸收段,从而减少从吸收段携带到稀浆液水洗段的硫酸铵量,实现稀浆液水洗段的浓度控制;吸收液循环喷淋后部分直接落在旋流除雾集液器底板41上,部分落在吸收液旋流除雾集液器13的集液盘39上后通过降液支撑管40至旋流除雾集液器底板41上,最终通过集液器排液口42重力自流至吸收液循环槽2。所述吸收液回流管26与稀氨水供给管相连通,通过加入的稀氨水量来控制吸收液的pH值,稀氨水在吸收液回流管26内和吸收液混合后,进入吸收液循环槽2内的吸收液回流分布管21;氧化空气通过吸收液循环槽氧化空气分布管22加入吸收液循环槽2内。The absorption liquid circulation tank 2 communicates with the absorption liquid spray layer 14 through the absorption liquid circulation pump 6 and the absorption liquid circulation pipe 27, and the spray coverage of each absorption liquid spray layer 14 is between 150% and 200%. The absorption liquid spray layer 14 is composed of absorption liquid distribution pipes, nozzles and support beams, etc., one of which is a spare layer to prevent the abnormal increase of SO in the flue gas due to changes in coal quality, and the absorption liquid is swirled to remove The mist collector 13 communicates with the absorption liquid circulation tank 2 through the absorption liquid return pipe 26 . The flue gas treated in the absorption section continues to rise, and enters the thin slurry water washing section through the dilute slurry cyclone defogging liquid collector 15. Most of the ammonium sulfate-containing droplets carried by the flue gas are intercepted by the swirl 34 and flow along the riser. The inner wall of 37 falls into the sieve plate 35 and returns to the absorption section, thereby reducing the amount of ammonium sulfate carried from the absorption section to the washing section of the thin slurry, and realizing the concentration control of the washing section of the thin slurry; On the bottom plate 41 of the demister liquid collector, part of the absorbing liquid falls on the liquid collecting pan 39 of the swirling flow demist liquid collector 13, and then passes through the downcomer support tube 40 to the bottom plate 41 of the swirling flow demist liquid collector, and finally passes through the collecting liquid. The liquid outlet 42 of the liquid device flows to the absorption liquid circulation tank 2 by gravity. The absorption liquid return pipe 26 is connected with the dilute ammonia water supply pipe, and the pH value of the absorption liquid is controlled by the amount of dilute ammonia water added. After the dilute ammonia water is mixed with the absorption liquid in the absorption liquid return pipe 26, it enters the absorption liquid circulation tank 2 The absorption liquid in the backflow distribution pipe 21; the oxidation air is added into the absorption liquid circulation tank 2 through the oxidation air distribution pipe 22 of the absorption liquid circulation tank.
所述稀浆液循环槽3经稀浆液循环泵7、稀浆液循环管29与所述稀浆液喷淋层17相连通,所述稀浆液旋流除雾集液器15经稀浆液回流管28与稀浆液循环槽3相连通;水洗段填料层16有效的实现了烟气的均布,同时将烟气中携带的部分含硫酸铵雾滴颗粒拦截;稀浆液喷淋层17循环喷淋进一步降低烟气中携带的含硫酸铵雾滴颗粒中硫酸铵的含量,同时进一步吸收残余的SO2,循环喷淋后部分稀浆液经水洗段填料层16落在旋流除雾集液器底板41上,部分落在稀浆液旋流除雾集液器15的集液盘39上后通过降液支撑管40至旋流除雾集液器底板41上,最终都通过集液器排液口返回至稀浆液循环槽3。The thin slurry circulation tank 3 communicates with the thin slurry spray layer 17 through the thin slurry circulation pump 7 and the thin slurry circulation pipe 29, and the thin slurry swirl defogging liquid collector 15 communicates with the thin slurry return pipe 28. The thin slurry circulation tank 3 is connected; the packing layer 16 in the water washing section effectively realizes the uniform distribution of the flue gas, and at the same time intercepts part of the ammonium sulfate-containing mist particles carried in the flue gas; the thin slurry spray layer 17 is further reduced. The content of ammonium sulfate in the ammonium sulfate-containing droplet particles carried in the flue gas, while further absorbing residual SO 2 , part of the dilute slurry falls on the bottom plate 41 of the cyclone demister liquid collector through the packing layer 16 of the water washing section after circulating spraying Part of it falls on the liquid collecting pan 39 of the thin slurry cyclone demister liquid collector 15, and then passes through the downcomer support pipe 40 to the bottom plate 41 of the cyclone demist liquid collector, and finally returns to the liquid collector through the liquid collector outlet. Thin slurry circulation tank 3.
在所述除雾段设置除雾器18及除雾器冲洗喷淋层19,除雾器冲洗喷淋层19与工艺水管31相连通,采用工艺水定期冲洗喷淋除雾器18,保证除雾器18通道不堵塞,冲洗喷淋液落入稀浆液旋流除雾集液器15上,再自流回稀浆液循环槽3作为稀浆液喷淋补水。所述除雾器18可采用折流板除雾器也可选用屋脊式除雾器,设置1-2层。The demister 18 and the demister flushing spray layer 19 are arranged in the demister section, the demister flushing spray layer 19 is connected with the process water pipe 31, and the process water is used to regularly flush the spray demister 18 to ensure demister The channel of the mist device 18 is not blocked, and the flushing spray liquid falls on the dilute slurry cyclone defogging liquid collector 15, and then flows back to the dilute slurry circulation tank 3 as dilute slurry spray water replenishment. The mist eliminator 18 can be a baffle plate mist eliminator or a roof type mist eliminator, with 1-2 layers.
所述吸收液旋流除雾集液器13和稀浆液旋流除雾集液器15均为旋流除雾集液器,所述旋流除雾集液器包括旋流除雾集液器底板41、多个升气筒37、旋流子34、筛板35、除雾挡板36、降液支撑管40、集液盘39、漏液孔38和集液器排液口42;所述旋流除雾集液器底板41设置有集液器排液口42用于和吸收液回流管26或稀浆液回流管28连接;所述升气筒37底部固定在旋流除雾集液器底板41上,相邻两列升气筒37呈对应空位的交错排列;在所述升气筒37内部设置有旋流子34,所述旋流子34经所述筛板35固定在升气筒37内壁上,所述升气筒37顶部设置有环形的除雾挡板36,在升气筒37上部均匀分布有降液支撑管40用于支撑集液盘39,在所述集液盘39中心设置有漏液孔38。所述筛板35包括环形底板和圆筒状竖板,圆筒状竖板的下端和环形底板的一端固定连接使筛板35纵切面呈“L”型,底板的另一端固定于升气筒37内壁上,竖板的上端用于固定旋流子34,所述底板上均匀设置有小孔。所述吸收液旋流除雾集液器13和稀浆液旋流除雾集液器15材质选用双相不锈钢,旋流子34选用外向板。部分浆液通过漏液孔38落在旋流子34上,在旋流子表面形成一层液膜,可起吸收SO2的作用,同时对除下的硫酸铵雾滴起到溶解作用,防止在旋流子34及筛板35结晶堵塞。The absorption liquid swirl defogging liquid collector 13 and the dilute slurry swirling flow defogging liquid collector 15 are all swirl flow defogging liquid collectors, and the swirling flow defogging liquid collector includes a swirling flow defogging liquid collector Bottom plate 41, a plurality of lifting cylinders 37, swirls 34, sieve plates 35, defogging baffles 36, downcomer support pipes 40, liquid collection trays 39, liquid leakage holes 38 and liquid collector discharge ports 42; The bottom plate 41 of the swirl defogger liquid collector is provided with a liquid collector drain port 42 for connecting with the absorption liquid return pipe 26 or the thin slurry return pipe 28; the bottom of the air lifter 37 is fixed on the bottom plate of the swirl flow defogger liquid collector 41, two adjacent columns of lifters 37 are in a staggered arrangement corresponding to the vacancies; a swirl 34 is arranged inside the lifter 37, and the swirl 34 is fixed on the inner wall of the lifter 37 through the sieve plate 35 , the top of the lift cylinder 37 is provided with an annular defogging baffle 36, and a downcomer support pipe 40 is evenly distributed on the top of the lift cylinder 37 for supporting the liquid collection pan 39, and a leaking liquid is arranged at the center of the liquid collection pan 39. Hole 38. The sieve plate 35 includes an annular bottom plate and a cylindrical vertical plate, the lower end of the cylindrical vertical plate is fixedly connected to one end of the annular bottom plate so that the longitudinal section of the sieve plate 35 is in an “L” shape, and the other end of the bottom plate is fixed to the lifter 37 On the inner wall, the upper end of the vertical plate is used to fix the swirler 34, and small holes are uniformly arranged on the bottom plate. The absorbing liquid swirl demist collector 13 and thin slurry swirl demist collector 15 are made of duplex stainless steel, and the swirl 34 is made of outward-facing plates. Part of the slurry falls on the swirl 34 through the leakage hole 38, forming a layer of liquid film on the surface of the swirl, which can absorb SO 2 and dissolve the removed ammonium sulfate droplets to prevent The swirl 34 and the sieve plate 35 are crystallized and blocked.
所述浓缩浆液循环管24在浓缩浆液循环泵5出口设置有去硫酸铵后处理装置支管25,当浓缩浆液循环槽4内的浓缩浆液达到设定的密度和浓度时,由去硫酸铵后处理装置支管25输送至硫酸铵后处理装置离心干燥。The concentrated slurry circulation pipe 24 is provided with an ammonium sulfate-removing aftertreatment device branch pipe 25 at the concentrated slurry circulation pump 5 outlet. The device branch pipe 25 is sent to the ammonium sulfate post-treatment device for centrifugal drying.
所述浓缩预吸收段设置有浓缩预吸收段补液管33,所述浓缩预吸收段补液管33与吸收液循环管27连接,由吸收液循环槽2提供浓缩预吸收段补液作为冲洗液,经与浓缩预吸收段补液管33相连通的浓缩预吸收段反冲洗层定期冲洗吸收液旋流除雾集液器13的集液盘39、旋流子34及筛板35等构件,防止在构件表面结垢堵塞通道。The concentrated pre-absorption section is provided with a concentrated pre-absorption section replenishment pipe 33, and the concentrated pre-absorption section liquid replenishment pipe 33 is connected to the absorption liquid circulation pipe 27, and the concentrated pre-absorption section replenishment liquid is provided by the absorption liquid circulation tank 2 as a flushing liquid. The backwashing layer of the concentrated pre-absorption section connected with the liquid replenishment pipe 33 of the concentrated pre-absorption section regularly flushes the components such as the liquid collection plate 39, the swirl 34 and the sieve plate 35 of the absorption liquid cyclone demister liquid collector 13 to prevent Surface scaling clogs channels.
所述吸收段设置有吸收段补液管32,所述吸收段补液管32与稀浆液循环管29连接,由稀浆液循环槽3提供吸收段补液作为冲洗液,经与吸收段补液管32相连通的吸收段反冲洗层定期冲洗稀浆液旋流除雾集液器15的集液盘39、旋流子34及筛板35等构件,防止在构件表面结垢堵塞通道。The absorption section is provided with an absorption section liquid replenishment pipe 32, and the absorption section liquid replenishment pipe 32 is connected with the thin slurry circulation pipe 29, and the absorption section liquid replenishment is provided by the thin slurry circulation tank 3 as a flushing liquid, and is communicated with the absorption section liquid replenishment pipe 32 The backwashing layer of the absorption section regularly flushes components such as the liquid collecting pan 39, the swirl 34 and the sieve plate 35 of the dilute slurry cyclone defogging liquid collector 15 to prevent fouling on the surface of the components from blocking the passage.
在所述浓缩浆液循环泵5、吸收液循环泵6、稀浆液循环泵7、射流循环泵8入口管道均安装有过滤器,以保证所有的喷嘴不会堵塞形成烟气短路,过滤器壳体材质选用玻璃钢,滤网选用哈氏合金或耐腐蚀非金属材料。所述浓缩浆液循环泵5的叶轮材质必须耐磨蚀,当浓缩浆液循环管24中浆液流量小于设计流量的80%时,自动启用备用泵,此时浓缩浆液循环泵5的叶轮可能已损坏。Filters are installed in the inlet pipes of the concentrated slurry circulation pump 5, absorption liquid circulation pump 6, thin slurry circulation pump 7, and jet circulation pump 8 to ensure that all nozzles will not be blocked to form a short circuit of flue gas. The material is made of fiberglass, and the filter screen is made of Hastelloy or corrosion-resistant non-metallic materials. The impeller material of the concentrated slurry circulation pump 5 must be resistant to abrasion. When the slurry flow in the concentrated slurry circulation pipe 24 is less than 80% of the design flow, the standby pump is automatically activated. At this time, the impeller of the concentrated slurry circulation pump 5 may be damaged.
在所述入口烟道11设置超温喷淋层,以防止烟气异常升温对脱硫塔内件的损害,喷淋层管路宜选用双相不锈钢,喷嘴选用碳化硅材质。An over-temperature spray layer is set in the inlet flue 11 to prevent damage to the internal parts of the desulfurization tower due to abnormal temperature rise of the flue gas. The spray layer pipeline should be made of duplex stainless steel, and the nozzle should be made of silicon carbide.
当吸收段浆液浓度过高时,在满足物料平衡的条件下,吸收液旋流除雾集液器13可采用稀浆水洗段浆液作为冲洗液。When the concentration of the slurry in the absorption section is too high, under the condition of satisfying the material balance, the slurry in the slurry washing section can be used as the flushing liquid in the absorbing liquid cyclone defogging liquid collector 13 .
所述浓缩浆液宜为固含量为15%~20%过饱和硫酸铵溶液,硫酸铵的氧化率在99.5%以上,pH值在5.0~5.5之间;吸收液浓度具体以处理的烟气量及烟气含SO2定;稀浆液宜控制在浓度在3%以下的硫酸铵浆液。稀浆液的补液直接通过除雾器冲洗水及湿式电除尘器冲洗水等补充。The concentrated slurry should be a supersaturated ammonium sulfate solution with a solid content of 15% to 20%, the oxidation rate of ammonium sulfate is above 99.5%, and the pH value is between 5.0 and 5.5; The flue gas contains SO 2 ; the dilute slurry should be controlled at a concentration of ammonium sulfate slurry below 3%. The rehydration of the thin slurry is directly supplemented by the flushing water of the mist eliminator and the flushing water of the wet electrostatic precipitator.
在场地空间不受限制的情况下,湿式电除尘器20可以设置在烟气脱硫吸收塔1一侧,烟气脱硫吸收塔1顶部烟气出口经烟道与湿式电除尘器20相连通。If the site space is not limited, the wet electrostatic precipitator 20 can be installed on the side of the flue gas desulfurization absorption tower 1, and the flue gas outlet at the top of the flue gas desulfurization absorption tower 1 is connected to the wet electrostatic precipitator 20 through the flue.
实施例1Example 1
处理240t/h煤粉锅炉烟气,额定工况下其烟气量为280000Nm3/h,烟道入口11的原烟气温度125℃、SO2浓度2500mg/Nm3、尘含量20mg/Nm3。烟气脱硫吸收塔1为碳钢衬玻璃鳞片材质,高32m,直径为7.2m,其中浓缩浆液循环槽4液位控制在5.5m~6m,下设FRP材质的射流搅拌分布管9和吸收塔氧化空气分布管10,氧化空气量为1800Nm3/h。浓缩预吸收段设置1层浓缩浆液喷淋层12,材质为2205双相不锈钢,流量为400m3/h,喷淋覆盖率150%;在浓缩浆液喷淋层12上方设置1层浓缩预吸收段反冲洗层作为吸收液旋流除雾集液器13的反冲洗喷淋层,材质为耐高温FRP,间歇喷淋,一小时喷淋一次,每次持续3分钟,每次喷淋6m3。吸收段吸收液旋流除雾集液器13材质为2205双相不锈钢,旋流子的叶片外端直径950mm,仰角25度,筛板35开孔比为1.5%,吸收液旋流除雾集液器13气阻为350Pa,漏液率为0.5%,除雾效率为85%;共设置3层吸收段吸收液喷淋层14,材质为FRP,层间距2m,每层喷淋量为400m3/h,每层喷淋覆盖率150%,其中中间一层为备用层,吸收液为浓度15%的硫酸铵浆液,在吸收液喷淋层14上方设置吸收段反冲洗层,材质为FRP,间歇喷淋,一小时喷淋一次,每次持续3分钟,每次喷淋7m3,反冲洗稀浆液旋流除雾集液器15。稀浆液旋流除雾集液器15材质为317不锈钢,旋流子的叶片外端直径950mm,仰角25度,筛板35开孔比为1%,稀浆液旋流除雾集液器15气阻为300Pa,漏液率为0.5%,除雾效率为90%。水洗段填料层16高度为2m,为一层波纹板填料;水洗段填料层16上方设置稀浆液喷淋层17,喷淋量为200m3/h,喷淋覆盖率150%,稀浆液为浓度2%的硫酸铵浆液。除雾段的除雾器18为一层折板除雾器,气阻为150Pa,除雾效率为98%。烟气通过烟气脱硫吸收塔1后,进入湿式电除尘器20,进一步除去含硫酸铵气溶胶。Treat flue gas from 240t/h pulverized coal boiler, the flue gas volume is 280,000Nm 3 /h under rated working conditions, the raw flue gas temperature at the flue inlet 11 is 125°C, the SO 2 concentration is 2500mg/Nm 3 , and the dust content is 20mg/Nm 3 . The flue gas desulfurization absorption tower 1 is made of carbon steel-lined glass flakes, 32m high and 7.2m in diameter, in which the liquid level of the concentrated slurry circulation tank 4 is controlled at 5.5m~6m, and the jet stirring distribution pipe 9 made of FRP and the absorption tower are arranged below Oxidation air distribution pipe 10, the amount of oxidation air is 1800Nm 3 /h. One layer of concentrated slurry spray layer 12 is set in the concentrated pre-absorption section, the material is 2205 duplex stainless steel, the flow rate is 400m 3 /h, and the spray coverage rate is 150%; one layer of concentrated slurry pre-absorption section is set above the concentrated slurry spray layer 12 The backwashing layer is used as the backwashing spraying layer of the absorbing liquid cyclone defogging liquid collector 13, made of high-temperature-resistant FRP, spraying intermittently, once an hour, each time lasting 3 minutes, and each time spraying 6m 3 . Absorbing liquid swirling defogging liquid collector 13 in the absorption section is made of 2205 duplex stainless steel. The diameter of the outer end of the swirl blade is 950 mm, the elevation angle is 25 degrees, and the opening ratio of the sieve plate 35 is 1.5%. The absorbing liquid swirling defogging collector The air resistance of the liquid device 13 is 350Pa, the liquid leakage rate is 0.5%, and the demisting efficiency is 85%. There are 3 layers of absorbing liquid spraying layers 14 in the absorption section, the material is FRP, the layer spacing is 2m, and the spraying volume of each layer is 400m 3 /h, the spray coverage rate of each layer is 150%, the middle layer is a spare layer, the absorption liquid is ammonium sulfate slurry with a concentration of 15%, and the backwash layer of the absorption section is set above the absorption liquid spray layer 14, and the material is FRP , intermittent spraying, spraying once an hour, each time lasting 3 minutes, each time spraying 7m 3 , and backwashing the dilute slurry cyclone demister liquid collector 15. Thin slurry swirl defogging liquid collector 15 is made of 317 stainless steel, the diameter of the outer end of the blade of the swirl is 950mm, the elevation angle is 25 degrees, the opening ratio of sieve plate 35 is 1%, and the thin slurry swirling flow defogging liquid collector 15 gas The resistance is 300Pa, the leakage rate is 0.5%, and the demisting efficiency is 90%. The height of the packing layer 16 in the washing section is 2m, which is a layer of corrugated plate packing; a thin slurry spray layer 17 is set above the packing layer 16 in the washing section, with a spray volume of 200m 3 /h, a spray coverage of 150%, and a concentration of the thin slurry. 2% ammonium sulfate slurry. The mist eliminator 18 in the mist removal section is a one-layer folded plate mist eliminator with an air resistance of 150 Pa and a mist removal efficiency of 98%. After the flue gas passes through the flue gas desulfurization absorption tower 1, it enters the wet electrostatic precipitator 20 to further remove the aerosol containing ammonium sulfate.
烟气通过本实施例氨-硫酸铵法的分级吸收脱硫装置处理后,排放的净烟气通过检测得出数据:After the flue gas is treated by the hierarchical absorption desulfurization device of the ammonia-ammonium sulfate method in this embodiment, the discharged net flue gas is tested to obtain data:
烟气脱硫吸收塔1烟气出口处烟气中雾滴含量为80mg/Nm3,湿式电除尘器20出口处净烟气中雾滴含量为30mg/Nm3;The droplet content in the flue gas at the flue gas outlet of the flue gas desulfurization absorption tower 1 is 80 mg/Nm 3 , and the droplet content in the net flue gas at the outlet of the wet electrostatic precipitator 20 is 30 mg/Nm 3 ;
烟气脱硫吸收塔1烟气出口处烟气中总气溶胶(尘)含量为10mg/Nm3,湿式电除尘器20出口处净烟气中总气溶胶含量为4.9mg/Nm3;The total aerosol (dust) content in the flue gas at the flue gas outlet of the flue gas desulfurization absorption tower 1 is 10 mg/Nm 3 , and the total aerosol content in the net flue gas at the outlet of the wet electrostatic precipitator 20 is 4.9 mg/Nm 3 ;
氨利用率达99%以上。Ammonia utilization rate is over 99%.
实施例2Example 2
对实施例1的氨-硫酸铵法的分级吸收脱硫装置进行改造,改造时只调整旋流除雾集液器,分别改造成只设置吸收液旋流除雾集液器13的装置(装置A),既不设置吸收液旋流除雾集液器13、也不设置稀浆液旋流除雾集液器15的装置(装置B),分别通入烟气,烟气量为270000Nm3/h,烟气中SO2浓度2000mg/Nm3。和装置B相比,装置A气阻增加180Pa,浓缩预吸收段携带到吸收段的硫酸铵量由2t/h减少为0.4t/h,吸收段浆液浓度由30%降低为12%,排放的净烟气中总气溶胶(尘)含量由40mg/Nm3降低为20mg/Nm3。The hierarchical absorption desulfurization device of the ammonia-ammonium sulfate method of embodiment 1 is transformed. During the transformation, only the swirl defogging liquid collector is adjusted, and it is respectively transformed into a device (device A ), the device (device B) that is neither provided with the absorption liquid cyclone demist collector 13 nor the dilute slurry cyclone demist collector 15 is respectively fed into the flue gas, and the flue gas volume is 270000Nm 3 /h , the concentration of SO 2 in the flue gas is 2000mg/Nm 3 . Compared with device B, the air resistance of device A increased by 180Pa, the amount of ammonium sulfate carried from the concentrated pre-absorption section to the absorption section was reduced from 2t/h to 0.4t/h, and the concentration of the slurry in the absorption section was reduced from 30% to 12%. The total aerosol (dust) content in the clean flue gas is reduced from 40mg/Nm 3 to 20mg/Nm 3 .
本实用新型未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the utility model are all the same as the prior art or can be realized by adopting the prior art.
虽然在这里通过某个或某些特殊配置描述和阐明本实用新型,然而其目的并不在于限制所述细节,因为可能在专利要求范围内有各种修改和结构变更,并不偏离实用新型精神。Although the utility model is described and illustrated by one or some special configurations, the purpose is not to limit the details, because there may be various modifications and structural changes within the scope of the patent requirements without departing from the spirit of the utility model .
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| CN105148712A (en) * | 2015-10-10 | 2015-12-16 | 中石化南京工程有限公司 | Multi-stage absorbing desulfurizing device by adopting ammonia-ammonium sulfate method |
| CN105749704A (en) * | 2016-05-14 | 2016-07-13 | 张波 | Ammonium sulphite desulphurization system and process |
| CN106237855A (en) * | 2016-08-30 | 2016-12-21 | 杭州玺清环保科技有限公司 | A kind of absorption tower for ultralow desulfurization |
| CN106512662A (en) * | 2016-11-15 | 2017-03-22 | 中石化南京工程有限公司 | Dust removing method and device for catalytic-cracking fume |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105148712A (en) * | 2015-10-10 | 2015-12-16 | 中石化南京工程有限公司 | Multi-stage absorbing desulfurizing device by adopting ammonia-ammonium sulfate method |
| CN105148712B (en) * | 2015-10-10 | 2017-11-14 | 中石化南京工程有限公司 | A kind of classification Absorption Desulfurization device of ammoniacal ammonium sulphate method |
| CN105749704A (en) * | 2016-05-14 | 2016-07-13 | 张波 | Ammonium sulphite desulphurization system and process |
| CN106237855A (en) * | 2016-08-30 | 2016-12-21 | 杭州玺清环保科技有限公司 | A kind of absorption tower for ultralow desulfurization |
| CN106512662A (en) * | 2016-11-15 | 2017-03-22 | 中石化南京工程有限公司 | Dust removing method and device for catalytic-cracking fume |
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