CN205067039U - Vibration detection mechanism for simulating operation of motor automatic production process - Google Patents
Vibration detection mechanism for simulating operation of motor automatic production process Download PDFInfo
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- CN205067039U CN205067039U CN201520778185.9U CN201520778185U CN205067039U CN 205067039 U CN205067039 U CN 205067039U CN 201520778185 U CN201520778185 U CN 201520778185U CN 205067039 U CN205067039 U CN 205067039U
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- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000000523 sample Substances 0.000 claims description 34
- 230000010355 oscillation Effects 0.000 claims description 13
- 238000004088 simulation Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 6
- 238000012360 testing method Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 3
- 238000002955 isolation Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000006978 adaptation Effects 0.000 abstract 1
- 210000001503 joint Anatomy 0.000 abstract 1
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- 238000012031 short term test Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000002910 structure generation Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 238000004851 dishwashing Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- 238000003032 molecular docking Methods 0.000 description 1
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Abstract
The utility model discloses a simulate moving vibration detection mechanism to motor automated production process, including the position control module, the last parallel bearing vibration detection module and the rotor vibration detection module of being provided with of position control module. Compared with the prior art and equipment, the utility model discloses a full automated structure design and modular design can install fast and form whole butt joint at automatic production line, realize at the short-term test of automated production process, and the position of check point can the vibration detection of the different specification motors of quick adjustment adaptation, has the leading-in vibration source of isolation, has solved accredited testing organization's vibration to test effect's influence, ensures test effect's accuracy, and full-process automatic operation need not manual work, realizes automated production process, and is efficient.
Description
Technical field
The utility model relates to motor simulation production technical field, especially relates to a kind of vibration detection mechanism to the running of motor automated production process simulation.
Background technology
In household electric appliances, washing machine, air-conditioning, dish-washing machine all can use motor, and the quality of Performance And Reliability on these household appliances of motor plays most important impact.And the vibration produced when the Performance And Reliability of motor and motor rotation is relevant.Motor manufacturing enterprise reduces motor rotation vibration in motor automated production process by the manufacturing process and assembly technology improving parts.Meet the requirement of motor rotation vibration index in order to ensure the motor through automated production process, motor by detecting operation, must will not meet the motor investigation of vibration index requirement.Existing detection operation is the clamping tool that motor is loaded fixed vibration test equipment by testing staff, the vibratory output produced when the test point again vibration transducer being placed on motor collects motor rotation, this detection operation is time-consuming, automated production process can not be applied to, testing staff also can produce work fatigue through working long hours and cause undetected or check point mistake, and then affects accuracy and the stability of Detection results.
Utility model content
The utility model is intended to solve the problems of the technologies described above at least to a certain extent, provides a kind of detection accuracy and stability better to the vibration detection mechanism of motor automated production process simulation running.
For solving the problems of the technologies described above, the technical solution of the utility model is as follows:
To a vibration detection mechanism for motor automated production process simulation running, comprise position adjustment block, position adjustment block walks abreast is provided with bear vibration detection module and rotor oscillation detection module.
Position adjustment block can the position of quick adjustment electric machines test point, and it comprises bearing mounting base, aluminium section bar line slideway, screw mandrel, slide block, adjustment handle.
Bear vibration detection module and rotor oscillation detection module are located on slide block.Handle is regulated to be located on screw mandrel; Screw mandrel upper end is provided with bearing mounting base, and bearing mounting base is provided with aluminium section bar line slideway, and the body of rod of screw mandrel is provided with organizes slide block more.
Bear vibration detection module can detect the vibratory output of the bearing of rotor front and back end before motor, can offset and detect the additional vibration of structure generation, it comprises slide unit cylinder mounting plate, slide unit cylinder, fine setting slide unit mount pad, fine setting slide unit, probe base bottom, probe base, buffer spring, vibration transducer mount pad, vibration transducer, probe mount pad, probe.
Slide unit cylinder is located on slide unit cylinder mounting plate, and slide unit cylinder tail end is provided with fine setting slide unit mount pad, and fine setting slide unit mount pad is provided with fine setting slide unit; Fine setting slide unit is provided with probe base bottom, probe base bottom is provided with probe base, probe base is provided with vibration transducer mount pad, vibration transducer mount pad one end is provided with buffer spring, the vibration transducer mount pad other end is provided with vibration transducer, vibration transducer is provided with probe mount pad, and probe mount pad is provided with probe.
When rotor oscillation detection module can detect motor rotation, rotor produces vibratory output, the introducing that testing agency avoids introducing-type to vibrate can be departed from during detection, it comprises slide unit cylinder mounting plate, slide unit cylinder, fine setting slide unit mount pad, fine setting slide unit, pneumatic-finger installing plate, pneumatic-finger, folder refer to, vibration transducer, vibration transducer mount pad, electromagnet.
Slide unit cylinder is located on slide unit cylinder mounting plate, and slide unit cylinder tail end is provided with fine setting slide unit mount pad, and fine setting slide unit mount pad is provided with fine setting slide unit; Fine setting slide unit is provided with pneumatic-finger, pneumatic-finger is equipped with folder and refers to, folder refers to clamp sensor installation seat, and sensor installation seat is provided with vibration transducer and electromagnet.
Compared with prior art, the beneficial effect of technical solutions of the utility model is:
With prior art compared with equipment, the utility model adopts full-automatic structural design and modular design, automatic production line can be quick installed at and form overall docking, realize the quick detection in automated production process, the position of check point rapid adjustment can adapt to the vibration detection of different size motor, there is isolation and import vibration source, solve the vibration of mechanism for testing to the impact of test effect, guarantee the accuracy of Detection results, overall process automatic operation need not manual work, realize automated production process, efficiency is high.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present utility model;
Fig. 2 is position adjustment block structural representation of the present utility model;
Fig. 3 is bear vibration detection module structural representation of the present utility model;
Fig. 4 is rotor oscillation detection module structural representation of the present utility model.
Embodiment
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent.
To those skilled in the art, in accompanying drawing, some known features and explanation thereof may be omitted is understandable.
Below in conjunction with the Figure of description in the utility model, be clearly and completely described the technical scheme in utility model, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As Fig. 1 ~ Figure 4 shows that can be used as a kind of vibration detection mechanism to the running of motor automated production process simulation of the utility model preferred embodiment, comprise position adjustment block 1, position adjustment block 1 walks abreast is provided with bear vibration detection module 2 and rotor oscillation detection module 3.
Position adjustment block 1 can the position of quick adjustment electric machines test point, and it comprises bearing mounting base 4, aluminium section bar line slideway 5, screw mandrel 6, slide block 7, regulates handle 8.
Bear vibration detection module 2 and rotor oscillation detection module 3 are located on slide block 7.Handle 8 is regulated to be located on screw mandrel 6; Screw mandrel 6 upper end is provided with bearing mounting base 4, and bearing mounting base 4 is provided with aluminium section bar line slideway 5, and the body of rod of screw mandrel 6 is provided with many group slide blocks 7.
Bear vibration detection module 2 can detect the vibratory output of the bearing of rotor front and back end before motor, can offset and detect the additional vibration of structure generation, it comprises slide unit cylinder mounting plate 9, slide unit cylinder 10, fine setting slide unit mount pad 11, fine setting slide unit 12, probe base bottom 19, probe base 20, buffer spring 21, vibration transducer mount pad 22, vibration transducer 23, probe mount pad 24, probe 25.
Slide unit cylinder 10 is located on slide unit cylinder mounting plate 9, and slide unit cylinder 10 tail end is provided with fine setting slide unit mount pad 11, and fine setting slide unit mount pad 11 is provided with fine setting slide unit 12; Fine setting slide unit 12 is provided with probe base bottom 19, probe base bottom 19 is provided with probe base 20, probe base 20 is provided with vibration transducer mount pad 22, vibration transducer mount pad 22 one end is provided with buffer spring 21, vibration transducer mount pad 22 other end is provided with vibration transducer 23, vibration transducer 23 is provided with probe mount pad 24, and probe mount pad 24 is provided with probe 25.
When rotor oscillation detection module 3 can detect motor rotation, rotor produces vibratory output, the introducing that testing agency avoids introducing-type to vibrate can be departed from during detection, it comprises slide unit cylinder mounting plate 9, slide unit cylinder 10, fine setting slide unit mount pad 11, fine setting slide unit 12, pneumatic-finger installing plate 13, pneumatic-finger 14, folder refer to 15, vibration transducer 16, vibration transducer mount pad 17, electromagnet 18.
Slide unit cylinder 10 is located on slide unit cylinder mounting plate 9, and slide unit cylinder 10 tail end is provided with fine setting slide unit mount pad 11, and fine setting slide unit mount pad 11 is provided with fine setting slide unit 12; Fine setting slide unit 12 is provided with pneumatic-finger 14, pneumatic-finger 14 is equipped with folder and refers to 15, and folder refers to 15 clamping sensor installation seats 17, and sensor installation seat 17 is provided with vibration transducer 16 and electromagnet 18.
In actual production, described position adjustment block 1, by the head regulating handle 8 to be inserted in screw mandrel 6 quick adjustment can be fixed on bear vibration detection module 2 above slide block 7 and rotor oscillation detection module 3, realizes check point position rapid adjustment.
Detection module can be pushed into the check point of motor by the slide unit cylinder 10 of described bear vibration detection module 2, buffer spring 21 can to the additional vibratory offsetting detection module generation, micrometric displacement can be produced by fine setting slide unit 12 and vibrate for the counteracting regulating buffer spring to produce the power produced, the vibratory output that motor bearings produces, is passed on vibration transducer 23 by probe 25.
Detection module can be pushed into the check point of motor by the slide unit cylinder 10 of described rotor oscillation detection module 3, the position of check point can be regulated to adapt to the detection demand of different size motor by regulating fine setting slide unit 12, folder refers to that 15 are contained on pneumatic-finger 14, for clamping sensor installation seat 17, vibration transducer 16 and electromagnet 18 are contained on sensor installation seat 17, when rotor oscillation detection module 3 arrives the detection position of motor, electromagnet 18 energising makes vibration transducer 16 be adsorbed on motor, pneumatic-finger 14 unclamps, motor oscillating amount collected by vibration transducer, because vibration transducer 16 has departed from vibration detection module 3, avoid the introducing importing vibration, ensure that the accuracy of testing result.
In sum, obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.All do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., within the protection domain that all should be included in the utility model claim.
Claims (4)
1. to a vibration detection mechanism for motor automated production process simulation running, it is characterized in that, comprise position adjustment block, position adjustment block walks abreast is provided with bear vibration detection module and rotor oscillation detection module.
2. the vibration detection mechanism to the running of motor automated production process simulation according to claim 1, it is characterized in that described position adjustment block comprises bearing mounting base, aluminium section bar line slideway, screw mandrel, slide block, adjustment handle, wherein, bear vibration detection module and rotor oscillation detection module are located on slide block, regulate handle to be located on screw mandrel; Screw mandrel upper end is provided with bearing mounting base, and bearing mounting base is provided with aluminium section bar line slideway, and the body of rod of screw mandrel is provided with organizes slide block more.
3. the vibration detection mechanism to the running of motor automated production process simulation according to claim 1, is characterized in that described bear vibration detection module comprises slide unit cylinder mounting plate, slide unit cylinder, fine setting slide unit mount pad, fine setting slide unit, probe base bottom, probe base, buffer spring, vibration transducer mount pad, vibration transducer, probe mount pad, probe; Wherein, slide unit cylinder is located on slide unit cylinder mounting plate, and slide unit cylinder tail end is provided with fine setting slide unit mount pad, and fine setting slide unit mount pad is provided with fine setting slide unit; Fine setting slide unit is provided with probe base bottom, probe base bottom is provided with probe base, probe base is provided with vibration transducer mount pad, vibration transducer mount pad one end is provided with buffer spring, the vibration transducer mount pad other end is provided with vibration transducer, vibration transducer is provided with probe mount pad, and probe mount pad is provided with probe.
4. the vibration detection mechanism to the running of motor automated production process simulation according to claim 1, is characterized in that described rotor oscillation detection module comprises slide unit cylinder mounting plate, slide unit cylinder, fine setting slide unit mount pad, fine setting slide unit, pneumatic-finger installing plate, pneumatic-finger, folder refer to, vibration transducer, vibration transducer mount pad, electromagnet; Wherein, slide unit cylinder is located on slide unit cylinder mounting plate, and slide unit cylinder tail end is provided with fine setting slide unit mount pad, and fine setting slide unit mount pad is provided with fine setting slide unit; Fine setting slide unit is provided with pneumatic-finger, pneumatic-finger is equipped with folder and refers to, folder refers to clamp sensor installation seat, and sensor installation seat is provided with vibration transducer and electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520778185.9U CN205067039U (en) | 2015-10-09 | 2015-10-09 | Vibration detection mechanism for simulating operation of motor automatic production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520778185.9U CN205067039U (en) | 2015-10-09 | 2015-10-09 | Vibration detection mechanism for simulating operation of motor automatic production process |
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| CN205067039U true CN205067039U (en) | 2016-03-02 |
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| CN201520778185.9U Active CN205067039U (en) | 2015-10-09 | 2015-10-09 | Vibration detection mechanism for simulating operation of motor automatic production process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929577A (en) * | 2020-06-30 | 2020-11-13 | 浙江德易精密机械有限公司 | Motor workpiece detection equipment based on Maxwell equation set |
| CN114859225A (en) * | 2022-07-07 | 2022-08-05 | 西北工业大学 | Performance testing device for motor equipment |
-
2015
- 2015-10-09 CN CN201520778185.9U patent/CN205067039U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929577A (en) * | 2020-06-30 | 2020-11-13 | 浙江德易精密机械有限公司 | Motor workpiece detection equipment based on Maxwell equation set |
| CN111929577B (en) * | 2020-06-30 | 2023-05-26 | 浙江德易精密机械有限公司 | Motor workpiece detection equipment based on Maxwell equation set |
| CN114859225A (en) * | 2022-07-07 | 2022-08-05 | 西北工业大学 | Performance testing device for motor equipment |
| CN114859225B (en) * | 2022-07-07 | 2022-09-09 | 西北工业大学 | Performance testing device for motor equipment |
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| CP01 | Change in the name or title of a patent holder |
Address after: 519180 3rd Floor, Office Building, Building A, No. 5, Yangqing Street, Jing'an Town, Doumen District, Zhuhai City, Guangdong Province; Area A, First Floor, Building A Patentee after: Zhuhai Jingshi Measurement and Control Technology Co.,Ltd. Address before: 519180 3rd Floor, Office Building, Building A, No. 5, Yangqing Street, Jing'an Town, Doumen District, Zhuhai City, Guangdong Province; Area A, First Floor, Building A Patentee before: P&R. MEASUREMENT Inc. |
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| CP01 | Change in the name or title of a patent holder |