CN205067026U - Experimental fixed station of valve - Google Patents

Experimental fixed station of valve Download PDF

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Publication number
CN205067026U
CN205067026U CN201520804286.9U CN201520804286U CN205067026U CN 205067026 U CN205067026 U CN 205067026U CN 201520804286 U CN201520804286 U CN 201520804286U CN 205067026 U CN205067026 U CN 205067026U
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cylinder
flange form
interface
form interface
flange
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Expired - Lifetime
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CN201520804286.9U
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Chinese (zh)
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郑国庆
鲍学全
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ANHUI SONGYU ENGINEERING TECHNOLOGY EQUIPMENT Co Ltd
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ANHUI SONGYU ENGINEERING TECHNOLOGY EQUIPMENT Co Ltd
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Abstract

本实用新型提供一种阀门试验固定台,涉及特种设备试验检验技术领域,包括机架,机架上部设有圆筒,圆筒左端设有圆筒帽,圆筒上部设有介质进入口,介质进入口右侧设有法兰式接口,法兰式接口右侧设有压力表,圆筒右端设有法兰式封口。本实用新型具有就位固定方便、适用范围广和可同时进行多个阀门试验的优点,阀门试验固定台采用的是法兰连接固定方式,试验真实度高,试验结果更加准确;设备通可进行多个阀门同时试验,就位固定简单的多,大量节省时间,提高试验效率;另外该设备通过增加接口数量即可实现不同型号尺寸阀门试验,适用范围广,结构比传统阀门试验固定台简单很多,设备制造成本低。

The utility model provides a valve test and fixing table, which relates to the technical field of special equipment test and inspection, and comprises a frame, a cylinder is arranged on the upper part of the frame, a cylinder cap is arranged on the left end of the cylinder, a medium inlet is arranged on the upper part of the cylinder, and a medium There is a flanged interface on the right side of the inlet, a pressure gauge on the right side of the flanged interface, and a flanged seal on the right end of the cylinder. The utility model has the advantages of convenient fixing in place, wide application range and simultaneous testing of multiple valves. The valve test fixing platform adopts a flange connection fixing method, which has high test authenticity and more accurate test results; Multiple valves are tested at the same time, and it is much simpler to fix in place, which saves a lot of time and improves the test efficiency; in addition, the equipment can realize valve tests of different types and sizes by increasing the number of interfaces, with a wide range of applications and a much simpler structure than traditional valve test fixtures , Low equipment manufacturing cost.

Description

一种阀门试验固定台A valve test fixture

技术领域technical field

本实用新型涉及特种设备试验检验技术领域,具体涉及一种阀门试验固定台。The utility model relates to the technical field of special equipment test and inspection, in particular to a valve test fixed platform.

背景技术Background technique

阀门试验固定台是阀门试验过程用来固定阀门并保证阀门与其他试验辅助设备形成密闭系统的设备。目前,阀门试验固定台结构复杂,一次只能进行单个阀门的试验,就位固定时需要开启液压装置,操作麻烦,试验效率低,成本高。The valve test fixed table is the equipment used to fix the valve during the valve test and ensure that the valve and other test auxiliary equipment form a closed system. At present, the structure of the valve test fixture is complicated, and only a single valve can be tested at a time. When it is fixed in place, the hydraulic device needs to be turned on, which is cumbersome to operate, low in test efficiency, and high in cost.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于提供一种就位固定方便、适用范围广和可同时进行多个阀门试验的阀门试验固定台,即一种阀门试验固定台。The technical problem to be solved by the utility model is to provide a valve test fixture which is convenient to fix in place, has a wide application range and can carry out multiple valve tests at the same time, that is, a valve test fixture.

本实用新型所要解决的技术问题采用以下技术方案来实现:The technical problem to be solved by the utility model adopts the following technical solutions to realize:

一种阀门试验固定台,包括机架,所述机架上部设有圆筒,圆筒左端设有圆筒帽,圆筒上部设有介质进入口,介质进入口右侧设有法兰式接口,法兰式接口右侧设有压力表,圆筒右端设有法兰式封口。圆筒直接用无缝厚壁管制作,一端封头采用圆筒帽,可承受很高压力,且制作方便,节约成本,圆筒另一端使用法兰式封口,可连接与圆筒尺寸相匹配的法兰式封口,减少了制作量及材料消耗。A valve test fixture, including a frame, the upper part of the frame is provided with a cylinder, the left end of the cylinder is provided with a cylinder cap, the upper part of the cylinder is provided with a medium inlet, and the right side of the medium inlet is provided with a flange type interface , There is a pressure gauge on the right side of the flange interface, and a flange seal on the right end of the cylinder. The cylinder is directly made of seamless thick-walled pipe, and one end of the head adopts a cylinder cap, which can withstand high pressure, and is easy to manufacture and saves costs. The other end of the cylinder is sealed with a flange, which can be connected to match the size of the cylinder Unique flange sealing reduces the amount of production and material consumption.

所述法兰式接口由法兰式接口a、法兰式接口b、法兰式接口c、法兰式接口d和法兰式接口e组成,法兰式接口a右侧设有法兰式接口b,法兰式接口b右侧设有法兰式接口c,法兰式接口c右侧设有法兰式接口d,法兰式接口d右侧设有法兰式接口e。法兰式接口数量可以不断增加,只需加圆筒长度及法兰式接口即可;法兰式接口的尺寸从圆筒帽右侧开始依次增大,保证较好的外观。The flange interface is composed of flange interface a, flange interface b, flange interface c, flange interface d and flange interface e. Interface b, the right side of the flanged interface b is provided with a flanged interface c, the right side of the flanged interface c is provided with a flanged interface d, and the right side of the flanged interface d is provided with a flanged interface e. The number of flanged joints can be continuously increased, just add the length of the cylinder and the flanged joints; the size of the flanged joints increases sequentially from the right side of the cylindrical cap to ensure a better appearance.

所述圆筒呈管状,圆筒壁厚为5mm~50mm。阀门试验固定台试验压力级别可以不断提高,只需对筒体和接口加厚即可。The cylinder is tubular, and the wall thickness of the cylinder is 5mm-50mm. The test pressure level of the valve test fixed table can be continuously improved, and it is only necessary to thicken the cylinder and the joint.

所述法兰式接口采用的是带颈对焊法兰与接管对接型式。带颈对焊法兰与接管对接型式可以满足高压工作环境下的要求。The flanged interface adopts the neck butt welding flange and the connecting pipe butt joint type. The neck butt welding flange and the butt joint type can meet the requirements of high pressure working environment.

所述介质进入口采用内丝接口并配备丝堵。The medium inlet adopts an inner wire interface and is equipped with a wire plug.

所述法兰式接口分别配有与法兰式接口相对应规格的盲法兰。The flanged joints are respectively provided with blind flanges corresponding to the specifications of the flanged joints.

所述试验介质为气体或液体。The test medium is gas or liquid.

其工作原理是:将多个阀门待试验的阀门分别吊放在相对应的法兰式接口上,采用螺栓紧固连接,连接方式与阀门正常工作时连接方式一致,保证了试验的准确性。每次试验时,试验前将未用的法兰式接口用盲法兰密封好,保证整个试验系统为密闭的,每个接口都要配备相应尺寸的盲法兰,将试验介质通过介质进入口导入整个设备,介质进入设备后观察压力表示数,不断增加介质压力直到压力表示数达到试验压力,维持试验压力规定时间,在此期间可用肥皂水检查各试验阀门阀瓣、阀杆密封、法兰等密封处有无气泡产生,若压力表示数维持不变,则所有试验阀门试验合格,否则有气泡产生的阀门不合格。Its working principle is: multiple valves to be tested are hung on the corresponding flanged joints, and bolts are used to fasten the connection. The connection method is consistent with the connection method when the valve is in normal operation, which ensures the accuracy of the test. For each test, seal the unused flanged interface with a blind flange before the test to ensure that the entire test system is airtight. Each interface must be equipped with a blind flange of the corresponding size, and the test medium will pass through the medium inlet. Import the whole equipment, observe the pressure indication number after the medium enters the equipment, continuously increase the medium pressure until the pressure indication number reaches the test pressure, maintain the test pressure for a specified time, during this period, use soapy water to check the disc, valve stem seal, and flange of each test valve Wait until there are bubbles in the seal, if the pressure indication remains unchanged, all the test valves are qualified, otherwise the valves with bubbles are unqualified.

本实用新型的有益效果是:本实用新型具有就位固定方便、适用范围广和可同时进行多个阀门试验的优点,阀门试验固定台采用的是法兰连接固定方式,试验真实度高,试验结果更加准确;设备通过一个圆筒上接多个不同规格的法兰式接口,可进行多个阀门同时试验,就位固定简单的多,大量节省时间,提高试验效率;另外该设备通过增加接口数量即可实现不同型号尺寸阀门试验,适用范围广,结构比传统阀门试验固定台简单很多,设备制造成本低。The beneficial effects of the utility model are: the utility model has the advantages of convenient fixing in place, wide application range and multiple valve tests can be carried out at the same time. The result is more accurate; the equipment connects multiple flange interfaces of different specifications on a cylinder, and multiple valves can be tested at the same time, and the fixing in place is much simpler, saving a lot of time and improving the test efficiency; Quantity can realize the valve test of different types and sizes, the application range is wide, the structure is much simpler than the traditional valve test fixed table, and the equipment manufacturing cost is low.

附图说明Description of drawings

图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.

图中:1、圆筒帽;2、介质进入口;3、法兰式接口a;4、法兰式接口b;5、法兰式接口c;6、法兰式接口d;7、法兰式接口e;8、圆筒;9、机架;10、压力表;11、法兰式封口。In the figure: 1. Cylindrical cap; 2. Medium inlet; 3. Flange interface a; 4. Flange interface b; 5. Flange interface c; 6. Flange interface d; 7. French Lan type interface e; 8, cylinder; 9, rack; 10, pressure gauge; 11, flange seal.

具体实施方式detailed description

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.

如图1所示,一种阀门试验固定台,包括机架9,机架9上部设有圆筒8,圆筒8左端设有圆筒帽1,圆筒8上部设有介质进入口2,介质进入口2右侧设有法兰式接口,法兰式接口右侧设有压力表10,圆筒8右端设有法兰式封口11;法兰式接口由法兰式接口a3、法兰式接口b4、法兰式接口c5、法兰式接口d6和法兰式接口e7组成,法兰式接口a3右侧设有法兰式接口b4,法兰式接口b4右侧设有法兰式接口c5,法兰式接口c5右侧设有法兰式接口d6,法兰式接口d6右侧设有法兰式接口e7;法兰式接口采用的是带颈对焊法兰与接管对接型式;介质进入口2采用内丝接口并配备丝堵;法兰式接口分别配有与法兰式接口相对应规格的盲法兰;试验介质为气体或液体。As shown in Figure 1, a valve test fixed table includes a frame 9, a cylinder 8 is provided on the top of the frame 9, a cylinder cap 1 is provided at the left end of the cylinder 8, and a medium inlet 2 is provided on the top of the cylinder 8, The right side of the medium inlet 2 is provided with a flanged interface, the right side of the flanged interface is provided with a pressure gauge 10, and the right end of the cylinder 8 is provided with a flanged seal 11; the flanged interface consists of flanged interface a3, flange The flange interface b4, the flange interface c5, the flange interface d6 and the flange interface e7 are composed of the flange interface b4 on the right side of the flange interface a3, and the flange interface b4 on the right side of the flange interface b4. Interface c5, the right side of flange type interface c5 is equipped with flange type interface d6, and the right side of flange type interface d6 is equipped with flange type interface e7; the flange type interface adopts the butt joint type of neck welding flange and connecting pipe ; The medium inlet 2 adopts inner wire interface and is equipped with a wire plug; the flange interface is equipped with a blind flange corresponding to the flange interface; the test medium is gas or liquid.

圆筒8呈管状,圆筒壁厚为15mm。The cylinder 8 is tubular and has a wall thickness of 15mm.

工作时,将多个阀门待试验的阀门分别吊放在相对应的法兰式接口上,采用螺栓紧固连接,连接方式与阀门正常工作时连接方式一致,保证了试验的准确性。每次试验时,试验前将未用的法兰式接口用盲法兰密封好,保证整个试验系统为密闭的,每个接口都要配备相应尺寸的盲法兰,将试验介质通过介质进入口2导入整个设备,介质进入设备后观察压力表10示数,不断增加介质压力直到压力表10示数达到试验压力,维持试验压力规定时间,在此期间可用肥皂水检查各试验阀门阀瓣、阀杆密封、法兰等密封处有无气泡产生,若压力表10示数维持不变,则所有试验阀门试验合格,否则有气泡产生的阀门不合格。When working, hang multiple valves to be tested on the corresponding flanged interfaces, and use bolts to fasten the connection. The connection method is consistent with the connection method when the valve is in normal operation, which ensures the accuracy of the test. For each test, seal the unused flanged interface with a blind flange before the test to ensure that the entire test system is airtight. Each interface must be equipped with a blind flange of the corresponding size, and the test medium will pass through the medium inlet. 2 Import the whole equipment, observe the indication of pressure gauge 10 after the medium enters the equipment, continuously increase the medium pressure until the indication of pressure gauge 10 reaches the test pressure, and maintain the test pressure for a specified time. Check whether there are air bubbles in the seals of rod seals, flanges, etc. If the pressure gauge 10 remains unchanged, all test valves are qualified, otherwise the valves with air bubbles are unqualified.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.

Claims (7)

1. a valves test fixed station, comprise frame, it is characterized in that: described upper rack is provided with cylinder, cylinder left end is provided with cylindrical cap, cylinder top is provided with medium inlet port, be provided with flange form interface on the right side of medium inlet port, be provided with tensimeter on the right side of flange form interface, cylinder right-hand member is provided with flange form sealing.
2. a kind of valves test fixed station according to claim 1, it is characterized in that: described flange form interface is made up of flange form interface a, flange form interface b, flange form interface c, flange form interface d and flange form interface e, flange form interface b is provided with on the right side of flange form interface a, flange form interface c is provided with on the right side of flange form interface b, be provided with flange form interface d on the right side of flange form interface c, on the right side of flange form interface d, be provided with flange form interface e.
3. a kind of valves test fixed station according to claim 1, is characterized in that: in a tubular form, wall thickness of cylinder is 5mm ~ 50mm to described cylinder.
4. a kind of valves test fixed station according to claim 1, is characterized in that: what described flange form interface adopted is band neck W.N flange docks pattern with taking over.
5. a kind of valves test fixed station according to claim 1, is characterized in that: described medium inlet port adopts internal thread interface to be also equipped with plug.
6. a kind of valves test fixed station according to claim 1, is characterized in that: described flange form interface is furnished with the blind flange of specification corresponding with flange form interface respectively.
7. a kind of valves test fixed station according to claim 1, is characterized in that: described test(ing) medium is gas or liquid.
CN201520804286.9U 2015-10-13 2015-10-13 Experimental fixed station of valve Expired - Lifetime CN205067026U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201520804286.9U CN205067026U (en) 2015-10-13 2015-10-13 Experimental fixed station of valve

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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105222965A (en) * 2015-10-13 2016-01-06 安徽松羽工程技术设备有限公司 A kind of valves test fixed station

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105222965A (en) * 2015-10-13 2016-01-06 安徽松羽工程技术设备有限公司 A kind of valves test fixed station

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Granted publication date: 20160302