CN205070588U - Electric locomotive stand -by power supply system - Google Patents

Electric locomotive stand -by power supply system Download PDF

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Publication number
CN205070588U
CN205070588U CN201520526284.8U CN201520526284U CN205070588U CN 205070588 U CN205070588 U CN 205070588U CN 201520526284 U CN201520526284 U CN 201520526284U CN 205070588 U CN205070588 U CN 205070588U
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unit
locomotive
power supply
lithium battery
power
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袁赞江
孟文韬
罗江
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ZHUZHOU ZHONGCHE ELECTRIC LOCOMOTIVE ACCESSORIES CO Ltd
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ZHUZHOU ZHONGCHE ELECTRIC LOCOMOTIVE ACCESSORIES CO Ltd
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Abstract

The utility model discloses an electric locomotive stand -by power supply system, include: I/O isolator, control and management unit, lithium cell group, lithium battery charging/ discharging management unit, 3AC invertion power supply unit, DC110V invertion power supply unit, lead the car unit, each unit electricity of control and management unit and other is connected, the utility model discloses can satisfy driver's normal life power consumption demand during putting in a skylight, under emergency, the wind requirement is promptly mended in the locomotive braking during satisfied the putting in a skylight, satisfies the distance that drive locomotive light running was not less than 1000m, realizes that electric locomotive from course car function, has greatly improved the security of maintainer and has moved car convenient operation degree, has practiced thrift the investment of contact net isolation equipment, provides maintenance efficiency.

Description

Electric locomotive standby power system
Technical field
The utility model belongs to technical field of rail traffic, is specifically related to a kind of electric locomotive standby power system.
Background technology
Along with the high speed development of national economy, more and more higher requirement is proposed to railway transportation.Railway transportation department take to strengthen single-row marshalling traction tonnage, reduce headway time interval and strengthen rate of traffic flow to improve the measures such as the handling capacity of circuit, and these measures inevitably accelerate the loss of circuit and contact line, make circuit put in a skylight maintenance contact line work more and more frequent.
The electric locomotive run on the line is putting in a skylight period, and electric locomotive cannot obtain electric energy from contact line.In the season of severe winter and heat, the storage battery that driver often uses locomotive itself to carry is to drivers' cab heating or cooling.And the storage battery that electric locomotive carries is be designed for locomotive control originally, capacity is less than normal, and the demand of harmonious locomotive to accumulator electric-quantity particularly used at present is larger.Therefore, the lead acid accumulator one of current electric locomotive 170AH cannot meet the requirement that locomotive only has, and with current iron totally by people first, the requirement improving driver operation environment is disagreed.Driver for ensureing basic life requirement, often causes locomotive storage batteries power shortage in period of putting in a skylight, and contact line being had to cut during electricity cannot rising bow, thus causes accident of locomotive defect to take place frequently.In order to promote the operating environment of driver and reduce the machine event caused due to electric power locomotive control power source discharged or defective battery, be badly in need of a kind of can meeting an urgent need under contactless net press strip part and method and the equipment of power supply are provided.
The electric locomotive that long steep grade circuit runs is putting in a skylight period, once car brakeing blast declines, very easily causes serious security incident.Current urgent need is a kind of can be in case of emergency the apparatus and method that wind is promptly mended in electric locomotive.
It is very inconvenient that existing interchange moves car operation, and operating efficiency is low waits deficiency.Moving car operation needs the more wiring of connecting line loaded down with trivial details and dangerous, or needs road rail vehicle to move car.For improving maintenance and the operating efficiency reorganized and outfit, elevator car turnover service efficiency, be badly in need of a kind of safe, easy, move car operational method and equipment efficiently.
Utility model content
For above problem, use the demand of department according to railway one line, the utility model spy proposes a kind of electric locomotive stand-by power supply solution, to meet under above-mentioned condition for electric locomotive provides backup battery.
The technical solution of the utility model is as follows: a kind of electric locomotive standby power system, comprising: I/O isolating switch, control and management unit, lithium battery group, charging and discharging lithium battery administrative unit, 3AC inverter unit, DC110V inverter unit, lead car unit; Described control and management unit is electrically connected with other each unit;
Wherein I/O isolating switch is used for when electric locomotive standby power system breaks down, and isolates, avoid the potential safety hazard brought to locomotive due to the fault of locomotive standby power system self with locomotive.
Wherein control and management unit is for controlling and monitor the work of the unit of whole standby power system.Simultaneously by locomotive information network, the various information of locomotive standby power system are sent on locomotive information centralized displaying system CTU, check in time for driver and understand the operating state of stand-by power supply, standby power system information being stored in CTU system simultaneously.
Wherein charging and discharging lithium battery administrative unit is used for controlling for system provides lithium battery group electric energy and carries out management for lithium cell charging/electric discharge.
Wherein 3AC inverter unit is under contactless net state, for the compressor of locomotive, toilet, air-conditioning provide three-phase AC440V power supply and drivers' cab three-phase AC230V power supply.
Wherein DC110V inverter unit is under contactless net state, and the equipment of powering for locomotive standby power system provides DC110V to control power supply.
Wherein leading car unit for electric locomotive provides short-range completing voluntarily to move car operation function.
Further, described control and management unit inside comprises power switch circuit, Multi-channel high-frequency transformer, commutating circuit, single-chip microcomputer, communication bus agreement RS485, and is connected with LCDs, for showing operational factor and the information of each modular unit.
Circuit is by the size of system charge or discharge electric current, the overall output power of (generally lower than 20%) control switch power supply by a certain percentage, the supplementary power supply of N number of isolation is divided into after high frequency transformer, there is provided supplemental current to respectively after rectification each cell, the output impedance of these power supplys will be consistent substantially when designing, under charge condition when each monomer battery voltage is equal, they are basically identical from the electric current that each power supply obtains.And when the difference of cell voltage own produces, the battery that voltage is high will obtain the less charging current that even can not get supplementing, and the lower battery of voltage can obtain larger electric current from transformer, thus makes each battery charging voltage obtain equilibrium.During electric discharge, each supplementary power supply is evenly for each cell supplements when cell voltage is consistent, when some capacity cell voltage on the low side declines very fast, its supplementary power supply provides larger supplemental current automatically with comprehending, and the higher battery of contrary capacity will reduce the supplemental current obtained.Under limiting case, when certain cell damages completely, its supplementary power supply by enough energy supplements to this batteries, can replace this batteries itself, ensures that whole Battery pack discharges all capacity under normal end voltage condition.Native system can determine overall output power size for the quality of battery quality of lot, thus reaches the object compensating multiple complete useless cells.
Further, described lithium battery group is composed in series by 32 batteries; Described lithium battery is ferric phosphate lithium cell, and specified economize on electricity pressure is 3.2V, and termination discharge voltage is 2.5V;
Further, described 3AC inverter unit comprises 3AC440V inverter, and 3AC440V inverter is exported and is directly connected with fan-compressor by isolation conversion switch, mends wind provide emergency power supply for locomotive compressor; Another road of 3AC440V inverter is exported and is connected with drivers' cab power consumption equipment by 3AC230V transformer and output switching module, is driver's indoor power supply;
Further, described DC110V inverter unit comprises DC110V power control unit, EMI filtration module, output filtering link.
Further, described in lead car unit and comprise DC chopped-wave module and isolation conversion switch, because native system is equipped with large-capacity power lithium battery group, after increase low frequency chopping device, newly-increased batteries can be utilized to realize leading car function without net.Under unit state, only need can drive an AC traction electric motor less than the power of 50kW, realize moving car function without the short distance of net pressure.Because ferric phosphate lithium cell has larger discharge-rate, can discharge more than 45S under the discharge-rate of 5C, and namely the lithium battery group of TSHP-1 type standby power system can provide the instant discharge current of 2000A.When after train starting, drive current and the power of traction electric machine are down to less than 20kW.Therefore, after a set of low frequency chopping device of increase, the newly-increased batteries of native system can be utilized to realize leading car function without net.Drastically increase the fail safe of maintainer and move car convenient degree of operation, overhaul efficiency is provided.
Further, described charging and discharging lithium battery administrative unit inside comprises BMS (BATTERYMANAGEMENTSYSTEM) module, is obtained the operating state of cell by BMS,
Further, described BMS module be used for the cell of battery rack carry out monomer voltage, temperature monitoring and the parameter of this batteries is uploaded to battery management module.When monomer voltage is more than 3.6V, BMS module is by alarm information noticing battery management module and start overvoltage single battery discharge procedures.
Apply effect of the present utility model as follows:
1) meet in period (the longest 4 hours) the driver's normal life need for electricity that puts in a skylight.
Circuit put in a skylight period, driver by this standby power supply device for drivers' cab provides the heating of 4 hours or the power supply of air-conditioning temperature-reducing, simultaneously for the life of driver provides single-phase AC230V power supply.During severe winter, auxiliary heating function can also be provided for the toilet of driver.
2) in case of emergency, meet locomotive brake during putting in a skylight and promptly mend wind requirement (only run a compressor, the longest operating time 30min of single compressor 30kW, other power consumption equipment must be closed).
By the three-phase inverter of this device, convert the electric energy of storage battery to three-phase alternating-current supply, thus drive a compressor job of locomotive, for total reservoir of locomotive mends wind.
3) under standby power system battery rating, the distance driving locomotive unit operation to be not less than 1000m is met.
This device is equipped with low frequency chopping device, the battery energy of native system can be utilized to realize electric locomotive and move car function voluntarily.Adopt high-power IGBT device, SPWM chopped wave technique efficiently, the low-voltage direct electric energy of lithium battery group is chopped into the AC power of three-phase pulsation, realizes motor-car operation to drive traction electric machine.Drastically increase the fail safe of maintainer and move car convenient degree of operation, having saved the investment of contact line xegregating unit, overhaul efficiency is provided.
4) the batteries state of standby power system energy Real-Time Monitoring locomotive control power batteries state and system self, and the result data of monitoring is sent to CTU system, for the requirement of locomotive information centralized displaying.
The storage battery function for monitoring of this device makes driver, locomotive inspection and repair, administrative staff more effectively understand locomotive storage batteries state in time, reduces the probability of the machine event caused due to the power shortage of locomotive storage batteries.
5) driver's household electricity origin system, separate with locomotive control power-supply system, driver does not have an impact to the original control power-supply system of locomotive by life power-supply system.
In locomotive normally runs, locomotive standby power system, just to the battery charging of native system, monitors the state of locomotive control batteries and stand-by power supply batteries simultaneously.Device is mended and is participated in locomotive control, once breaking down of this device, isolates by the subsidiary loop of input isolating switch by standby power supply device and locomotive.
6) consider the spatial limitation of locomotive, system adopts ferric phosphate lithium cell.Battery capacity reserves partial redundance, guarantees the domestic load of 4 hours.
Accompanying drawing explanation
Fig. 1 is 3AC inverter cell schematics of the present utility model
Fig. 2 is DC110V inverter cell schematics of the present utility model
Fig. 3 of the present utility modelly leads car cell schematics
Fig. 4 is control and management cell schematics of the present utility model
Fig. 5 is charging and discharging lithium battery administrative unit schematic diagram of the present utility model
Fig. 6 is lithium battery BMS principle schematic of the present utility model
Embodiment
Below in conjunction with accompanying drawing, electric locomotive standby power system of the present utility model is described further.Standby power system is designed for the electric locomotive of TSHP-1 type,
1, TSHP-1 type electric locomotive standby power system lithium battery group design
Compared with traditional lead-acid battery, the advantages such as lithium ion battery has that energy density is high, volume is little, quality is light, life-span long (useful life be lead-acid battery more than 3 times), serviceability temperature wide ranges are especially that the ferric phosphate lithium cell comprehensive advantage of positive electrode is more outstanding with LiFePO4.But what overcharge lithium battery is very harmful, therefore native system increases the management of charging and discharging device to lithium battery group, to improve state capacity and the useful life of lithium battery group.
Native system adopts power ferric phosphate lithium cell, and power ferric phosphate lithium cell (for Air China's lithium electricity, selecting the ferric phosphate lithium cell of 400AH) specified economize on electricity pressure is 3.2V, and termination discharge voltage is 2.5V.For the nominal cell reached higher than DC96V uses voltage, battery pack is composed in series by 32 batteries.Calculation of capacity is as follows: power demand: 10kW/h; The electricity that total battery must provide :=10kW × 4=40kW.h
(battery its capacity after 3.10V only remains about 15% to battery pack average voltage: 100V.Choose the battery of 400AH, by 0.25C multiplying power discharging, namely electric discharge in 4 hours is complete, and single-unit discharging current is 100A)
The discharging current that matching requirements provides: 10kW/100V=100A
Batteries demand capacity: (10kW/100V) × 4=400A.h
Therefore batteries should adopt the 400AH lithium battery 1 group of 32 joint serial connections.
2, TSHP-1 type electric locomotive standby power system three-phase inversion Unit Design
2.13AC inversion unit introduction
3AC inversion module: be mainly used in the heating in winter of toilet, air conditioning electricity and drivers' cab electricity consumption and 3AC440V power supply is provided, and driver uses 3AC230V household electricity source, in case of emergency mends wind for locomotive compressor and provides emergent 3AC440V power supply.The structure of 3AC inversion module is as follows:
2.23AC inversion unit technical parameter
Input voltage: DC96V-DC120V (voltage according to system ferric phosphate lithium cell group)
Output voltage: 3 phase AC440V ± 5% (High ireguency SPWM pulse-width modulation)
Peak power output: 30kW
Out-put supply frequency: 50Hz
Working temperature :-20 DEG C ~+65 DEG C
Unit protection function: input undervoltage, output overcurrent/overvoltage protection, overtemperature protection, output open-phase protection.
Relative humidity: 0-95% does not condense.
3, TSHP-1 type electric locomotive standby power system DC110V Unit Design
DC110V power module: for providing power supply for drivers' cab illumination, toilet control unit, refrigerating box and in case of emergency for compressor control system provides power supply.
4, TSHP-1 type electric locomotive standby power system leads car Unit Design
4.1 lead car unit feasibility
Because native system is equipped with large-capacity power lithium battery group, after increase low frequency chopping device, newly-increased batteries can be utilized to realize leading car function without net.Under unit state, only need can drive an AC traction electric motor less than the power of 50kW, realize moving car function without the short distance of net pressure.Because ferric phosphate lithium cell has larger discharge-rate, can discharge more than 45S under the discharge-rate of 5C, and namely the lithium battery group of TSHP-1 type standby power system can provide the instant discharge current of 2000A.When after train starting, drive current and the power of traction electric machine are down to less than 20kW.
Therefore, after a set of low frequency chopping device of increase, the newly-increased batteries of native system can be utilized completely to realize leading car function without net.Drastically increase the fail safe of maintainer and move car convenient degree of operation, overhaul efficiency is provided.
4.2 lead car unit principle
Take full advantage of the energy of newly-increased lithium battery group that native system is equipped with, what realize that unit independently, do not need to rely on ground installation moves car function.The operational environment moving car operation is greatly improved, and formerly moves car operation and needs connecting line more and wiring is loaded down with trivial details, or needs road rail vehicle to move car, and the operating efficiency that improve maintenance and reorganize and outfit, greatly saves production cost; Alleviate personnel labor intensity, by original many people coordinating operation, be transformed to a people and independently can complete like a cork and move car operation.The security performance of moving car operation greatly improves, and this device is fixedly mounted on intra-locomotive, without the need to equipment and the cable connection operation of any dragging, avoids other to move the issuable danger of car operating type.
4.3 technical parameter
Input voltage: DC96V-DC120V (voltage according to system ferric phosphate lithium cell group)
Output voltage: 3 phase AC75V ± 5% (direct current high frequency chopping mode)
Peak power output: 50kW
Operating frequency: 1.0Hz-2.5Hz (regulating step-length 0.5Hz)
Working temperature :-20 DEG C ~+65 DEG C
Unit protection function: output overcurrent protection, open-phase protection, isolation conversion switch are reported to the police.
Relative humidity: 0-95% does not condense.
5, TSHP-1 type electric locomotive standby power system administrative unit design
5.1 administrative unit designing requirements:
1. the working condition of whole standby power system can be monitored.
2. can realize the charging to the monitoring of the original lead acid accumulator of locomotive and the lithium battery group of system self, electric discharge, floating charge and dormancy comprehensive state control.Possess the supervisory control system of complete function, the voltage, electric current, temperature, capacity, operating state etc. of battery are monitored, and by the state information of the lithium battery group of original for locomotive lead-acid batteries and system self in the display screen display of device and preservation.
3. the monitoring of the I/O isolating switch to system, locomotive network pressure signals collecting can be realized, the functions such as the signals collecting of drivers' cab ambient temperature.
4. can realize monitoring the operational factor of the 3AC inversion unit of system, and environmentally can change the output of adjustment inverter, to reach the object of saving and reducing energy consumption.
5. can realize monitoring the operational factor of the DC110V inversion unit of system.
6. can by the real time execution parameter of system in the display screen display of device and preservation.
7. management system for monitoring must can meet the environment for use requirement of locomotive, and system should have good Electro Magnetic Compatibility.
5.2 System Management Unit designs
Administration module on-line monitoring and display charging input module operational factor and state, the operational factor of electric discharge output module and state, the operating state of batteries, the operational factor of 3AC inversion unit and DC110V unit and state, and other external parameter of being concerned about of system and data.
Unit module important technological parameters:
1. input supply voltage: DC77V ~ DC144V (taking from locomotive control power supply)
2. 5 cun of LCDs, for showing operational factor and the information of each modular unit.
3. communication bus agreement: RS485,
4. electrical insulation strength: power input applies AC5000V without puncturing flashover to casing, other inputoutput pair casing applies AC1500V without puncturing flashover,
5. working temperature :-20 DEG C ~+70 DEG C
6. relative humidity: 0-95% does not condense.
5.3 storage battery pack management module
The battery of battery management unit to battery rack fills the monitoring of (putting) electricity, battery pack is filled (putting) electric current, voltage monitoring, the voltage of monitoring battery group and the parameter such as monomer voltage, temperature.
Module important technological parameters:
1, input voltage: DC77-DC144V
2, charge pressure limiting: DC115V (monomer battery voltage 3.6V)
3, charging current limiter: maximum charging current 35A
4, with BMS communication, the operating state of management BMS and acquisition cell.
5, with Power Management Unit communication, the state of battery is uploaded to Power Management Unit, communication bus agreement: RS485
6, electrical insulation strength: power input applies AC1500V without puncturing flashover to casing, other inputoutput pair casing applies AC750V without puncturing flashover,
7, when storage battery be in put state time, module can excise the output of storage battery, need force electricity consumption time, pressure power-cutting switch can be closed, to locomotive short-duration power.This operation can by battery management module record.
5.4BMS module
BMS module be used for the cell of battery rack carry out monomer voltage, temperature monitoring and the parameter of this batteries is uploaded to battery management module.When monomer voltage is more than 3.6V, BMS module is by alarm information noticing battery management module and start overvoltage single battery discharge procedures, module important technological parameters:
1, input voltage: DC24V.
2, balanced discharge threshold value: DC3.6V+0.05V (according to each single-unit Voltage Cortrol discharge threshold of battery pack)
3, maximum euqalizing current: 3A, balanced termination threshold value: DC3.5-0.1V.
4, with administration module communication, the voltage of battery, temperature and operating state are uploaded to administration module.
5, discharge under-voltage protection voltage: DC88V
6, when certain module breaks down, the normal work of other module must not be affected.
7, the electrical connection of BMS module and monitored lithium battery must adopt high impedance to connect, and must not have an impact to lithium battery and from lithium battery power taking.
8, installation site: often saving lithium battery top
9, electrical insulation strength: input/output terminal applies AC1500V without puncturing flashover to casing.
TSHP-1 type electric locomotive standby power system energy saving optimizing:
Optimize and revise the heating function of drivers' cab, improve the drivers' cab efficiency of heating surface;
Increase indoor environment temperature transducer at drivers' cab, adjust drivers' cab according to actual needs and add heat, the power output of reduction system of trying one's best under ensureing the prerequisite of drivers' cab environment, to extend battery working time.
The power that summer, air conditioner refrigerating state consumed be less than drivers' cab electrical heating power at power demand, therefore only consider the electrical heating power that the drivers' cab in period in severe winter consumes in the design.
The three-phase electricity of AC440V is depressurized to AC330V, by the power reduction of heater to 75% of rated power.
The heating of toilet adopts time-sharing discontinuous mode of heating, increases the temperature sensor of toilet valve body and water tank, under guarantee toilet valve body and water tank do not produce icing prerequisite, heats according to the actual requirements, can lower system energy consumption further to toilet.
The electricity consumption of toilet, install inductive switch at bathroom door place, only have when it is desired to be used, system just can provide working power for toilet, also can reduce the power stage demand of system further.
When locomotive needs urgent benefit wind, other power consumption equipment of stand-by power supply will close to ensure that wind energy normal running is mended in braking.
Other power consumption equipment of drivers' cab ensures to open respectively, exports in the instantaneous power reducing system.The output logic of the power acquisition interlocking of the voltage receptacle in drivers' cab and microwave oven socket, each only permission socket uses.
Electric locomotive stand-by power supply structure and installation
Native system adopts Modular Structure Design, is arranged in unified cabinet, is reliably fixed by cabinet and car body.Module is in the corresponding slot being arranged on cabinet, and all modules connect control cables and import big current quick connector with cabinet with the locomotive identical connection of power cable by module rearwards.All module fast changeables, are beneficial to rapid-maintenance.
Cabinet can be arranged on the suitable position of refreshing eight locomotives, and the concrete structure and the size that control cabinet can adjust according to locomotive real surplus space.
More than that exemplary description has been carried out to the utility model; obvious realization of the present utility model is not subject to the restrictions described above; as long as have employed the various improvement that technical solutions of the utility model are carried out; or design of the present utility model and technical scheme directly applied to other occasion, all in protection range of the present utility model without to improve.

Claims (1)

1. an electric locomotive standby power system, is characterized in that, comprising: I/O isolating switch, control and management unit, lithium battery group, charging and discharging lithium battery administrative unit, 3AC inverter unit, DC110V inverter unit, lead car unit; Described control and management unit is electrically connected with other each unit;
Described control and management unit inside comprises power switch circuit, Multi-channel high-frequency transformer, commutating circuit, single-chip microcomputer, communication bus agreement RS485, and is connected with LCDs;
Described lithium battery group is composed in series by 32 batteries; Described lithium battery is ferric phosphate lithium cell, and specified economize on electricity pressure is 3.2V, and termination discharge voltage is 2.5V; Described charging and discharging lithium battery administrative unit inside comprises single-chip microcomputer, the sampling of single battery and management of charging and discharging, RS485 communication bus agreement, and is connected with LCDs;
Described 3AC inverter unit comprises 3AC440V inverter, and 3AC440V inverter is exported and is directly connected with fan-compressor by isolation conversion switch, mends wind provide emergency power supply for locomotive compressor; Another road of 3AC440V inverter is exported and is connected with drivers' cab power consumption equipment by 3AC230V transformer and output switching module, is driver's indoor power supply;
Described DC110V inverter unit comprises DC110V power control unit, EMI filtration module, boost module, output filtering link;
The described car unit that leads comprises DC chopped-wave module and isolation conversion switch;
Described charging and discharging lithium battery administrative unit inside comprises BMS module, is obtained the operating state of cell by BMS.
CN201520526284.8U 2015-07-20 2015-07-20 Electric locomotive stand -by power supply system Active CN205070588U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106877681A (en) * 2017-02-17 2017-06-20 中南大学 A kind of supply convertor and balance of flux adjusting method for Electronically Controlled Pneumatic Brake Systems
CN108110735A (en) * 2018-02-08 2018-06-01 重庆泊津科技有限公司 Lithium iron phosphate storage battery direct current emergency power system
CN113665628A (en) * 2021-07-05 2021-11-19 河钢股份有限公司承德分公司 Fault monitoring system of diesel locomotive power system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106877681A (en) * 2017-02-17 2017-06-20 中南大学 A kind of supply convertor and balance of flux adjusting method for Electronically Controlled Pneumatic Brake Systems
CN106877681B (en) * 2017-02-17 2018-06-22 中南大学 It is a kind of for the supply convertor of Electronically Controlled Pneumatic Brake Systems and balance of flux adjusting method
CN108110735A (en) * 2018-02-08 2018-06-01 重庆泊津科技有限公司 Lithium iron phosphate storage battery direct current emergency power system
CN113665628A (en) * 2021-07-05 2021-11-19 河钢股份有限公司承德分公司 Fault monitoring system of diesel locomotive power system

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